Makita M102 User manual

82 mm (3-1/4") MODEL Mi02
295 mm I1 1 518")
82 mm (3-114") 1 1 mm (1/32"1 16,000
INSTRUCTION MANUAL
2 5 kg (5 5 lbsi
DOUBLE
INSULATION
SPEC IF I CAT IONS
1 Planing depth 1 No load speed i Overall length 1 Net weight
(RPM)
Planing width
* Manufacturer reserves the right to change specifications without notice
* Note Specifications may differ from country to country

IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFE-
REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PER-
TY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO
SONAL INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
2.
3.
4.
5.
6.
7.
8.
9.
IO.
11.
12.
13.
2
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools
in damp
or wet locations. Keep work area well lit. Don't expose power tools to rain.
Don't use tool
in presence of flammable liquids or gases.
KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
STORE IDLETOOLS. Whennot
in use, tools should be stored indry, and high
or locked-up place - out of reach of children.
DON'T FORCETOOL.
It will do thejob better and safer at the ratefor which
it was intended.
USE RIGHT TOOL. Don't force small tool or attachment to
do the job of a
heavy-duty tool. Don't use tool for purpose not intended.
DRESS PROPERLY. Don't wear looseclothing orjewelry. They can be caught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering tocontain longhair.
USE SAFETY GLASSES. Also use face or dust mask if cuttingoperation is
dusty.
DON'T ABUSE CORD. Never carry tool by cord or yank
it todisconnect from
receptacle. Keep cord from heat, oil, and sharp edges.
SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
it frees both hands to operate tool.
DON'T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing acces-
sories. Inspecttool cords periodicallyand if damaged, haverepairedby autho-
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.
DISCONNECTTOOLS. Whennot
in use, before servicing, and when chang-
ing accessories, such as blades, bits, cutters.

14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed fromtool beforeturning
it on.
15. AVOID UNINTENTIONAL STARTING.Don‘t carry plugged-intool with finger
on switch. Be sure switch is OFF when plugging in.
16. OUTDOOR USE EXTENSION CORDS.When tool is usedoutdoors, use only
extension cords intended for use outdoors and
so marked.
17. STAY ALERT. Watchwhat you are doing, use common sense. Don’t operate
tool when you are tired.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
it will
operate properlyand perform its intendedfunction. Check for alignment of
movingparts, bindingof movingparts, breakage of parts, mounting, andany
other conditions that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by an authorized serv-
ice center unless otherwise indicated elsewhere inthis instruction manual.
Have defective switches replaced by authorized service center. Don’t use
tool if switch does not turn
it on and off.
19. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces. For.example; pipes, radiators, ranges, refrigerator enclosures.
20. REPLACEMENTPARTS. When servicing, useonly identicalreplacement parts.
VOLTAGE WARNING: Before connectingthe tool toa power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source
with voltage greater than that specified
for the tool can result
in SERIOUS INJURY tothe user - as well as damage to
the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source
with
voltage less than the nameplate rating is harmful to the motor.
3

ADDITIONAL SAFETY RULES
1. Rags, cloth, cord, string and the like should never be left around the work
2. Avoid cuttingnails. Inspect for and remove all nailsfrom the workpiece be-
3. Handle the blades very carefully.
4. Be sure the blade installationbolts are securely tightened before operation.
5. Hold the tool firmly with both hands.
6. Keep hands away from rotating parts.
7. Before using the tool on an actual workpiece, let it run for a while. Watch
for vibration or wobbling that could indicate poor installation or a poorly
balanced blade.
8. Make sure the blade is not contacting the workpiece before the switch is
turned on.
9. Wait until the blade attains full speed before cutting.
area.
fore operation.
IO. Keep at least 200 mm (8") away from the tool at all times.
11. Always switch off and wait for the blades to come to a complete stop be-
12. Never stick your finger into the chip chute. Chute may jam when cutting
13. Do not leave the tool running. Operate the tool only when hand-held.
14. When leaving the planer, switch off and set it with the front base upon a
15. Always change bothblades or covers onthe drum, otherwisethe resulting
fore any adjusting.
damp wood. Clean out chips
with a stick.
wooden block,
so that the blades do not contact anything.
imbalance will cause vibration and shorten tool life.
SAVE THESE INSTRUCTIONS.
4

