Ozito PXBSPS-180 User manual

STANDARD EQUIPMENT
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PXBSPS-180
INSTRUCTION MANUAL
SPECIFICATIONS
Input: 18V
No Load Speed: 500-2,800/min
Speed Settings: 7
Disc Diameter: Ø180mm
Weight: 2.2kg
ozito.com.au
0719
Brushless 2-in-1 Sander /
Polisher
Hex Key, D Handle, 2 x Handle
Bolts, Side Handle, Spacer &
Hook & Loop Accessory Disc
Foam Application Pad,
Synthetic Polishing Bonnet, 3
x Sandpaper (60, 80, 120grit)
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2-IN-1
SANDER /
POLISHER
IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU
MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS
WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE
OUR CUSTOMER SERVICE HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL
NUMBER AND DATE OF PURCHASE AVAILABLE. A CUSTOMER
SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND
ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE
WARRANTY POLICY OR PROCEDURE.
OZITO Australia/New Zealand (Head Ofce) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
The benets provided under this warranty are in addition to other rights and
remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded at law. You are entitled to
a replacement or refund for a major failure and for compensation for any other
reasonably foreseeable loss or damage. You are also entitled to have the goods
repaired or replaced if the goods fail to be of acceptable quality and the failure
does not amount to a major failure.
Generally you will be responsible for all costs associated with a claim under this
warranty, however, where you have suffered any additional direct loss as a result of
a defective product you may be able to claim such expenses by contacting our
customer service helpline above.
WARNING
The following actions will result in the warranty being
void.
• If the tool has been operated on a supply voltage other than that specied
on the tool.
• If the tool shows signs of damage or defects caused by or resulting from
abuse, accidents or alterations.
• Failure to perform maintenance as set out within the instruction manual.
• If the tool is disassembled or tampered with in any way.
5 YEAR REPLACEMENT WARRANTY
Your Product is guaranteed for a period of 60 months from the original date of
purchase and is intended for DIY (Do It Yourself) use only. If a product is defective it
will be replaced in accordance with the terms of this warranty. Lithium Ion
batteries and chargers are covered by a 36 month
warranty and are excluded from the warranty extension. Warranty excludes
consumable parts.

ONLINE MANUAL
Scan this QR Code with your
mobile device to take you to
the online manual.
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Installing The Battery Pack
1. Slide the battery into the tool
base until it clicks into place.
Removing The Battery Pack
1. Hold down the battery release
button and then slide the battery
out.
1. Spindle Lock
2. D Handle
3. On/Off Switch
4. Digital Speed Display
5. Speed Control Buttons
6. Battery Seating
7. Hook & Loop Accessory Disc
8. Spacer
9. Side Handle
10. Hex Key
11. Foam Application Pad
12. 3 x Sandpaper (60, 80, 120gr)
13. Synthetic Polishing Bonnet
This tool is compatible with all batteries & chargers from the Ozito Power X Change
range.
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ACCESSORIES
BATTERY & CHARGER
KNOW YOUR PRODUCT
1. FITTING THE BATTERY
SETUP & PREPARATION
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a.
b.
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7
1
45
6
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11 12
13

Attaching The Side Handle
The side handle should be used when working on contoured worksurfaces.
1. To attach the side handle, slide
the spacer onto the side handle
screw.
2. Screw the side handle into one of
the handle bolt holes on the tool.
Note: Always hold the tool handle
and side handle with both hands
when the tool is in use.
3. To remove the handle, turn it anti-clockwise to unscrew it from the unit.
Attaching The D Handle
The D handle should be used when working on at work surfaces.
1. Place the tool between the two
arms of the D handle, then slide
the handle forward into the slots
on each side of the tool.
2. Place a handle bolt into the hole
on the side of the D handle, and
use the hex key to tighten this
into place.
3. Repeat Step 2 with the second
bolt on the other side of the
handle.
4. To remove the D handle, undo the two bolts with the hex key and slide
the handle off the tool.
