Ozito OZPL650A User manual

Planer
82mm - 650 Watt
Operation Manual
3 Year Replacement Warranty
OZPL650A
To view the full range visit: www.ozito.com.au
0209

Motor size: 650W
Input: 230 - 240V ~ 50Hz
No load speed: 17,000 /min
Planing width: 82mm
Planing depth: 0 – 2mm
Rebating depth: 0 – 8mm
Blade type: 82mm Tungsten carbide reversible
slither blades
Features: Positive stop depth settings
Rebating facility
Guide fence included
1.0
1.5
2
SPECIFICATIONS – MODEL NO. OZPL650A
1. Depth adjustment 4. Soft grip rear handle
2. Debris chute 5. Front shoe with chamfering groove
3. Lock off safety switch 6. Fence securing hole
6
1
4
2
5
3

INTRODUCTION
SAFETY INSTRUCTIONS
ELECTRICAL SAFETY
3
Congratulations on purchasing an Ozito Planer. We aim
to provide quality tools at an affordable price. We hope
you will enjoy using this tool for many years.
Your Ozito Planer OZPL650A has been designed for
planing timber and is intended for DIY use only.
Warning! When using mains-powered equipment, basic safety
precautions, including the following, should always be followed to
reduce risk of fire, electric shock, personal injury and material damage.
Read and understand the manual prior to operating this tool.
Save these instructions and other documents supplied with this tool for
future reference.
The electric motor has been designed for 230V and 240V only. Always
check that the power supply corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable
for Australia and New Zealand.
If the supply cord is damaged, it must be replaced by an electrician or a
power tool repairer in order to avoid a hazard.
Note: Double insulation does not take the place of normal safety
precautions when operating this tool. The insulation system is for added
protection against injury resulting from a possible electrical insulation
failure within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of
this tool. Before use, inspect the extension lead for signs of damage, wear
and ageing. Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead
completely. Use of an extension lead not suitable for the power input of
the tool or which is damaged or defective may result in a risk of fire
and/or electric shock.

4
GENERAL
1. Keep work areas clean. Cluttered work areas and benches can cause
accidents.
2. Consider work area environment. Do not expose your tool to high humidity
or rain. Do not use your tool in damp or wet conditions. Keep the work area
well lit. Do not use your tool where there is a risk of causing fire or explosion,
e.g. in the presence of flammable liquids and gases.
3. Keep children away. Do not allow children, visitors or animals to come
near the work area or to touch the tool or power lead.
4. Dress appropriately. Do not wear loose clothing or jewellery, as these can
be caught in moving parts. Preferably wear non-slip footwear when working
outdoors. Wear protective hair covering to keep long hair out of the way.
5. Head protection. Always use safety glasses. Use a face or dust mask
whenever the operations may produce dust or flying particles. Wear ear
protection whenever the sound level seems uncomfortable.
6. Guard against electric shock. Prevent body contact with earthed or
grounded surfaces (e.g. pipes, radiators, cookers and refrigerators).
Electric safety can be further improved by using a high sensitivity
(30 mA / 30 mS) residual current device (RCD).
7. Do not overreach. Keep proper footing and balance at all times.
8. Stay alert. Watch what you are doing. Use common sense. Do not
operate the tool when you are tired.
9. Secure work piece. Use clamps or a vice to hold the work piece; it
is safer as it frees both hands to operate the tool.
10.Remove adjusting keys and wrenches. Always check that adjusting keys
and wrenches are removed from the tool before operating the tool.
11.Extension leads. Before use inspect the extension leads and replace if
damaged. When using the tool outdoors, only use extension leads
intended for outdoor use and marked accordingly.
12.Use appropriate tool. The intended use is described in this instruction
manual. Do not force small tools or attachments to do the job of a heavy
duty tool. The tool will do the job better and safer at the rate for which it
was intended. Do not force the tool.
Warning! The use of any accessory or attachment, or performance of any
operation with this tool other than those recommended in this instruction
manual may present a risk of personal injury.

