PA PR4,6/SS49 User manual

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Dual Pallet Reel
Straightener
Models: PR4,6/SS49, PR4,6/SS89 & PR4,6/SSP29,49,69

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Table of Contents
1Introduction…………………………………………………………………………………………………………………………………………….3
1.1 General Safety program ........................................................................................................................... 3
1.2 Warning.................................................................................................................................................... 3
1.3 Warranty Program ................................................................................................................................... 4
1.4 Receiving and Inspection.......................................................................................................................... 4
2Installation and Assembly ..................................................................................................................... 5
2.1 Mechanical ............................................................................................................................................... 5
2.2 Electrical ................................................................................................................................................... 5
3Setup and Operation............................................................................................................................. 5
3.1 Stock Guiding............................................................................................................................................ 5
3.2 Pinch Roller Adjustment ........................................................................................................................... 6
3.3 Cradle Adjustment.................................................................................................................................... 6
3.4 Loading ..................................................................................................................................................... 6
3.5 Base Arm Adjustment............................................................................................................................... 7
3.6 Control Head Height Adjustment ............................................................................................................. 7
3.7 Counter-Weight Tension System .............................................................................................................. 7
4Maintenance ........................................................................................................................................ 7
4.1 Lubrication................................................................................................................................................ 8
5Troubleshooting ................................................................................................................................... 8
6Specifications ....................................................................................................................................... 9
6.1 Overall Model Specifications .................................................................................................................... 9
6.2 Parts List ................................................................................................................................................. 10
7VFD Status / Warning Messages.......................................................................................................... 21
Thank you for selecting our product for your coil handling needs. This
manual will provide you with all the information necessary to install,
operate, apply and maintain your machine. Safety is always a priority so
please follow all the caution and warning stickers labeled on our machines.

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1Introduction
1.1 General Safety program
Accident free operation will result from a well developed, management sponsored and enforced safety
program. Of vital importance to any successful program is the proper selection of guards and devices.
However, there is no safety device that will bring “automatic” safety to your operation.
Of equal importance to this proper selection of the guard and the device is the training of your personnel.
Each person must be trained as to the operation of the guard or safety device, highlighting why they have
been provided on the equipment. Rules for safe operating should be written and enforced at all times. A final
major concern of an effective safety program is regularly scheduled inspection and maintenance of all of the
equipment.
To ensure continued safety at all times, top management, line supervision, safety engineers and all employees
must assume their proper share of the responsibility in the program. Only as a group, one that knows your
own operation and its problems, can you carry out an effective safety program.
To assist you in the development of and continued use of safety programs, many safety minded groups have
made guidelines available to you. However, you must know when and how to apply these guidelines. The
manufacturer provides information to assist you in properly adjusting and maintaining your equipment. There
is no short cut to proper safety; therefore, it is recommended that you comply with their recommendations at
all times.
1.2 Warning
This equipment offers various means of operating or controlling machines. The operator must not be in or
near the point-of-operation of the machine, or the operating parts of any equipment installed on the machine,
or bodily injury could result. The EMPLOYER must post adequate warning signs onto the machine with proper
warnings for his machine and the specific application to which the machine and equipment are being applied.
Occupational Safety and Health Act (OSHA) Sections 1910.211, 1910.212, and 1910.217 contain installation
information on the distance between danger points and point-of-operation guards and devices. No specific
references have been made to which paragraph of OSHA 1910.211, 1910.212, 1910.217 or any other
applicable sections because the paragraphs may change with each edition of the publication of OSHA
provisions. All equipment manufactured by us is designed to meet the construction standards of OSHA in
effect at the time of sale, but the EMPLOYER installs the equipment so the EMPLOYER is responsible for
installation, use, application, training, and maintenance, as well as adequate signs on the machine onto which
Please read this manual thoroughly before
installing, operating, applying and maintaining
this machinery. Failure to do so may result in
serious injury to yourself and/or others.