Attaching The Hook & Loop Accessory Disc
1. Press and hold down the spindle
lock buton.
2. Slide the accessory disc onto the
spindle and turn it anti-clockwise
to attach it.
3. To remove the accessory disc, press and hold down the spindle lock
button, then turn the accessory disc clockwise to unscrew it.
Installing Accessories To The Disc
1. Press the hook & loop backing of
the selected accessory against
the bottom of the accessory disc
to attach it.
2. FITTING THE SECONDARY HANDLES 3. ATTACHING ACCESSORIES
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WARNING! ENSURE THE TOOL IS SWITCHED
OFF AND THE BATTERY IS REMOVED BEFORE
PERFORMING ANY OF THE FOLLOWING TASKS.
WARNING! ENSURE THE TOOL IS SWITCHED
OFF AND THE BATTERY IS REMOVED BEFORE
PERFORMING ANY OF THE FOLLOWING TASKS.

Turning The Unit On/Off
1. To turn the unit on, slide the on/
off switch to the ‘I’ position. The
number ‘00’ will show on the
digital speed display.
2. Press the ‘+’ button to start the
unit at the rst speed increment.
3. To turn the unit off, slide the on/off switch to the ‘0’ position.
Controlling The Speed
1. Press the ‘+’ button to increase
the rotation speed of the disc.
2. Press the ‘-’ button to decrease
the speed.
WARNING! USE ONLY SPEEDS 5, 8, & 10 FOR
POLISHING. USE SPEEDS 10, 15, 20, 25, & 30
FOR SANDING APPLICATIONS. FAILURE TO FOLLOW
THIS DIRECTION MAY CAUSE DAMAGE TO THE
WORKSURFACE.
4. CONTROLS
OPERATION
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0
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Sandpaper Selection
Selecting the correct grit of sandpaper is an important step in achieving
optimum results. Coarse grit will remove the most material. Finer grit will
produce a smoother nish. The condition of the workpiece will determine
the grit of the sandpaper to be used. The higher the grit number, the ner
the grade of sandpaper.
If the surface is rough, start with a coarse grit and sand until the surface
is uniform. Medium grit may then be used to remove scratches left by the
coarser grit. Finer grit is then used to nish the surface. Always continue
sanding with each grade of sandpaper until the surface is uniform.
MATERIAL APPROPRIATE GRIT
Coarse
Sanding
Fine Sanding
Paintwork 180 400
Wood: Softwood 60 240
Hardwood 60 180
Veneer 240 320
Note: If intermediate sanding is required, choose a grit rating between
coarse and ne. The above table is intended as a guide only. To ensure a
satisfactory result, a small, inconspicuous area should rst be tested to
ensure the grit of sandpaper chosen is suitable for the desired nish.
Replace the sand paper when it becomes worn.

Polishing
Wait until the wax has dried fully
before continuing with polishing.
1. Remove the foam application
pad and replace with the clean
polishing bonnet.
WARNING! ALWAYS START & STOP POLISHER
AGAINST THE SURFACE TO BE POLISHED.
2. Insert the battery, hold the
polisher on the surface and start
the tool.
Note: Use only speeds 5, 8, & 10
for polishing applications to prevent
damage to the surface.
3. Allow the motor to reach steady
speed and move the polisher
using long sweeping strokes in a
crisscross pattern.
Note: Do not apply excessive force to the polisher. Allow the polisher to
do the work.
4. Buff and polish the entire section until all dried polish is removed for a
swirl-free polished surface.
Polishing Tips
1. If streaking occurs while polishing, there is too much polishing wax on
the surface. Stop the tool, remove the bonnet and clean it of excess wax
before resuming polishing again.
2. It is best to start with large at surfaces and ending with the hard-to
reach areas.
3. Apply polishing compound and polish in sections to ensure even
polishing.
4. Never force the polisher. The weight of the tool supplies adequate
pressure, to do the work. Applying additional pressure will slow the
motor, rapidly wear the bonnet,and greatly reduce the polisher speed.