5
GENERAL (cont.)
13.Check for damaged parts. Before use carefully check the tool and
power lead for damage. Check for misalignment and seizure of
moving parts, breakage of parts, damage to guards and switches and
any other conditions that may affect its operation. Ensure that the tool
will operate properly and perform its intended function. Do not use
the tool if any parts are damaged or defective. Do not use the tool if
the switch does not turn it on and off. Have any damaged or defective
parts repaired or replaced by an electrician or a power tool repairer.
Never attempt any repairs yourself.
14.Unplug the tool. Shut off the power and wait for the tool to come to
a complete standstill before leaving it unattended. Unplug the tool
when it is not in use, before changing any parts of the tool,
accessories or attachments and before servicing.
15.Avoid unintentional starting. Do not carry the tool with a finger on
the on/off switch. Make sure the tool is switched off when plugging in.
16.Do not abuse the cord. Never carry the tool by its cord or pull it to
disconnect from the socket. Keep the cord away from heat, oil and
sharp edges.
17.Connect dust extraction equipment. If devices are provided for the
connection of dust extraction and collection facilities, ensure that
these are connected and properly used.
18.Store idle tools. When not in use, tools should be stored in a dry,
locked up or high place, out of reach of children.
19.Maintain tools with care. Keep tools clean and in good condition for
better and safer performance. Follow the instructions for maintenance
and changing accessories. Keep handles and switches dry, clean and
free from oil and grease.
20.Have your tool repaired by an electrician or a power tool repairer.
This power tool complies with relevant safety requirements. To avoid
danger, electrical appliances must only be repaired by qualified
technicians using original spare parts; otherwise this may result in
considerable danger to the user.
21.Users. This appliance is not intended for use by young children or
infirmed persons without supervision. Young children should be
supervised to ensure that they do not play with this appliance.
22.Replacement of the supply cord. If the supply cord is damaged, it
must be replaced by an electrician or a power tool repairer in order to
avoid a hazard.

ADDITIONAL SAFETY INSTRUCTIONS FOR PLANERS
6
!
!
WARNING: Use of this tool can generate dust containing chemicals
known to cause cancer, birth defects or other reproductive harm.
Use appropriate respiratory protection.
• Be sure to read the instruction manual thoroughly before using this tool.
• Be sure the voltage agrees with specific data on the nameplate.
• Be sure the switch is in OFF position before connecting tool to the
power supply.
• Be sure to switch OFF immediately if the tool is jammed in work.
• Be sure the tool is disconnected from power source when cleaning or
making adjustments to the tool.
• Be sure the tool is properly held and set for correct use before turning
switch to ON.
• Be sure to use specified replacement parts only.
•Be sure to maintain tool with care. Follow instructions for lubricating
and changing accessories.
•Be sure to store tool in a clean dry place after disconnecting from
power source.
• Keep air vents unobstructed for proper motor cooling.
•DO NOT lay tool down on shoe when the blades are exposed.
This can chip the blades.
• Keep side dust extraction port unobstructed at all times.
• Never reach under the tool for any reason unless it is turned off and
UNPLUGGED. BLADES ARE EXPOSED AND EXTREMELY SHARP.
•Use this tool for working with wood and wood products only.
• Never operate without securely holding the front handle.
• Always operate planer with two hands.
•Planer blades are extremely sharp – Handle with great care.
CAUTION: Some wood contains preservatives such as copper
chromium arsenate (CCA) which can be toxic. When sanding,
drilling, or cutting these materials extra care should be taken
to avoid inhalation and minimise skin contact.

7
Switch
ALWAYS PICK UP YOUR PLANER BEFORE TURNING IT ON.
The planer is started by first depressing the lock off button on the side of
the handle and then the trigger switch. The planer will not start unless the
lock off button is depressed. To turn the planer OFF, release the trigger.
This tool is not designed for the trigger switch to be locked in the 'ON'
position. Never jam the trigger switch in the 'ON' position.
Adjusting Planing Depth
TURN OFF AND UNPLUG PLANER.
Planing depth is infinitely variable from 0 to 2 mm. This is adjustable by
rotating the knob on the top of the planer near the front. As the knob is
rotated clockwise from the “0” position the cutting depth will increase
from 0 to as much as 2 mm. It is recommended that test cuts be made in
scrap wood after each re-adjustment to make sure that the desired
amount of wood is being removed by the planer.
Several shallow passes will produce a smother finish than one deep pass.
Planing
•Before planing inspect the timber for knots, nails or any other metal
objects which may have previously been inserted. Running the planer
over such objects can cause damage to the blades and even the drum
alignment and motor. Such damage will not be covered under warranty.
•Hold the planer with one hand on the switch handle and the other
hand on the front handle (depth adjustment knob).
• Place the front shoe on the surface to be planed, making certain that
the cutting blades are not touching the surface.
• Push down firmly on the front handle of the planer so that the front
shoe is ABSOLUTELY FLAT on the work surface.
• Depress the lock-off button and pull the trigger switch to start
the planer.
•Allow the motor to reach full speed before beginning to plane. Move
the tool slowly into the work and maintain downward pressure to keep
the planer flat.
• Be particularly careful to keep the tool flat at the beginning and the
end of the work surface.
• Wood shavings will exit the tool via the dust chute on the right hand
side of the tool. Ensure people or animals are not standing to the right
of the planing area.
OPERATION