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this equipment will be installed. Remember, OSHA says that the EMPLOYER must use operating methods
designed to control or eliminate hazards to operating personnel. It shall be the responsibility of the EMPLOYER
to establish and follow a program of periodic and regular inspections of his machine to insure that all their
parts, auxiliary equipment, and safeguards are in a safe operating condition and adjustment. Each machine
should be inspected and tested no less than weekly to determine the condition of the machine. Necessary
maintenance or repair of both shall be performed and completed before the machine is operated. The
EMPLOYER shall maintain records of these inspections and the maintenance work performed.
Our Company is not responsible to notify the user of this equipment of future changes in State or Federal
laws, or construction standards.
1.3 Warranty Program
We warrant our new parts against defects under normal use and service for a period of 12 months after date
of shipment. Our obligation under this warranty is limited to replacing or repairing (at our option) the
defective part without charge, F.O.B. our plant in Bloomfield, Connecticut. The defective part must be
forwarded to our plant, freight prepaid, for our inspection prior to replacement or repair. EXCEPT AS
EXPRESSLY PROVIDED HEREIN, THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING A WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
Furthermore, the seller does not warrant or represent that the equipment complies with the provisions of any
law, particularly including the Occupational Safety and Health Act of 1970, and regulations promulgated there
under. In no event shall we be liable for special, indirect incidental or consequential damages, however rising.
1.4 Receiving and Inspection
SPECIAL NOTE: P/A INDUSTREIS INC. ASSUMES NO RESPONSIBILTIY IN CONNECTION HEREWITH, NOR CAN IT
BE ASSUMED THAT ALL ACCEPTABLE SAFETY MEASURES ARE CONTAINED IN THIS PUBLICATION, OR THAT
OTHER ADDITIONAL MEASURES MAY NOT BE REQUIRED UNDER PARTICULAR OR EXCEPTIONAL
CIRCUMSTANCES OR CONDITIONS.
RECEIVING INSPECTION
Before removing the unit from its packaging, check for visual damage, especially if crate, skid,
or carton had been damaged in transit. Any damage caused by shipping should be immediately
reported to the carrier. If the unit appears in satisfactory condition, remove all the packaging.
Read these instructions. They are provided to answer questions regarding the Operation and
use of this equipment.

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2Installation and Assembly
2.1 Mechanical
Looking at the control panel side, the stock passes through the straightener from left to right. Align the
straightener so that its pass centerline is in line with the pass centerline of the die, reel, and stock being fed.
Warning:
The fixed base must be lagged to the floor to prevent accidental tipping of the unit.
2.2 Electrical
The electrical power requirement of your Pallet Reel is clearly marked on the Control Box and on the tag
attached to the end of the power cord. Models requiring 220V power are shipped without a plug to allow the
receiver to install whatever 220V plug configuration is standard for their facility. Please ensure the Pallet Reel
is connected to the correct power source and that all wire, cable, etc. are installed in accordance with all
prevailing codes, Pallet Reel units, whether 100V or 220V, should be wired from power source fused for 15
amps. Also on the schematic you will see “SPARE E-STOP”, this is for the customer to connect their e-stop connection in
conjunction with the palletizer.
3Setup and Operation
3.1 Stock Guiding
Stock Guiding is adjusted on the inlet side of the stock straightener. Use a strip of the material to be
straightened for this adjustment. Position the strip between the two inlet roller guides (Refer Item #56). This is
done by: loosening the two screws (Refer Item #57); centering the strip of material in the straightener making
certain the strip is perpendicular to the straightening rollers; and sliding the guide rollers inward until there is
approximately .010" clearance between the strip and the guide roller on both edges of the strip.
CONTROL/DEVICE
DESCRIPTION
Power On/Error Reset button
Turns controller on; resets the AC drive.
Run/Stop button
Allows the reel to unwind by instruction from the
loop control; ceases movement of the reel.
Run Forward/Run Reverse button
Changes the feed direction of the straightener
Emergency Stop button
Shuts controller off.
Pallet Reel Jog Pendant
Jogs the table in either direction via the For (Forward)
and Rev (Reverse) buttons.
Straightener Jog Pendant
Jogs the straightener in either direction (Forward or
Reverse). Also selects the top or bottom straightener.