This will slow the polishing rate and produce an inferior quality surface.
WARNING! EXCESSIVE PRESSURE WILL OVERLOAD
THE MOTOR, CAUSING OVERHEATING AND
POSSIBLE DAMAGE TO THE MOTOR AND/OR
DAMAGE TO THE SURFACE.
5. Use a clean terry cloth bonnet (not supplied) for nal bufng and polishing
to achieve a superior nish.
Before Polishing
Test a small inconspicuous area of the surface. Refer to polish
manufacturer’s instructions regarding application and drying times.
Using too much polish may:
• Reduce the life of the foam pad
• Make polishing difcult and take longer
• Cause the foam pad to come off
WARNING! DO NOT USE ABRASIVE & CUTTING
COMPOUNDS TO POLISH WITH THIS TOOL. DOING
SO WILL VOID THE WARRANTY.
Applying Polishing Compound
1. Ensure the foam application pad is clean and tted to the tool.
Note: Never use the polishing
bonnet to apply polish to a surface.
2. Apply a small amount of
polishing compound or liquid to
the foam pad.
WARNING! ALWAYS START & STOP POLISHER
AGAINST THE SURFACE TO BE POLISHED.
3. Hold the polisher on the
surface and start the tool.
Allow the motor to reach
steady speed and move
the polisher using long
sweeping strokes in a
crisscross pattern.
Note: Start at the lower speed settings and slowly increase the speed as
required within the recommended settings. Use only speeds 5, 8, & 10 for
polishing applications to prevent damage to the surface.
Note: Do not apply excessive force to the polisher. Allow the polisher to
do the work.
WARNING! ALWAYS KEEP TOOL MOVING TO AVOID
DAMAGING THE WORK SURFACE.
4. Once polishing compound has been applied to the entire surface using
the foam pad, switch off the tool before removing the polisher from the
surface and removing the battery. You can now move onto the polishing
process.
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WARNING! ENSURE HANDS ARE KEPT CLEAR OF
MOVING PARTS DURING OPERATION TO AVOID
INJURY.
PXBSPS-180
5. USING THE BUFFER POLISHER

The polisher is not removing the compound from the
surface
Ensure a clean polishing bonnet (not the foam application pad) is tted to
the polisher.
Sparking visible through the housing air vents
A small amount of sparking may be visible through the housing vents. This
is normal and does not indicate a problem.
Short Battery Runtime
Ensure the battery is properly charged. It will take 4-5 charging cycles
before the battery reaches optimum charge and run time.
Digital Error Codes
If a problem occurs with the tool, an error code will show on the digital
display screen. Refer to the table below for the error code meaning and
possible solutions.
If the tool still does not start after following the directions below, contact
Ozito Customer Service.
6. USING THE SANDER 7. TROUBLESHOOTING
WARNING! THIS PRODUCT IS NOT RECOMMENDED
FOR SANDING DRYWALL OR PLASTER DUE TO
THE ULTRA-FINE SANDING PARTICLES PRODUCED.
DRYWALL SANDERS IN CONJUNCTION WITH DUST
EXTRACTION ARE RECOMMENDED FOR DRYWALL
AND PLASTER SANDING APPLICATIONS.
Sanding Operations
1. Secure the material to be sanded where possible.
2. Fit the appropriate grit sandpaper to the accessory disc.
3. With a rm grip on the sander, switch the tool on.
4. Gradually lower the sander onto
the workpiece with a slight
forward movement.
5. For optimum results, use either of these strokes.
Sanding Tips
Never force the sander. The weight of the sander supplies adequate
pressure, allowing the sandpaper to do the work. Applying additional
pressure will slow the motor, rapidly wear the sandpaper, and greatly
reduce the sander speed. This will slow the removal rate and produce an
inferior quality surface.
WARNING! EXCESSIVE PRESSURE WILL OVERLOAD
THE MOTOR, CAUSING OVERHEATING AND
POSSIBLE DAMAGE TO THE MOTOR AND/OR
DAMAGE TO THE SURFACE.