8
Planing Tips
For a smoother appearance, fasten a piece of scrap wood to the end of the
piece you are planing. Don't stop planing until the cutting blades of the
planer are past your work piece and into the scrap material.
Rebating
Your planer can make rebate cuts up to
8mm. To make a rebate cut, clamp a thin
straight piece of timber or other material
along the line at which the rebate cut
needs to be made. Start planing along the
workpiece as shown in Fig 1. using the clamped material as a guide.
Note: It will be necessary to make quite a number of cuts for most
rebate applications.
To Change Blades
• Before making any adjustments, make sure the power cord has been
disconnected from the electrical supply.
• The drum is fitted with two separate blades; both must be changed or
replaced at the same time. Never replace only one blade. The blades are
82mm universal tungsten carbide reversible slither blades, available
through your local hardware store.
• Turn the tool upside down so you can see the blade drum.
• Loosen (do not remove) the hex head screws with the spanner provided.
• With the three screws loose, push the old blade out with a screwdriver.
•The blades have two cutting edges on them. If this is the first time you
are changing blades, you need only to turn the blades around to expose
the fresh cutting edge, otherwise you will have to replace the blades.
• Install the new, or reversed, blades by sliding the blades all the way in
until the end of them is flush with the edge of the rear shoe (rear metal
base plate which is secured to the planer by 4 screws).
•Securely tighten all three screws to the drum (for both blades).
OPERATION (cont.)

9
MAINTENANCE
• After each use, blow air through the tool housing to ensure it is free
from all dust particles that may build up. Build up of dust particles
may cause the tool to overheat and fail.
• If the enclosure of the tool requires cleaning do not use solvents but a
moist soft cloth only. Never let any liquid get inside the tool; never
immerse any part of the tool into a liquid.
• When the carbon brushes wear out the tool will spark and/or stop. The
brushes are a wearing component of the tool and should be replaced
prior to the carbon wearing out fully. Brushes will wear out after many
uses but before they do take the tool to an electrician or a power tool
repairer for quick and low cost replacement. Always replace both
brushes at the same time.
Note: Ozito Industries will not be responsible for any damage or injuries
caused by the repair of the tool by an unauthorised person or by
mishandling of the tool.

1 x Planer OZPL650A
1 x Guide fence
1 x Spanner
1 x Operation manual
CONTENTS
OZITO INDUSTRIES PTY LTD
10
Petrol tools that are no longer usable should not be disposed
of with household waste but in an environmentally friendly
way. Please recycle where facilities exist. Check with your
local council authority for recycling advice.
Recycling packaging reduces the need for landfill and raw
materials. Reuse of recycled material decreases pollution in the
environment. Please recycle packaging where facilities exist.
Check with your local council authority for recycling advice.
AUSTRALIA (Head Office)
1 - 23 Letcon Drive, Bangholme, Victoria, Australia 3175
Telephone: [phone]
Facsimile: [phone]
Website: www.ozito.com.au
Email: [email protected]
CARING FOR THE ENVIRONMENT

WARRANTY
THIS WARRANTY FORM AND CONFIRMED BUNNINGS REGISTER RECEIPT SHOULD
BE RETAINED BY THE CUSTOMER AT ALL TIMES
The warranty is only made available by returning the product to your nearest
Bunnings Warehouse with a confirmed Bunnings register receipt.
PURCHASED FROM:________________________________________________
DATE PURCHASED: ________________________________________________
3 YEAR REPLACEMENT WARRANTY
Your Ozito tool is guaranteed for a period of 36 months from the original date of
purchase and is intended for DIY (Do it yourself) use only.
WARNING
The following actions will result in the warranty being void.
•Professional, Industrial or high frequency use.
• If the tool has been operated on a supply voltage other than that specified on
the tool.
•If the tool shows signs of damage or defects caused by or resulting from abuse,
accidents or alterations.
• If the tool is disassembled or tampered with in any way.
Note: Warranty excludes consumable parts such as brushes, batteries, sanding
pads, blades, discs, drill bits, collets, drive belts and other accessories.
YOUR WARRANTY FORM SHOULD BE RETAINED
BY YOU AT ALL TIMES.
SHOULD YOU HAVE ANY QUESTIONS PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY OR
REPAIR PLEASE TELEPHONE OUR CUSTOMER
SERVICE HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER
AND DATE OF PURCHASE AVAILABLE. AN OZITO CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS
YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.