OZGENC MAKINA OMRM 127 User manual

USER'S GUIDE
3 MOTORIZED ALUMINUM COPY ROUTER
www.ozgencmak na.com.tr

1. DOCUMENT ISSUING INFORMATION
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Contents
1. DOCUMENT ISSUING INFORMATION .................................................................................................. 4
1.1 After-sales Service ......................................................................................................................... 4
1.2 Certificatio Process ...................................................................................................................... 5
1.3 Procedures to Follow ..................................................................................................................... 6
2. SCOPE OF USER'S GUIDE ..................................................................................................................... 7
3. Machi e Descriptio ........................................................................................................................... 8
Opt ons: ............................................................................................................................................ 8
3.1 Machi e Cutti g Capacity ............................................................................................................. 9
3.2 Machi e Specificatio s ................................................................................................................ 10
4. Machi e Layout a d U it Structure .................................................................................................. 12
4.1 Ge eral Machi e Size .................................................................................................................. 15
4.2. Machi e Placeme t .................................................................................................................... 17
5. OCCUPATIONAL SAFETY a d MEASURES .......................................................................................... 18
5.1 Safety Switch ............................................................................................................................... 18
5.2 Safety a d Accide t Measures .................................................................................................... 18
5.3 Machi e Usage a d Misuse ......................................................................................................... 18
5.4 Ge eral Safety Rules ................................................................................................................... 18
5.5 Mai te a ce Measures for Safety .............................................................................................. 19
5.6 Electrical Safety Rules .................................................................................................................. 19
5.7 Lighti g Co ditio s ...................................................................................................................... 19
5.8 Co ectio s ................................................................................................................................. 20
5.9 Earthi g Requireme ts ................................................................................................................ 20
6. Safety Equipme t .............................................................................................................................. 21
6.1 Risky Areas a d War i gs ........................................................................................................... 22
6.2 Noise Emissio ............................................................................................................................. 23
6.3 Disposal of Hazardous Substa ces .............................................................................................. 23
7. Machi e Start-up ............................................................................................................................... 24
7.1 Domestic Shippi g ....................................................................................................................... 24
7.2 I ter atio al Shippi g ................................................................................................................. 25
7.3 Fault Co trol Duri g Shipme t .................................................................................................... 26
8. Machi e I stallatio .......................................................................................................................... 27

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8.1. Machi e Placeme t .................................................................................................................... 27
8.2 Fixi g o Grou d ......................................................................................................................... 27
8.3 Start-up Preparatio .................................................................................................................... 27
8.4 Electrical Co ectio s ................................................................................................................. 27
8.5 Electrical Pa el Scheme a d Equipme t Structure ..................................................................... 27
8.6 P eumatic Co ectio s ............................................................................................................... 29
9. Machi e Use ...................................................................................................................................... 30
9.1 Machi e Start/Stop ..................................................................................................................... 30
9.2 Tur i g o the Machi e .............................................................................................................. 30
9.3 Co trol List .................................................................................................................................. 31
9.4 Movi g Equipme t o Machi e .................................................................................................. 33
9.5 OMRM 127 3-Motor Alumi um Copy Router Machi e a d Machi e Setti gs .......................... 34
10. Ge eral Mai te a ce Issues ........................................................................................................... 46
10.1 Ge eral Mai te a ce ................................................................................................................ 46
10.2 Co ditio er Water Level Co trol .............................................................................................. 47
10.3 Co ditio er Oil Level Co trol .................................................................................................... 47
10.4 Cyli der Setti gs ........................................................................................................................ 48
10.5 Cyli der Se sor Setti gs ............................................................................................................ 48
10.6 Filter Mai te a ce .................................................................................................................... 49
10.7 Ergo omics ................................................................................................................................ 50
11. Problem Detectio Chart ................................................................................................................. 51
12. Warra ty Disclaimer ........................................................................................................................ 53
12.1 Out of Warra ty Situatio s ....................................................................................................... 54
13.A exes ............................................................................................................................................ 55
13.1 ELECTRIC CIRCUIT DIAGRAM ................................................................................................. 55
13.2 PNEUMATIC DIAGRAM .......................................................................................................... 55
13.3 EXPLODED PICTURES AND LIST OF MATERIALS ..................................................................... 55
13.4 CE CERTIFICATE ...................................................................................................................... 55
13.5 LIST OF SPARE PARTS ............................................................................................................. 55

1. DOCUMENT ISSUING INFORMATION
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GENERAL INFORMATION
Includes general top cs related to the user's gu de.
1. DOCUMENT ISSUING INFORMATION
1.1 After-sales Serv ce
Address:
N lüfer Organ ze Sanay Bölges
113. Sk. No:23 N lüfer
BURSA/TURKEY 16250
Contact:
TEL: [phone]
FAX: [phone]
E-ma l: nfo@ozgencmak na.com.tr
Note: Spare parts are suppl ed by our below-ment oned company.
Any necessary spare parts are del vered by M.S.K MOTOR KOMPRESÖR MAKİNA SAN.TIC.LTD.ŞTİ.
Tel: [phone]
Fax: [phone]
REVISION
0 2016

1. DOCUMENT ISSUING INFORMATION
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1.2 Cert f cat on Process
The mach ne (OMRM 127) w th the techn cal features descr bed n the user's gu de s
compat ble w th CE norms. Safety measures are taken n l ne w th CE norms. CE documents are
prov ded upon request.

