Ozito OZDS280WA User manual

Detail Sander
280 Watt
Operation Manual
3 Year Replacement Warranty
OZDS280WA
To view the full range visit: www.ozito.com.au
0409

Motor size: 280W
Input: 230 - 240V ~ 50Hz
No load speed: 6,000 - 10,000/min
Weight: 1.4kg
Features: Ergonomic design
Dust Extraction Adaptor
Hook & loop
Soft grip handle
This Detail Sander has been designed to comply with the following Australian/ New
Zealand Standards and any other applicable standards referenced therein:
AS/NZS 60745-1 Hand held motor operated electric tools -
Safety general requirements
AS/NZS 60745-2-4 Hand held motor operated electric tools.
Particular requirements for sanders and polishers
other than disc type.
SPECIFICATIONS - MODEL NO. OZDS280WA
2
12
3
4
6
1. ON/OFF switch
2. Variable Speed Dial
3. Hook &loop base plate
4. Sanding sheet
5. Dust extraction port
6. Dust extraction adaptor
5

3
TABLE OF CONTENTS
SPECIFICATIONS …………………………………………
TABLE OF CONTENTS…………………………………...
INTRODUCTION………………………………………….
SAFETY INSTRUCTIONS………………………………...
TOOL OPERATION………………………………………
MAINTENANCE …………….……………………………
CONTENTS ……………………………………………….
WARRANTY………………………………………………..
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Page 4
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Page 8
Page 10
Page 11
Page 12

INTRODUCTION
ELECTRICAL SAFETY
4
Congratulations on purchasing an Ozito Detail Sander. We
aim to provide quality tools at an affordable price. We
hope you will enjoy using this tool for many years.
Your Ozito Detail Sander OZDS280WA has been
designed for sanding timber and is intended for DIY
use only.
The electric motor has been designed for 230V and 240V only. Always
power supply corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable
for Australia and New Zealand.
This tool is double insulated in accordance with AS/NZS60745;
therefore no earth wire is required.
Note: Double insulation does not take the place of normal safety
precautions when operating this tool. The insulation system is for added
protection against injury resulting from a possible electrical insulation
failure within the tool.
If the supply cord is damaged, it must be replaced by an electrician or a
power tool repairer in order to avoid a hazard.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of
this tool. Before use, inspect the extension lead for signs of damage, wear
and ageing. Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead
completely. Use of an extension lead not suitable for the power input of
the tool or which is damaged or defective may result in a risk of fire
and/or electric shock.
It is recommended that the extension lead is a maximum of 25m in
length. Do Not use multiple extension leads.

5
GENERAL SAFETY INSTRUCTIONS
Warning! Read all instructions. Failure to follow all instructions listed
below may result in electric shock, fire and/or serious injury. The
term “Power Tool” in all of the warnings listed below refers to your
mains operated (corded) power tool or battery operated (cordless)
power tool.
SAVE THESE INSTRUCTIONS
1) WORK AREA
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases, or dust. Power tools create
sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in
any way. Do not use any adapter plugs with earthed (grounded)
power tools. Unmodified plugs and matching outlets will reduce risk of
electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering
a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged or entangled cords increase the risk
of electric shock.
e) When operating a power tool outdoors, use an extension cord
suitable for outdoor use. Use of a cord suitable for outdoor use reduces
the risk of electric shock.
f) Recommendation for the use of a residual current device with a rated
residual current of 30 mA or less
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position
before plugging in. Carrying power tools with your finger on the switch or
plugging in power tools that have the switch on invites accidents.
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6
GENERAL SAFETY INSTRUCTIONS (cont.)
d) Remove any adjusting key or wrench before turning the power
tool on. A wrench or a key left attached to a rotating part of the
power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep
your hair, clothing and gloves away from moving parts. Loose
clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly used.
Use of these devices can reduce dust related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at
the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off.
Any power tool that can not be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the plug from the power source before making any
adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool
accidentally.
d) Store idle power tools, unplugged & out of the reach of children
and do not allow persons unfamiliar with the power tool or these
instructions to operate the power tool. Power tools are dangerous
in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of
moving parts, breakage of parts and any other condition that may
affect the power tools operation. If damaged, have the power
tool repaired before use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools
with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance
with these instructions and in the manner intended for the
particular type of power tool, taking into account the working
conditions and the work to be performed. Use of the power tool for
operations different from intended could result in a hazardous situation.
5) SERVICE
a) Have your power tool serviced by a qualified repair person using
only identical replacement parts. This will ensure that the safety of
the power tool is maintained.

