OZGENC MAKINA OMRM 127 User manual

USER'S GUIDE
3 MOTORIZED ALUMINUM COPY ROUTER
www.ozgencmak na.com.tr

1. DOCUMENT ISSUING INFORMATION
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Contents
1. DOCUMENT ISSUING INFORMATION .................................................................................................. 4
1.1 After-sales Service ......................................................................................................................... 4
1.2 Certificatio Process ...................................................................................................................... 5
1.3 Procedures to Follow ..................................................................................................................... 6
2. SCOPE OF USER'S GUIDE ..................................................................................................................... 7
3. Machi e Descriptio ........................................................................................................................... 8
Opt ons: ............................................................................................................................................ 8
3.1 Machi e Cutti g Capacity ............................................................................................................. 9
3.2 Machi e Specificatio s ................................................................................................................ 10
4. Machi e Layout a d U it Structure .................................................................................................. 12
4.1 Ge eral Machi e Size .................................................................................................................. 15
4.2. Machi e Placeme t .................................................................................................................... 17
5. OCCUPATIONAL SAFETY a d MEASURES .......................................................................................... 18
5.1 Safety Switch ............................................................................................................................... 18
5.2 Safety a d Accide t Measures .................................................................................................... 18
5.3 Machi e Usage a d Misuse ......................................................................................................... 18
5.4 Ge eral Safety Rules ................................................................................................................... 18
5.5 Mai te a ce Measures for Safety .............................................................................................. 19
5.6 Electrical Safety Rules .................................................................................................................. 19
5.7 Lighti g Co ditio s ...................................................................................................................... 19
5.8 Co ectio s ................................................................................................................................. 20
5.9 Earthi g Requireme ts ................................................................................................................ 20
6. Safety Equipme t .............................................................................................................................. 21
6.1 Risky Areas a d War i gs ........................................................................................................... 22
6.2 Noise Emissio ............................................................................................................................. 23
6.3 Disposal of Hazardous Substa ces .............................................................................................. 23
7. Machi e Start-up ............................................................................................................................... 24
7.1 Domestic Shippi g ....................................................................................................................... 24
7.2 I ter atio al Shippi g ................................................................................................................. 25
7.3 Fault Co trol Duri g Shipme t .................................................................................................... 26
8. Machi e I stallatio .......................................................................................................................... 27

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8.1. Machi e Placeme t .................................................................................................................... 27
8.2 Fixi g o Grou d ......................................................................................................................... 27
8.3 Start-up Preparatio .................................................................................................................... 27
8.4 Electrical Co ectio s ................................................................................................................. 27
8.5 Electrical Pa el Scheme a d Equipme t Structure ..................................................................... 27
8.6 P eumatic Co ectio s ............................................................................................................... 29
9. Machi e Use ...................................................................................................................................... 30
9.1 Machi e Start/Stop ..................................................................................................................... 30
9.2 Tur i g o the Machi e .............................................................................................................. 30
9.3 Co trol List .................................................................................................................................. 31
9.4 Movi g Equipme t o Machi e .................................................................................................. 33
9.5 OMRM 127 3-Motor Alumi um Copy Router Machi e a d Machi e Setti gs .......................... 34
10. Ge eral Mai te a ce Issues ........................................................................................................... 46
10.1 Ge eral Mai te a ce ................................................................................................................ 46
10.2 Co ditio er Water Level Co trol .............................................................................................. 47
10.3 Co ditio er Oil Level Co trol .................................................................................................... 47
10.4 Cyli der Setti gs ........................................................................................................................ 48
10.5 Cyli der Se sor Setti gs ............................................................................................................ 48
10.6 Filter Mai te a ce .................................................................................................................... 49
10.7 Ergo omics ................................................................................................................................ 50
11. Problem Detectio Chart ................................................................................................................. 51
12. Warra ty Disclaimer ........................................................................................................................ 53
12.1 Out of Warra ty Situatio s ....................................................................................................... 54
13.A exes ............................................................................................................................................ 55
13.1 ELECTRIC CIRCUIT DIAGRAM ................................................................................................. 55
13.2 PNEUMATIC DIAGRAM .......................................................................................................... 55
13.3 EXPLODED PICTURES AND LIST OF MATERIALS ..................................................................... 55
13.4 CE CERTIFICATE ...................................................................................................................... 55
13.5 LIST OF SPARE PARTS ............................................................................................................. 55