1. DOCUMENT ISSUING INFORMATION
1.3 Procedures to Follow
Warn ng symbols and phrases n th s document should be taken nto cons derat on.
These warn ng s gns are ntended to protect
Caut on!
NOTE
CONTROL
1. DOCUMENT ISSUING INFORMATION
Warn ng symbols and phrases n th s document should be taken nto cons derat on.
These warn ng s gns are ntended to protect
occupat onal health and avo d any hazard.
Beware of r sk of burn ng your hands n case of
contact. Take necessary measures.
Warn ng s gn to prevent mach nes from
exper enc ng any damage.
Used for warn ng purposes for proper use of
mach ne features.
Shows warn ng messages of operators wh ch are
to be nspected.
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Warn ng symbols and phrases n th s document should be taken nto cons derat on.
occupat onal health and avo d any hazard.
Beware of r sk of burn ng your hands n case of
contact. Take necessary measures.
Warn ng s gn to prevent mach nes from
Used for warn ng purposes for proper use of
Shows warn ng messages of operators wh ch are

2. SCOPE OF USER'S GUIDE
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2. SCOPE OF USER'S GUIDE
User’s gu de s a document wh ch must be read by the operat ng personnel before operat ng the
mach ne. It covers all the requ red nformat on for mach ne use. Informat on about how to
prov de long-term use of the mach ne and bas c ma ntenance nformat on s also conta ned n
th s document. Th s gu de helps users mak ng correct of use of the software and mechan cal
components. Although some equ pment nstalled on the mach ne vary n shape, operat ng
pr nc ples rema n the same.

3. Machi e Descriptio
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3. Mach ne Descr pt on
It s des gned to process the 3 s des of the alum num prof les w thout rotat on and to open door
barrel hole, door handle hole and latch slots.
General Spec f cat ons;
• Des gned to process the 3 s des of the alum num prof le w thout
rotat on
• 1 x vert cal and 2 x hor zontal copy router motors are ava lable.
• Vert cal and hor zontal pneumat c clamps for f x ng m ll ng depth
• Vert cal and hor zontal template follow ng t ps are pneumat c and
ava lable n 3 d fferent d ameters: 5, 8 and 10 mm.
• Hor zontal and vert cal templates conta n ng standard shapes
• Smooth movement and h gh prec s on are developed us ng balls,
dampers and an ergonom c handle des gn.
• 1.5 m r ght and left roll ng conveyor system prevent scratches on the
prof le, ruler and support system are ava lable on the r ght conveyor.
• Automat c cool ng spray system
• Full safety aga nst occupat onal acc dents
• The power source protects the system from any sudden voltage change.
Opt ons:
OMRM 127 3-motor alum num copy router mach ne has no opt ons.

3. Machi e Descriptio
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3.1 Mach ne Cutt ng Capac ty
OMRM 127 3-motor alum num copy router mach ne can open door barrel slots, door handle
holes and latch slots w th the des red template.

3. Machi e Descriptio
3.2 Mach ne Spec f cat ons
Operat ng Voltage
Total Power Drawn
Current Drawn
400
2.5
10
Operat ng Pressure
Total A r Consumpt on
6-8
9
Motor Spec f cat ons
Power Drawn
Operat ng Frequency
Rotat on Speed
3 x 0,75
200
12000
Motor Movement
Marg ns
X1
X2
Y1
Y2
Z1
Z2
380
330
120
150
220
250
Hor zontal Cutter Ends
ØD1
ØD2
L
10
10
110
Vert cal Cutter Ends
ØD1
ØD2
L
5
8
80
Mach nable Prof le
D mens ons
h (m n)
h (max)
a (max)
40
110
130
3.2 Mach ne Spec f cat ons
Voltage (V)
K lowatt (Kw)
Ampere (A)
BAR
L/M n
3 x 0,75
K lowatt (Kw)
Hertz (Hz)
RPM
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
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Mach ne We ght 150 K logram (Kg)

4. Machi e Layout a d U it Structure
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4. Mach ne Layout and Un t Structure
General Mach ne Structure
i
A
B
C
D
E
F
G
H
I
J
K
L
M

4. Machi e Layout a d U it Structure
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A- Vert cal Cutter Operat ng Lever
B- Vert cal Cutter Follower Control Panel
C- Vert cal Cutter Motor
D- Top Template
E- Vert cal Cutter Movement Lever
F- Hor zontal Cutter Motors
G- Hor zontal Cutter Operat ng Lever
H- Hor zontal Cutter Follower Control Panel
İ- Template Followers
J- Pressure/F x ng Supports
K- Hor zontal Template
L- Hor zontal Cutter movement Lever
M- Electr cal Panel

4. Machi e Layout a d U it Structure
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Conveyor Structure
A- Measurement Tape
B- Prof le Support
C- Conveyor Feet
A
B
C