Be sure to check your workpiece often. The sander is capable of removing
material rapidly, especially with coarse paper.
Do not sand on one spot for too long. The sander’s rapid action may remove
too much material, creating an uneven surface.
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Forward/
Backwards
Side to Side
Error
Code Cause Solution
E1 Battery Current
Overload
Start the tool with no load on it. If the tool
runs normally, you may be applying too much
pressure while working.
Change the attached battery.
E3, E4 Tool is
overloaded
Start the tool with no load on it. If the tool
runs normally, you may be applying too much
pressure while working.
E5 Tool is
overheated
Allow the tool to cool down for 30 minutes
before restarting.
E6 Battery is out of
charge Change/charge the battery
E7, E8 Mechanical
(Gear) failure
Start the tool with no load on it.
Change the battery.
E9 Battery voltage
is too high
Change the battery & start the tool with no
load on it.

Cleaning The Polishing Bonnet & Foam Application Pad
The included application pad and polishing bonnet can be re-used. For
maximum life and performance, these should be cleaned after each use.
1. Remove the bonnet and/or foam
pad from the tool and hand wash
under warm water.
2. Allow the accessories to air dry before using it again.
Note: If needed, the bonnet can be machine washed in cold water with a
small amount of detergent.
Cleaning The Tool
When not in use, the tool should be stored in a dry, frost free location, keep
out of children’s reach.
If the housing of the tool requires cleaning, do not use solvents. Use of a
cloth only is recommended. Never immerse any part of the tool into liquid.
Note: Ozito Industries will not be responsible for any damage or injuries
caused by repair of the tool by an unauthorised person or by mishandling.
MAINTENANCE DESCRIPTION OF SYMBOLS
Wear eye, ear & breathing
protection Wear hearing protection
Wear breathing protection Wear eye protection
Warning
Wear gloves
Regulatory Compliance Mark
(RCM)
VVolts ØDiameter
n0
/min No load speed
Revolutions or reciprocations
per minute
Read Instruction Manual
Power tools that are no longer usable should not be disposed
of with household waste but in an environmentally friendly
way. Please recycle where facilities exist. Check with your local
council authority for recycling advice.
Recycling packaging reduces the need for landll and raw
materials. Reuse of recycled material decreases pollution in the
environment. Please recycle packaging where facilities exist.
Check with your local council authority for recycling advice.
CARING FOR THE ENVIRONMENT
SPARE PARTS
Spare parts can be ordered from the Special Orders
Desk at your local Bunnings Warehouse.
For further information, or any parts not listed here,
visit www.ozito.com.au or contact Ozito Customer
Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]
WARNING! BEFORE CLEANING OR CARRYING OUT
ANY MAINTENANCE PROCEDURE, ENSURE THAT
THE BATTERIES HAVE BEEN REMOVED.

GENERAL POWER TOOL SAFETY WARNINGS
WARNING! Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the
warnings refers to your mains-operated (corded) power tool or battery-operated (cordless)
power tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you
to lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power
tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or
medication. A moment of inattention while operating power tools may result in serious personal
injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your finger on the switch or energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of
the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related
hazards.
h. Do not let familiarity gained from frequent use of tools allow you to become complacent and
ignore tool safety principles. A careless action can cause severe injury within a fraction of a
second.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power
tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate the power tool. Power tools are dangerous in
the hands of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts
and any other condition that may affect the power tool’s operation. If damaged, have the power
tool repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the power
tool for operations different from those intended could result in a hazardous situation.
h. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles
and grasping surfaces do not allow for safe handling and control of the tool in unexpected
situations.
5. Service
a. Have your power tool serviced by a qualified repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
SANDER/POLISHER SAFETY WARNINGS
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety.
• Remove batteries before changing accessories. Accidental start-ups may occur if the battery is
plugged in while changing an accessory.