1. DOCUMENT ISSUING INFORMATION
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GENERAL INFORMATION
Includes general top cs related to the user's gu de.
1. DOCUMENT ISSUING INFORMATION
1.1 After-sales Serv ce
Address:
N lüfer Organ ze Sanay Bölges
113. Sk. No:23 N lüfer
BURSA/TURKEY 16250
Contact:
TEL: [phone]
FAX: [phone]
E-ma l: nfo@ozgencmak na.com.tr
Note: Spare parts are suppl ed by our below-ment oned company.
Any necessary spare parts are del vered by M.S.K MOTOR KOMPRESÖR MAKİNA SAN.TIC.LTD.ŞTİ.
Tel: [phone]
Fax: [phone]
REVISION
0 2016

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1.2 Cert f cat on Process
The mach ne (OMRM 127) w th the techn cal features descr bed n the user's gu de s
compat ble w th CE norms. Safety measures are taken n l ne w th CE norms. CE documents are
prov ded upon request.

1. DOCUMENT ISSUING INFORMATION
1.3 Procedures to Follow
Warn ng symbols and phrases n th s document should be taken nto cons derat on.
These warn ng s gns are ntended to protect
Caut on!
NOTE
CONTROL
1. DOCUMENT ISSUING INFORMATION
Warn ng symbols and phrases n th s document should be taken nto cons derat on.
These warn ng s gns are ntended to protect
occupat onal health and avo d any hazard.
Beware of r sk of burn ng your hands n case of
contact. Take necessary measures.
Warn ng s gn to prevent mach nes from
exper enc ng any damage.
Used for warn ng purposes for proper use of
mach ne features.
Shows warn ng messages of operators wh ch are
to be nspected.
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Warn ng symbols and phrases n th s document should be taken nto cons derat on.
occupat onal health and avo d any hazard.
Beware of r sk of burn ng your hands n case of
contact. Take necessary measures.
Warn ng s gn to prevent mach nes from
Used for warn ng purposes for proper use of
Shows warn ng messages of operators wh ch are

2. SCOPE OF USER'S GUIDE
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2. SCOPE OF USER'S GUIDE
User’s gu de s a document wh ch must be read by the operat ng personnel before operat ng the
mach ne. It covers all the requ red nformat on for mach ne use. Informat on about how to
prov de long-term use of the mach ne and bas c ma ntenance nformat on s also conta ned n
th s document. Th s gu de helps users mak ng correct of use of the software and mechan cal
components. Although some equ pment nstalled on the mach ne vary n shape, operat ng
pr nc ples rema n the same.

3. Machi e Descriptio
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3. Mach ne Descr pt on
It s des gned to process the 3 s des of the alum num prof les w thout rotat on and to open door
barrel hole, door handle hole and latch slots.
General Spec f cat ons;
• Des gned to process the 3 s des of the alum num prof le w thout
rotat on
• 1 x vert cal and 2 x hor zontal copy router motors are ava lable.
• Vert cal and hor zontal pneumat c clamps for f x ng m ll ng depth
• Vert cal and hor zontal template follow ng t ps are pneumat c and
ava lable n 3 d fferent d ameters: 5, 8 and 10 mm.
• Hor zontal and vert cal templates conta n ng standard shapes
• Smooth movement and h gh prec s on are developed us ng balls,
dampers and an ergonom c handle des gn.
• 1.5 m r ght and left roll ng conveyor system prevent scratches on the
prof le, ruler and support system are ava lable on the r ght conveyor.
• Automat c cool ng spray system
• Full safety aga nst occupat onal acc dents
• The power source protects the system from any sudden voltage change.
Opt ons:
OMRM 127 3-motor alum num copy router mach ne has no opt ons.

3. Machi e Descriptio
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3.1 Mach ne Cutt ng Capac ty
OMRM 127 3-motor alum num copy router mach ne can open door barrel slots, door handle
holes and latch slots w th the des red template.

3. Machi e Descriptio
3.2 Mach ne Spec f cat ons
Operat ng Voltage
Total Power Drawn
Current Drawn
400
2.5
10
Operat ng Pressure
Total A r Consumpt on
6-8
9
Motor Spec f cat ons
Power Drawn
Operat ng Frequency
Rotat on Speed
3 x 0,75
200
12000
Motor Movement
Marg ns
X1
X2
Y1
Y2
Z1
Z2
380
330
120
150
220
250
Hor zontal Cutter Ends
ØD1
ØD2
L
10
10
110
Vert cal Cutter Ends
ØD1
ØD2
L
5
8
80
Mach nable Prof le
D mens ons
h (m n)
h (max)
a (max)
40
110
130
3.2 Mach ne Spec f cat ons
Voltage (V)
K lowatt (Kw)
Ampere (A)
BAR
L/M n
3 x 0,75
K lowatt (Kw)
Hertz (Hz)
RPM
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
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