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3.2 Pinch Roller Adjustment
Introduce the strip of material into the straightener until the leading edge of the strip is past the motorized
inlet rollers (pinch rollers). Clamp the pinch rollers onto the strip by turning the adjustment knob downward
until it is tight.
3.3 Straightening Adjustment
Refer to Item #9. The two (2) adjustment knobs, one at each end of the head, adjust the straightener head.
The inlet side of the head should be adjusted for more penetration into the strip than the outlet side of the
head. Operate the straightener with a sample strip of material. Turn the power switch "ON" and slowly raise
the dancer arm to pull the strip through the straightener. The strip should come out of the exit rollers with
slight downward, or perfectly flat, direction when the head is set correctly. According to the results, adjust to
meet these requirements:
If strip is not straightened enough, lower the knob slightly.
If strip has an upward bow, raise exit end of knob.
After cradle is set correctly, secure adjustment knobs by tightening down the lock nuts. At this time, the
bottom cradle stops should be set. Refer Item #18. This is done by backing both setscrews counter-clockwise
until they bottom against underside of head, and then securing the locknuts. Refer Item #19. This bottom stop
adjustment allows the raising of head, for material starting, and positive re-positioning.
NOTE:
The pointer should read the same as the material thickness, in theory, at the exit end.
Adjustment will vary in relation with material thickness and cold work.
Straightening test should not be performed more than two or three times on the same test strip for
reactions will vary.
The beginning of the strip may be introduced into the straightener, when optimum conditions are met.
The dance arm should be raised manually to feed out enough material to thread into press or die.
3.4 Loading
Load the pallet of coiled materials, being careful not to strike the Control Head Assembly. The top portion of
the Control Head can be swiveled to the left or right to position it away from the loading side.
Center these coils on the turntable with eyesight accuracy. The Pallet Reel can tolerate a small amount of off-
center loading, however too great a miss-alignment will create an oscillating rotation of the coils which will
cause uneven feeding and uneven loading on the Pallet Reel frame and tabletop.
Be aware of the difference between centering the coil and centering the pallet. Coils are not always centered
on the pallets. When loading the Pallet Reel, it is best to look at the coils first and then the pallet for centering
purposes.
The load should be checked on all sides for centering and to ensure no strap ping or wrapping materials are
hanging down off the turntable.

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3.5 Base Arm Adjustment
As described under Installation Procedures, The Control Head Base Arm slides in and out of the leg; closer or
farther away from the table top, for the purpose of clearing overhanging pallet corners.
This adjustment is made by loosening the two 3/8" nuts at the Base Arm, positioning the arm as needed, and
retightening the two nuts. Ensure that the Control Head Mast is sufficiently away from the turntable to allow
pallet corners to rotate past with generous free clearance.
3.6 Control Head Height Adjustment
The height of the Control Head is manually adjusted to accommodate the decreasing height of the coil stack as
coils are fed into the forming equipment.
Loosen the black knob on the Control Head Mast and slide the Control Head and Support Ring up or down as
needed. When in position, tighten the black knob to secure the height position.
The Control Head should be adjusted so that the bottom of the Guide Drum is parallel or somewhat higher
than the bottom edge of the top coil. This setting will allow the strip to separate from the coil cleanly without
hitting the wood spacers under the coil.
As the coils are expended, the Control Head should be manually lowered with the start of each new coil. For
narrower width strips, the Control Head may need to be lowered only for every second or third coil.
Experience will be your best guide.
3.7 Counter-Weight Tension System
Begin operation with two weights on each cable. Pull cable upwards through top of Weight Channel. Weights
are easily added or removed by positioning the Cable Toggle to slip weights on or off.
Extra weights are stored on the Base Arm.
The weight on the cables should be sufficient to draw the Guide Drum back to the off position when material
demand stops. Weight/tension should not be so great as to cause undue stress on the stock or erratic motion
of the Guide Drum.
There is no formula or specific rule regarding how much tension weight is needed. The goal is to balance the
weight of the strip loop with the back tension created by the weights. Variables of strip width, thickness, loop
weight, feed length and press speed in a wide range of combinations preclude a specific guiding rule.
Proper weight/tension balance is a matter of beginning with two weights on each cable, running the forming
equipment, observing results at guide drum, and then adjusting weights.
4Maintenance
Proper care and maintenance of the Pallet Reel will ensure efficient operation and will extend service life of
the machine. We recommend that upon receipt of your Pallet Reel, arrangements be made to have your Pallet
Reel added to the plant maintenance schedule to ensure regular and consistent maintenance attention.
Refer to the components product information sheets included with this owner’s manual. Periodically wipe
clean the surface areas of the Pallet Reel including the tabletop, Control Box and Guide Drum. Frequency of
cleaning will be dictated by shop conditions of dirt, dust, oil, etc.
Electric motor –Brushes should be replaced when worn down ½ of original length.