Unplug the sander before changing accessories. Accidental start-ups may
occur if the sander is plugged in while changing an accessory.
Disposing of dust. Be extremely careful of dust disposal, materials in fine
particle form may be explosive. Do not throw sanding dust on an open fire.
Spontaneous combustion, may in time, result from a mixture of oil or water
with dust particles.
Always wear eye protection and a dust mask for dusty applications and
when sanding overhead. Sanding particles can be absorbed by your eyes
and inhaled easily and may cause health complications.
Use special precautions when sanding chemically pressure treated
timber, paint that may be lead based, or any other materials that may
contain carcinogens. A suitable breathing respirator and protective clothing
must be worn by all persons entering the work area. Work area should be
sealed with plastic sheeting and persons not protected should be kept out
until work area is thoroughly cleaned.
Do not use this tool as a ''wet'' sander.Liquids entering the motor
housing are an electrical shock hazard.
Do not use sandpaper intended for larger sanding pads. Larger
sandpaper will extend beyond the sanding pad causing snagging, tearing of
the paper or kick-back. Extra paper extending beyond the sanding pad can
also cause serious lacerations.
Warning! Some dust created by power sanding, sawing, grinding,
drilling and other construction activities contain chemicals known to
cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
• Lead from lead-based paints
•Crystalline silica from bricks and cement and other masonry products
• Arsenic and chromium from chemically treated timber
Your risk from exposure to these chemicals, depending on how often you do
this type of work. To reduce your exposure to these chemicals: work in a well
ventilated area and work with approved safety equipment, such as dust
masks that are specially designed to filter out microscopic particles.
ADDITIONAL SAFETY INSTRUCTIONS FOR DETAIL SANDERS
7
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8
BE SURE TO DISCONNECT THE DETAIL SANDER FROM THE POWER
SUPPLY BEFORE INSTALLING OR REMOVING THE SANDING BELTS
Attaching Sanding Sheet (Fig. 1)
The hook & loop baseplate (3) is covered
with Velcro material. The sanding sheet (4)
can therefore be quickly and simply
attached with Velcro fastening.
1. Disconnect the sander from the
power supply.
2. Remove any dust or debris from the
hook & loop base plate (3).
3. Align the sanding sheet (4) holes with the hook & loop base plate (3)
and press it firmly in place to ensure a good attachment.
Choose sanding sheet
Sanding sheets are rated according to number of abrasive particles there
are in a given area on the sheet. When the grit particles are large, there
are fewer of them and the sheet has a low rating. The larger the grit size,
the greater the rate of material removal.
Coarse grit (eg. 40) is used for removing paint and sanding down rough surfaces.
Medium grit (eg. 80) is used for sanding down plain timber.
Fine grit (eg. 120) is used to give a smooth finish to bare wood.
If there are still marks on your work after sanding, try either going back to
a coarser grade and sanding the marks out before recommencing with the
original choice of grit, or try using a new piece of sandpaper to eliminate
the unwanted marks before going on to a finer grit and finishing the job.
Dust extraction (Fig. 2)
A dust extraction hose can be
connected to the dust extraction
adaptor (6) for effective dust
extraction.
When working for long periods of
time on wood that produces dust
detrimental to health, the sander
can be connected to a suitable external dust extraction device.
The dust that is produced while working can be detrimental to health,
inflammable or explosive. Suitable safety measures are required.
Examples: Some dusts are regarded as carcinogenic. Use suitable
dust/chip extraction and wear a dust respirator.
From time to time, clean dust exhaust openings with a dry brush. Clean
the housing only with a damp cloth, do not use any solvents! Dry
thoroughly afterwards.
TOOL OPERATION
Fig. 1
Fig. 2