4. Machi e Layout a d U it Structure
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4.1 General Mach ne S ze
3740 mm
890 mm
1
6
6
9
m
m

4. Machi e Layout a d U it Structure
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Mach ne Length: 3740 mm
Mach ne W dth: 1196 mm
Mach ne He ght: 1669 mm
1196 mm
1031 mm

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4.2. Mach ne Placement
Dur ng mach ne nstallat on, take the range of mot on nto account for Alum num copy router cutt ng
process. Also leave a su table d stance for mach ne panel doors for open ng. Take follow ng measures
nto account for safe operat on.
500 mm 500 mm

5. OCCUPATIONAL SAFETY a d MEASURES
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5. OCCUPATIONAL SAFETY and MEASURES
5.1 Safety Sw tch
Th s sect on conta ns nformat on requ red for safe use of the mach ne and general equ pment.
5.2 Safety and Acc dent Measures
Requ red warn ng regard ng acc dents and measures to be taken are g ven n the User's Gu de.
St ll, user s respons ble for warn ng and gu d ng workplace employees for comply ng w th
occupat onal safety rules. Workplace off cers are respons ble for perform ng requ red pract cal
follow-ups. Operator must have full command over safety rules of the mach ne before start ng
to operate t. Safety components at the t me of mach ne del very must be kept ntact.
Manufactur ng company cannot be held legally accountable for any acc dent and safety gap
result ng from operat on not compl ant w th use and safety requ rements of the mach ne. Such
r sks shall also affect warranty cond t ons. Manufactur ng company shall not be respons ble for
any acc dent and fault that may result from mach ne and equ pment use outs de nstruct ons.
Any cr t cal part requ r ng replacement due to wear ng etc. of the mach ne and other equ pment
must be mmed ately replaced.
Operator s respons ble for use, clean ng, adjustment, operat on, ma ntenance etc.
5.3 Mach ne Usage and M suse
OMRM 127 3-motor Alum num copy router mach ne s des gned to open door barrel holes, door
handle holes and latch slots. Any mach ne fault and occupat onal safety gap other than those
result ng from procedures are under user’s respons b l ty.
5.4 General Safety Rules
OMR 127 3-Motor Alum num Copy Router mach ne s su table for only one s ngle operator.
Operator must not operate the mach ne n case of any lack of attent on caused by drugs,

5. OCCUPATIONAL SAFETY a d MEASURES
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alcohol or med cat on. Operator must check the mach ne and components pr or to operat on. It
should be ensured that the ma n sw tch s turned off dur ng rout ne ma ntenance. Power and
pneumat cs must also be sw tched off. Any pressure must be d scharged n case any hydro-
pneumat c equ pment s used. Do not replace the equ pment and safety parts on the mach ne.
Do not l ft the safety dev ce and barr ers. Operator must wear a un form su table for mach ne
and manufactur ng requ rements. Operator must not wear any r ngs, bracelets etc. wh ch may
cause an acc dent. Employees w th long ha r must use ha r nets, f necessary. The mach ne must
be nstalled n accordance w th the tra n ng prov ded by M.S.K.
5.5 Ma ntenance Measures for Safety
All ma ntenance procedures must be performed by expert techn c ans who have command over
the per od cal techn que. Use predef ned equ pment for mach ne ma ntenance.
5.6 Electr cal Safety Rules
Severe occupat onal acc dents and njur es may take place n case of fa lure to comply w th the
follow ng safety rules. Any electr cal ntervent on and ma ntenance must be performed by an
eng neer. All procedures must be performed us ng proper and solated equ pment. Take not ce
of safety s gns and do not remove them. Do not make any add t on and subtract on on the
voltage l ne. Use or g nal spare parts and equ pment. Do not make any changes n c rcu ts. Turn
electr cal hardware off pr or to any clean ng procedure. Make sure that ma n cab net and
cab net doors are closed. Cut the power from the ma n sw tch n case of f re. Use proper f re
ext ngu sher.
Note: Hardware panel locks must rema n w th author zed staff.
5.7 L ght ng Cond t ons
Operator must use the equ pment w th proper l ght ng cond t ons for h s/her safety and health.
M n mum l ght ng power must be 300 lux for mach ne use. For more techn cal nformat on,
please see EN 12464-1 L ght ng Norm.

5. OCCUPATIONAL SAFETY a d MEASURES
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5.8 Connect ons
All necessary connect ons must be prepared at the layout s te n l ne w th the mach ne. Electr cal
power, pneumat cs or s m lar demands must be at values meet ng requ rements, and
compat ble equ pment must be kept ava lable at the layout s te. Take IEC 64-8 norm nto
cons derat on for the nstallat on of electr cal equ pment.
Note: If the system s equ pped w th a power supply, then t must have a 0.3A c rcu t-breaker
and start-up procedures must be performed by experts.
5.9 Earth ng Requ rements
Earth ng system must conform to standard features descr bed n IEC 64-8. It must be
compat ble w th IEC64 and IEC364 norms for low-voltage equ pment. Earth ng procedures must
be performed n cons derat on of the voltage value. A stands for the marked po nt earth ng nlet.