Ozito SPG-160VK User manual

Sander Polisher
180mm - 1500 Watt
Operation Manual
3 Year Replacement Warranty
SPG-160V
To view the full range visit: www.ozito.com.au
0209

Motor Size: 1500W
Input: 230V ~ 50Hz
No Load Speed: 1000 – 3000 rpm
Disc Diameter: 180 mm
Type: 2
Features: Soft Start Trigger
Variable Speed Control
3 Position Side Handle
Loop Handle
Spindle Lock
Accessible Brushes
Large Back Handle
This Sander Polisher has been designed to comply with the following Australian /
International Standards and any other applicable standards referenced therein:
AS/NZS 3160: 1996 Approval and Test Specification – Hand held
electrical power tools.
AS/NZS 1044: Edition 2, 1995 Electrical motor operated and thermal appliances
for house hold and similar purposes, electric tools
and similar apparatus
SPECIFICATIONS - MODEL NO. SPG-160VK
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3
2
8
765
1. Spindle Lock
2. Metal Gear Case
3. Variable Speed Control
4. Large Back Handle
5. Lock on Switch
6. Accessible Brushes
7. Loop Handle
8. Rubber Pad
9. 3 Position Side Handle (not shown)
10. Lambs Wool Bonnet (not shown)
11. Allen Key (not shown)
12. Allen Screws (not shown)
13. Sanding Discs (not shown)
14. Sanding Pad (not shown)
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GENERAL
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SAFETY INSTRUCTIONS
ELECTRICAL SAFETY
Congratulations on purchasing an Ozito Sander Polisher.
We aim to provide quality tools at an affordable price.
We hope you will enjoy using this tool for many years.
Your Ozito Sander Polisher SPG-160VK has been
designed for both sanding and polishing and is
intended for DIY use only.
Warning! When using mains-powered tools, basic safety precautions, including the
following, should always be followed to reduce risk of fire, electric shock, personal
injury and material damage.
Read the whole manual carefully and make sure you know how to switch the tool
off, in an emergency, before operating the tool.
The electric motor has been designed for one voltage only. Always check that the
power supply corresponds to the voltage on the rating plate.
This tool is double insulated in accordance with EN 50144; therefore no earth
wire is required. If the supply cord is damaged, it must be replaced by an
electrician or a power tool repairer in order to avoid a hazard.
NOTE: Double Insulation does not take the place of normal safety precautions
when operating this tool. The insulation system is for added protection against
injury resulting from a possible electrical insulation failure within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool.
Before use, inspect the extension lead for signs of damage, wear and ageing.
Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely.
Use of an extension lead not suitable for the power input of the tool or which is
damaged or defective may result in a risk of fire and electric shock.

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Warning! The use of any accessory or attachment or performance of any
operation with this tool other than those recommended in this instruction manual
may present a risk of personal injury.
1. Keep work areas clean. Cluttered areas and benches can cause accidents.
2. Consider work area environment. Do not expose your tool to high humidity or
rain. Do not use your tool in damp and wet conditions. Keep the work area well lit.
Do not use your tool where there is a risk of causing fire or explosion, e.g. in the
presence of flammable liquids and gases.
3. Keep children away. Do not allow children, visitors or animals to come near the
work area or to touch the tool or power lead.
4. This appliance is not intended for use by young or infirmed persons
without supervision.
5. Children must be supervised to ensure they do not play with the appliance.
6. Dress appropriately. Do not wear loose clothing or jewellery, as these can be caught
in moving parts. Preferably wear non-slip footwear when working outdoors.
Wear protective hair covering to keep long hair out of the way.
7. Head protection. Always use safety glasses. Use a face or dust mask whenever the
operations may produce dust or flying particles. Wear ear protection whenever the
sound level seems uncomfortable.
8. Always wear eye protection.
9. Guard against electric shock. Prevent body contact with earthed or grounded
surfaces (e.g. pipes, radiators, cookers and refrigerators). Electric safety can be
further improved by using a high sensitivity (30 mA / 30 mS) residual current
device (RCD)
10. Do not overreach. Keep proper footing and balance at all times.
11. Stay alert. Watch what you are doing. Use common sense. Do not operate the
tool when you are tired.
12. Secure work piece. Use clamps or a vice to hold the work piece; it is safer as it
frees both hands to operate the tool.
13. Remove adjusting keys and wrenches. Always check that adjusting keys and
wrenches are removed from the tool before operating the tool.
14. Extension Leads. Before use inspect the extension leads and replace if damaged.
When using the tool outdoors, only use extension leads intended for outdoor use
and marked accordingly.
15. Use appropriate tool. The intended use is described in this instruction manual.
Do not force small tools or attachments to do the job of a heavy duty tool.
The tool will do the job better and safer at the rate for which it was intended.
Do not force the tool.
GENERAL