Removing or installingminiplaner blades
CAUTION
:
Always be sure that the tool is switched off and unplugged before removing or installing
the blade.
To remove the blade, loosen the three
installation bolts with the socket wrench.
Remove the blade by carefully sliding
it
from on the end of the drum.
WARNING:
Be extremely careful not to be cut by the sharp edges.
To install the blade, slide it inward from
the end of the drum into the gap between
the drum and the
set plate. Adjust the
blade lengthwise
so that the bladeends are
clear
of the housing. Tighten the three
installation bolts securely with the socket
wrench. Adjust the front base to
its highest
position (maximum depth of cut) by turn-
ing the knob onthe front of the tool clock-
wise. Place the triangular rule flush on the
rear base. To check for proper blade pro-
trusion, rotate the drum in the cutting
direction by turning the planer drive belt
while lightly holding the triangular rule flush against the rear base. The triangular rule
flush against the rear
base. The triangular rule will be lifted very slightly and will be
moved forward (toward the front base). The triangular rule should move forward 1-
5 mm (3/64"-13/64"). Check the blade protrusion at both ends of the blade. The tri-
angular rule should move forward equally at both ends. If the blade does not protrude
properly, use the bladegauge toadjust the blade protrusion.
Repeat the same proceduresfor the other blade on the drum.
5

NOTE :
A miniplaner blade has a cutting edge on bothsides, making it reversiblefor double blade
life and greater convenience.
CAUTION :
Tighten the blade installation bolts carefully when attaching the blades to the tool. A
loose installation boltcan be dangerous. Always check to see they are tightenedsecurely.
Bladeadjustmentusing blade gauge
Unscrewthe three installation bolts.
Remove the drum cover, the mini blade
and the adjusting plate/set plate. Loosen
the
two screws on the adjusting plate. Set
the mini blade on the blade gauge so that
the cutting edge of the blade is perfectly
flush with the inside edge of the blade
gauge.
Set the adjusting platehet plate on
the blade gauge and over the miniblade
so
that the blade locatinglugs on the set plate
rest in the mini blade groove. Press in the
heel
of the adjusting plate flush with the
back edge of the blade gauge. Tighten the
two screws on the adjustingplate.
Fit the heel of the adjusting plate into the
groove of the drum. Place the drum cover
over the adjusting plate/set plate. Screw in
the three installation bolts
so that a gap
exists between the drum and the
set plate
to allow the mini blade to slide into posi-
tion. Follow the
same installation pro-
cedures covered in "Removing or installing
mini planer blades".
Heel of
adjusting plate
Adjusting
date
Miniplaner blade
7+
\
Groove
6

For the correct planer blade setting
Your planing surface will end up rough and uneven, unless the blade
is set properly and
securely. The blade must
be mounted so that the cutting edge is absolutely level, that is,
parallel to the surface of the reat base. Beloware some examples of proper and improper
settings.
(A) Frontbase (Movable shoe)
(6) Rear base (Stationary shoe)
Although
this side view cannot show
it, the edges of theblades run perfectly
1
Correct
setting
bzT parallelto the rear base surface
Cause One or bothbladesfails to have
edge parallel torear base
line
Nicks in
surface
Gouging protrude enough
in relation to
rear base line
at start
-
Cause: One or both blade edges pro-
trudes
too far in relationto rear
base line.
Cause: One
or both blade edges pro-
trudes
too far in relationto rear
base line.
C)'m
Adjusting depth of cut
Depth
of cut may be adjusted by simply
turning the knob on
the front of the tool.
Switch action
To start the tool, simply pull the trigger.
Release the trigger tostop. For continuous
operation, pull the trigger and then push in
the
lock button. To stop the tool from the
locked position, pull the trigger fully, then
release
it.
CAUTION :
Before plugging in the tool, always check to see that the trigger switch actuates properly
and returnsto the "OFF" positionwhen released.
7

Planingoperation
First, rest the tool front base flat upon the
workpiece surface without the blades mak-
ing any contact. Switch on and wait until
the blades attain full speed. Then move the
tool gently forward. Apply pressure on the
front of tool
at the start of planing, and at
the back at the end of planing. Planing will
be easier if you incline the workpiece in
stationary fashion, so that you can plane
somewhat downhill. The speed and depth
of cut determine the kind of finish. The
power planer keeps cutting
at a speed that
will not result in jamming by chips. For
rough cutting, the depth of cut can be increased, while for
a good finish you should
reduce the depth of cut and advance the tool more slowly.
Shiplapping
To make a stepped cut as shown at the right, use the edge
fence.
8