• Disposing of dust. Be extremely careful of dust disposal, materials in fine particle form may be
explosive. Do not throw sanding dust on an open fire. Spontaneous combustion, may in time,
result from a mixture of oil or water with dust particles.
• Always wear eye protection and a dust mask for dusty applications and when sanding overhead.
Sanding particles can be absorbed by your eyes and inhaled easily and may cause health
complications.
• Use special precautions when sanding chemically pressure treated timber, paint that may
be lead based, or any other materials that may contain carcinogens. A suitable breathing
respirator and protective clothing must be worn by all persons entering the work area. Work
should be sealed by plastic sheeting and persons not protected should be kept out until work
area is thoroughly cleaned.
• Do not ‘wet sand’ with this sander. Liquids entering the motor housing are an electrical shock
hazard.
• Do not use sandpaper intended for larger sanding pads. Larger sandpaper will extend beyond
the sanding pad causing snagging, tearing of the paper or kick-back. Extra paper extending
beyond the sanding pad can also cause serious lacerations.
• Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
- Lead from lead-based paints;
- Crystalline silica from bricks, cement and other masonry products, and;
- Arsenic and chromium from chemically-treated timber.
Your risk from these exposures varies, depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in a well ventilated area and work with
approved safety equipment, such as dust masks that are specially designed to filter out
microscopic particles.
• Never lay the power tool down until the accessory has come to a complete stop. The spinning
accessory may grab the surface and pull the power tool out of your control.
• Do not press the spindle lock while the disc is spinning.
• Hold the tool handle and secondary handle (D handle/side handle) at all times when the tool is
in use.
• Do not run the power tool while carrying it at your side. Accidental contact with the spinning
accessory could snag your clothing, pulling the accessory into your body.
• Keep moving parts away from your body, other people and animals.
• Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing
and excessive accumulation of powdered metal may cause electrical hazards.
• Do not operate the power tool near flammable materials. Sparks could ignite these materials.
• This power tool is intended to function as a polisher and sander. Do not use this tool for
anything other than polishing and sanding, operations for which the power tool was not
designed may create a hazard and cause personal injury.
• Do not use accessories which are not specifically designed and recommended by the tool
manufacturer. Just because the accessory can be attached to your power tool, it does not
assure safe operation.
• Do not use a damaged accessory. Before each use inspect the accessory such as tear
or excess wear. If power tool or accessory is dropped, inspect for damage or install an
undamaged accessory.
• Do not allow any loose portion of the polishing bonnet or its attachment strings to spin freely.
Tuck away or trim any loose attachment strings. Loose and spinning attachment strings can
entangle your fingers or snag on the workpiece.
• Always keep tool moving during polishing and sanding process, staying in one position may
damage surface.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching
or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced
in the direction opposite of the accessory’s rotation at the point of the binding. Kickback is the result of power tool misuse
and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
• Maintain a firm grip on the power tool and position your body and arm to allow you to resist
kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or
torque reaction during start-up. The operator can control torque reactions or kickback forces,
if proper precautions are taken.
• Never place your hand near the rotating accessory. Accessory may kickback over your hand.
• Do not position your body in the area where power tool will move if kickback occurs. Kickback
will propel the tool in direction opposite to the wheel’s movement at the point of snagging.
• Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the
accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory
and cause loss of control or kickback.
ELECTRICAL SAFETY
WARNING! When using mains-powered tools, basic safety precautions, including the
following, should always be followed to reduce risk of fire, electric shock, personal injury
and material damage.
Read the whole manual carefully and make sure you know how to switch the tool off in an
emergency, before operating the tool.
Save these instructions and other documents supplied with this tool for future reference.
The charger has been designed for 230V and 240V only. Always check that the power supply
corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New
Zealand.
If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in
order to avoid a hazard.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect
the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged
or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension
lead not suitable for the power input of the tool or which is damaged or defective may result in a
risk of fire and electric shock.
The power supply for this products charger should be protected by a residual current device (rated
at 30mA or less). A residual current device reduces the risk of electric shock.