16. Check for damaged parts. Before use carefully check the tool and power lead
for damage. Check for misalignment and seizure of moving parts, breakage of
parts, damage to guards and switches and any other conditions that may affect
its operation. Ensure that the tool will operate properly and perform its intended
function. Do not use the tool if any parts are damaged or defective. Do not use
the tool if the switch does not turn it on and off. Have any damaged or defective
parts repaired or replaced by an electrician or a power tool repairer. Never
attempt any repairs yourself.
17. Unplug the tool. Shut off the power and wait for the tool to come to a
complete standstill before leaving it unattended. Unplug the tool when it is not
in use, before changing any parts of the tool, accessories or attachments and
before servicing.
18. Avoid unintentional starting. Do not carry the tool with a finger on the on/off
switch. Be sure the tool is switched off when plugged in.
19. Do not abuse the cord. Never carry the tool by its cord or pull it to disconnect
from the socket. Keep the cord away from heat, oil and sharp edges.
20. Store idle tools. When not in use, tools should be stored in a dry, locked up
or high place, out of reach of children.
21. Maintain tools with care. Keep tools clean and in good condition for better
and safer performance. Follow the instructions for maintenance and changing
accessories. Keep handles and switches dry, clean and free from oil and grease.
22. For equipment with type Y attachment, if the supply cord is damaged, it shall
be replaced by the manufacturer or its service agent or similarly qualified
person in order to avoid a hazard.
23. Repairs. This tool complies with relevant safety requirements. Repairs should
only be carried out by qualified persons using original spare parts; otherwise
this may result in considerable danger to the user.
Auxiliary Handles
Two auxiliary handles are supplied with your tool; one can be installed in three
positions by removing the rubber grommet and screwing the handle into the gear
case housing.
The other (Loop Handle) can be installed by attaching the handle with the bolts
supplied. Either of these handles should be used at all times to maintain complete
control of the tool.
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GENERAL (cont.)
TOOL OPERATION

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Soft Start Switch
This tool is equipped with a soft start switch that reduces the torque on start up.
Use lower speeds for applying liquid waxes and polishes and higher speeds for
removing dried liquid. Use the highest speed for buffing the car to a final lustre.
The tool can be locked on for continuous use by squeezing the trigger switch fully
and depressing the lock button. Hold the lock button in as you gently release the
trigger switch. The tool will continue to run. To turn the tool off from a locked on
position, squeeze and release the trigger switch once. Do not unplug the tool with the
switch in the locked on position. Make sure the tool is not locked on when plugging in.
A locked on tool will start immediately when plugged in.
Speed Control Wheel
The maximum speed of your tool can be changed by rotating the speed control wheel
to the desired setting. For added versatility, the switch may be locked in its full on
position and tool speed changed by means of the speed control wheel alone.
The electronic speed control not only lets you select the speed to suit the job, but also
helps to maintain that speed as you load the tool by pressing down.
The speed control wheel can be set for any speed between 1000 and 3000 rpm.
Spindle Lock Button
TURN OFF TOOL AND DISCONNECT FROM POWER SUPPLY.
In order to prevent the spindle of the tool from rotating while installing or removing
accessories, a spindle lock button has been provided in the gear head of the machine.
To lock the spindle, depress and hold the lock button.
NEVER DEPRESS THE SPINDLE BUTTON WITH THE TOOL RUNNING OR COASTING.
Attaching and Removing Polishing Bonnet.
TURN OFF TOOL AND DISCONNECT FROM POWER SUPPLY.
First screw the Rubber pad onto the tool spindle. Depress the spindle lock to
completely tighten the pad, pull woollen bonnet completely over backing pad and pull
draw strings tight. Tie bow knot and push knot and all loose string completely under
the inside, cloth edge of the polishing bonnet.
WARNING: TIED KNOT AND ALL STRINGS MUST BE TUCKED ENTIRELY UNDER
THE CLOTH APRON. FAILURE TO DO SO MAY CAUSE SERIOUS INJURY.
To remove the pads, turn them by hand in the opposite direction from normal rotation
to allow lock button to engage spindle, then unscrew pads in normal direction for right
hand thread.
TOOL OPERATION (cont.)

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These instructions and suggestions are intended to familiarise new operators in
overall general operation of polishing. You will develop your own techniques which
will make the job easier and faster as you learn power polishing.
You should use utmost care when polishing around or over sharp objects and
contours of the car body. It is very important to use the correct pressure while
polishing various sections of an automobile body. For example, light pressure
should be applied when polishing over sharp edges of body panels, or over edges
of the rain gutter along the top.
Since everyone does not use the same type of polish, we recommend you clean
and polish a test section on a flat area of the car first. From this test section you
can judge the strength or cleaning action of your polish.
Remember, all polish is not the same. Different brands will react differently on
various painted surfaces. Also, you are now using a power polisher with a polish.
This is entirely different from any hand application which you may have done
before. Wash the car before polishing it. Washing will remove loose dirt, scum,
road salt, etc. which could also act as an abrasive and damage paint. Loose dirt,
etc. will also clog the polishing pad and you will have to clean it more often.
Without turning the tool on, grasp the handles of the tool and pick it up. Keep the
tool away from your body and turn the switch on. Make sure you have a firm grip
on the handles and operate the tool freely without forced effort or unnecessary
pressure. The side handle can be easily changed to either side of the tool for left-
handed or right-handed operation.
NOTE: The high speed rubbing action of the polishing bonnet upon the surface
of an automobile can build a static charge on the metal portions of this tool.
This can result in a sensation of a very short mild electric shock when the metal
area of the tool is touched, and will be more noticeable on days when the humidity
is low. This is a harmless phenomenon but you are invited to bring the tool to an
Ozito Repair Centre where it can be checked to assure that no electrical
malfunction is present.
Attaching and Removing Abrasive Discs
TURN OFF TOOL AND DISCONNECT FROM POWER SUPPLY.
To attach the sanding pad, first screw the sanding pad onto the tool spindle.
Hold the spindle from rotating by engaging the spindle lock button to completely
tighten the pad. To attach the sanding disc simply press the disc firmly onto the
sanding pad. The disc and pad will stick together with the aid of hook and loop
fastening system.
POLISHING
SANDING APPLICATION