You may wish to add to the length of the
fence by attaching an extra pieceof wood.
Convenient holes are provided inthe fence
for this purpose, and also for attaching an
extension guide (optional accessory).
I I
NOTE :
When planing, move the tool with the edge fence flush with the side of the workpiece.
Otherwiseunevenplaning may result.
Max. shiplapping depth
is 9 mm (1 1/32").
Chamfering
To make a cut as shown at the right, align the "V" groove in
the front base with the edge of the workpiece and plane it as
shown inthe figure (A).
MA1NTENANCE
CAUTION :
Always be sure that the tool is switched off and unpluggedbefore attempting to perform
inspection or maintenance.
The tool will stop when the carbon brushes wear to
a certain length. When this occurs,
bothcarbon brushes should be replaced.
To maintain product SAFETY and RELIABILITY, repairs, carbon brush inspection and
replacement, any other maintenance of adjustment should be performed
by Makita
Authorized or Factory Service Centers, alwaysusing Makita replacementparts.
9

ACCESSORIES
CAUTION :
These accessories or attachments are recommended for use with your Makita tool specified in this
manual.
The use of any other accessories or attachments might present a risk of injury to persons.
The accessoriesor attachments should be used only in the proper and intended manner.
0 Planer blade
Part No. 793209-0
0 Dust bag assembly
Part No. 122269-7
0 Blade gauge
Part No. 41 1175-4
0 Guide rule
Part No. 191455-1
0 Screwdriver
Part No. 783002-8
0 Socket wrench
Part No. 798145-3
10

Sep -17 -'87 US
82 mm (3-1/4")
POWER PLANER
Model MI02
Note The switch,noise suppressor and other part configurations
may differ from country to country
11

Sep.-17-'87 US
'LtM DESCRIPTION
ITEM A:D DESCRIPTION
MACHINE
~
MACHINE
1
2
3
4
5
6
7
8
9
IO
11
12
13
15
16
17
18
19
20
21
22
23
24
25
26
21
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
4
1
1
1
1
1
1
1
1
1
1
Tapping Screw 814x40
Chip Cover
Tapping Screw BT 4x14
Rear Cover
Knob 46
Scale Plats
Flat Washer 10
Main Frame
Name Plate
Cord Guard
Cord
Strain Relief
Pan Head Screw M4xl8
Switch
Handle Cover
Tapping Screw BT 4x25
Ball Bearing 6000CLB
Stop Ring E-9
Fan 52
ARMATURE ASSEMBLY
IWith Item 18 - 231
Iniulation Washer
Ball Bearing 627LB
FIELD ASSEMBLY
Tapping Screw BT 4x16
Aux~I~aryBaffle Plate
Rubber Pin 4
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
41
48
49
50
51
52
53
301
2
1
6
1
1
1
2
1
1
1
1
2
4
2
6
1
1
1
1
4
1
1
1
1
2
2
2
-
Tapping Screw 8T 4x60
Bracket
Tapping Screw BT 4x25
V Pulley 4-2OL
Belt Cover
Rubber Pin 4
Tapping Screw BT 4x25
Poly V Belt 4-241
v Pulley 4-37
Ball Bearing 600022
Rubber Pin 4
Adlust Plate
Pan Head Screw M4x5
Drum Plate
Hex Flange Head Bolt M6x17
Drum
Ball Bearing 60822
Rubber Pin 4
Bas
Tapping Screw BT 5x16
Front Base
Rubber Packing
Screw M5x10
Brush Holder
Carbon Brush
set Plate
Compres.lo" Sprmg 18
Note The switch and other part specifications may differ from country to country
MAKITA TWO YEAR LIMITED WARRANTY
FOR HOME USE ONLY
Every Makita tool IS thoroughly inspected and tested before leaving the factory It IS warranted to
be free of defects for a period of two years from the date of original purchase Should any trouble
develop during this two year period return the complete tool freight prepaid to one of Makita s
Factory or Authorized ServiceCenters If inspectionshows the trouble IS caused by defective work
manship or material Makita will repair
lor a1 our oplion replace) without charge
This warranly does not apply where
- operation of the tool has not been restricted to Home Use
repairs have been made or attempted by others
repairs are required because of normal wear and tear
the tool has been abused misused or improperly maintained
alterations have been made 10 the tool
In no event shall Makita be liable for any indirect incidental or consequential damages from the
sale or use of the product This disclaimer applies both during and after the term of this warranty
Makitadisclaims liability for any implied warranties including impliedwarranties of merchantabili
ty and fitness for a specific purpose after the two year term of this warranty
1
This Warranty gives you specific legalrights and you may also have other rights which vary from
state to state Some states do no1 allow the exclusion or limitation of incidental or consequential
damages so the above limitation or exclusion may not apply to you Some states do not allow lima
talion on how long an implied warranty lasts so the above limitation may not apply to you
nulK&L- - wlnb,ud.
11-8,3-chome, Sumiyorhi-cho.Anjo, Aichi 446, Japan
883506A063 PRINTED
IN JAPAN
1988-8- N