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Switch operation (Fig. 3)
To start the tool, push the ON/OFF
switch (1) forward to "1" position. To switch
off the tool, push the ON/OFF switch (1)
backward to "0" position.
Selecting the variable speed (Fig. 4)
With the variable speed dial (2), the rate
of oscillation can be selected (also during
operation).
The optimum speed depends on the
material and should be determined by
sanding on a scrap piece of material.
Sanding
1. This sander can be used for most sanding operations on materials such as
wood, plastic, metal and painted surfaces.
2. Always wear safety goggles, dust mask and hearing protection.
3. Switch the sander on while holding it away from the workpiece.
4. Select desired speed on variable speed dial (2) and wait till the motor
reaches maximum speed.
5. Place the sander on the work piece, ensuring the whole area of the base is
in contact with the work surface.
6. Move the sander over the surface of the work in a circular motion with an
even, moderate pressure.
CAUTION: Where possible, clamp smaller workpieces to the bench.
Note: If there are still scratches on your work after sanding, try either of the
following: Go back to a coarser grit and sand the marks out before
recommencing with the orginal choice, or try using new sandpaper of the
same grit to eliminate the unwanted marks before progressing to a finer grit
and finishing the job.
TOOL OPERATION (cont.)
Fig. 3
Fig. 4

10
MAINTENANCE
• Keep the ventilation slots of the detail sander clean at all times and
prevent any foreign matter from entering.
• If the housing of the detail sander requires cleaning, do not use
solvents but a moist soft cloth only. Never let any liquid get inside the
tool. Never immerse any part of the tool into a liquid.
• After each use, blow air through the detail sander to ensure it is free
from all dust particles that may build up. Build up of dust particles
may cause the tool to overheat and fail.
• When the carbon brushes wear out, the tool will stop. The brushes
should be replaced prior to wearing out fully. Brushes will wear out
after many uses but before they do, take the tool to a power tool
repairer for a quick and low cost replacement.
Note: Ozito Industries will not be responsible for any damage or injuries
caused by repairing of the sander by an unauthorised person or by
mishandling of the tool.
DESCRIPTION OF SYMBOLS
VVolts Hz Hertz
~Alternating current WWatts
/min Revolutions or
reciprocation per minute
Double insulated Regulator compliance mark
n o No load speed

1 x Detail Sander OZDS280WA
1 x Dust extraction adaptor
3 x Sanding sheets
1 x Operation manual
CONTENTS
OZITO INDUSTRIES PTY LTD
11
CARING FOR THE ENVIRONMENT
Power tools that are no longer usable should not be
disposed of with household waste but in an
environmentally friendly way. Please recycle where
facilities exist. Check with your local council authority
for recycling advice.
Recycling packaging reduces the need for landfill and
raw materials. Reuse of recycled material decreases
pollution in the environment. Please recycle packaging
where facilities exist. Check with your local council
authority for recycling advice.
AUSTRALIA (Head Office)
1 - 23 Letcon Drive, Bangholme, Victoria, Australia 3175
Telephone: [phone]
Facsimile: [phone]
Website: www.ozito.com.au
Email: [email protected]

WARRANTY
THIS WARRANTY FORM AND CONFIRMED BUNNINGS REGISTER RECEIPT SHOULD
BE RETAINED BY THE CUSTOMER AT ALL TIMES
The warranty is only made available by returning the product to your nearest
Bunnings Warehouse with a confirmed Bunnings register receipt.
PURCHASED FROM:________________________________________________
DATE PURCHASED: ________________________________________________
3 YEAR REPLACEMENT WARRANTY
Your Ozito tool is guaranteed for a period of 36 months from the original date of
purchase and is intended for DIY (Do it yourself) use only.
WARNING
The following actions will result in the warranty being void.
•Professional, Industrial or high frequency use.
• If the tool has been operated on a supply voltage other than that specified on
the tool.
•If the tool shows signs of damage or defects caused by or resulting from abuse,
accidents or alterations.
• If the tool is disassembled or tampered with in any way.
Note: Warranty excludes consumable parts such as brushes, batteries, sanding
pads, blades, discs, drill bits, collets, drive belts and other accessories.
YOUR WARRANTY FORM SHOULD BE RETAINED
BY YOU AT ALL TIMES.
SHOULD YOU HAVE ANY QUESTIONS PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY OR
REPAIR PLEASE TELEPHONE OUR CUSTOMER
SERVICE HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER
AND DATE OF PURCHASE AVAILABLE. AN OZITO CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS
YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.