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To remove the sanding pad, use a cloth or glove to protect your hand. Turn the pad
assembly counter clockwise. Hold the spindle from rotating by engaging the spindle
lock button.
Sanding
When using a sanding disc, hold the tool so that an angle of 10º to 15º exists between
the disc and the work. If only the outer edge of the sanding disc is used, a rough cut
will result. If the sanding disc is pressed flat against the work, the sanding action will
be irregular and bumpy, and the tool will be difficult to control.
Cleaning
Blowing dust, polishing bonnet lint, and grit out of the motor housing using
compressed air is a necessary regular maintenance procedure. Dust and grit containing
metal particles often accumulate on interior surfaces and could create an electrical
shock hazard if not frequently cleaned out.
Caution: Never use solvents or other harsh chemicals for cleaning the non-metallic
parts of the tool. Use a clean, dry rag only.
Motor Brushes
Be sure tool is unplugged before inspecting brushes. Carbon brushes should be
regularly inspected for wear. To inspect brushes, unscrew the plastic brush inspection
caps (located in the sides of the motor hosing) and the spring and brush assemblies
may be withdrawn from the tool. Keep brushes clean and sliding freely in their guides.
Carbon brushes have varying symbols stamped into them, and if the brush is worn
down to the line closest to the spring, they must be replaced. When the brushes
become worn out, the tool will automatically stop to prevent damage to the motor.
Use only accessories having a maximum operating speed at least as high as the
highest “NO LOAD RPM” marked on the tool’s nameplate.
SANDING APPLICATION (cont.)
MAINTENANCE
ACCESSORIES
THIS PRODUCT IS NOT INTENDED FOR USE ON PLASTER. USING THIS
PRODUCT ON PLASTER WILL VOID THE WARRANTY.

CONTENTS
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1 x SPG-160VK Sander Polisher
1 x Rubber Backing Pad
1 x Sanding Pad
1 x Lambs Wool Bonnet
2 x Sanding Discs
1 x Side Handle
1 x Loop Handle
1 x Instruction Manual
OZITO INDUSTRIES PTY LTD
CARING FOR THE ENVIRONMENT
Petrol tools that are no longer usable should not be disposed
of with household waste but in an environmentally friendly
way. Please recycle where facilities exist. Check with your
local council authority for recycling advice.
Recycling packaging reduces the need for landfill and raw
materials. Reuse of recycled material decreases pollution in the
environment. Please recycle packaging where facilities exist.
Check with your local council authority for recycling advice.
AUSTRALIA (Head Office)
1 - 23 Letcon Drive, Bangholme, Victoria, Australia 3175
Telephone: [phone]
Facsimile: [phone]
Website: www.ozito.com.au
Email: [email protected]

WARRANTY
THIS WARRANTY FORM AND CONFIRMED BUNNINGS REGISTER RECEIPT SHOULD
BE RETAINED BY THE CUSTOMER AT ALL TIMES
The warranty is only made available by returning the product to your nearest
Bunnings Warehouse with a confirmed Bunnings register receipt.
PURCHASED FROM:________________________________________________
DATE PURCHASED: ________________________________________________
3 YEAR REPLACEMENT WARRANTY
Your Ozito tool is guaranteed for a period of 36 months from the ORIGINAL date of
purchase under the following conditions: Professional, industrial or high frequency
use will VOID this warranty.
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other than that specified on
the unit.
•If the tool shows signs of damage or defects caused by or resulting from abuse
accidents or alterations.
•If the tool has been disassembled or tampered with in any way.
Note: Warranty excludes consumable parts such as brushes, batteries, sanding
pads, blades, discs, drill bits, collets and router bits.
YOUR WARRANTY FORM SHOULD BE RETAINED
BY YOU AT ALL TIMES.
SHOULD YOU HAVE ANY QUESTIONS PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY OR
REPAIR PLEASE TELEPHONE OUR CUSTOMER
SERVICE HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER
AND DATE OF PURCHASE AVAILABLE. AN OZITO CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS
YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.