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4.1 Lubrication
Horizontal Drum Rod - At 30-day intervals apply a thin coat of light machine oil.
· Reduction Gear- should never have to be lubricated.
Linear Rod- At thirty-day intervals wipe polished rod and spray with DTE Light Oil or other light machine oil.
Straightener- if running all the time, one pump of grease every week should be sufficient.
5Troubleshooting
Please call our service department at 860-243-8306 for any questions you may have.
This dual pallet reel is equipped with tight loop and end of strip. When the unit receives either input you will
have to press the reset button to clear the fault.
Tight Loop- To clear the tight loop hit the reset and also push the rod back towards the control.
No Tight Loop

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6Specifications
6.1 Overall Model Specifications
Model
Max Pallet
Weight
Lbs.(Kg)
Max Stock
Width
In.(mm)
Stock
Thickness Range
In.(mm)
Max Table Stacking
Height in.(mm)
Table Speed
Range
(RPM)
Table Dia.
In.(mm)
AC Drive
Motor
(HP)
AC Power Input
V/Ph/Hz
PR4/SS49
4000(1800)
4(100)
.015-.065(0.4-1.6)
36(915)
3-24
42(1070)
3/4(0.56)
220/1/60
PR4/SS89
4000(1800)
6(150)
.018-.065(0.5-1.6)
36(915)
3-24
42(1070)
3/4(0.56)
220/1/60
PR4/SSP29
4000(1800)
2(50)
.005-.040(0.1-1.0)
36(915)
3-24
42(1070)
3/4(0.56)
220/1/60
PR4/SSP49
4000(1800)
4(100)
.005-.040(0.1-1.0)
36(915)
3-24
42(1070)
3/4(0.56)
220/1/60
PR4/SSP69
4000(1800)
6(150)
.005-.030(0.1-1.8)
36(915)
3-24
42(1070)
3/4(0.56)
220/1/60
PR6/SS49
6000(2700)
4(100)
.015-.065(0.4-1.6)
36(915)
3-16
52(1325)
1.5(1.12)
220/1/60
PR6/SS89
6000(2700)
8(200)
.018-.065(0.5-1.6)
36(915)
3-16
52(1325)
1.5(1.12)
220/1/60
PR6/SSP29
6000(2700)
2(50)
.005-.040(0.1-1.0)
36(915)
3-16
52(1325)
1.5(1.12)
220/1/60
PR6/SSP49
6000(2700)
4(100)
.005-.040(0.1-1.0)
36(915)
3-16
52(1325)
1.5(1.12)
220/1/60
PR6/SSP69
6000(2700)
6(150)
.003-.030(0.1-0.6)
36(915)
3-16
52(1325)
1.5(1.12)
220/1/60

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6.2 Main Assembly Parts List
Item#
Part#
Description
Qty
1
AA (63032-05)
FRAME ASSEMBLY WELDMENT, PR4, DUAL
1
2
AB (17934-10-03)
TABLE, 42 IN DIA, 60 IN PLATE, PR-4
2
3
AC (12125-177)
GEARMOTOR, RA 170 RPM 3/8 HP 230/460 VAC
2
4
AD (21504)
SPACER GEARMTR, SSP DIR DRIVE, PR-4 DUAL
2
5
AE (12028-165)
FLEX SHAFT COUPLING ASSY 5/8" X 17 MM ID
2
6
AF (21503)
SSP-X9 GUARD MODIFIED, DIRECT DRIVE
2
7
AG (20773-02)
SSP-49 DRIVEN MNTG PLATE, PR-4 DUAL
2
8
AH (17426-279)
STRUCT FRMNG COMP, SLD BLK, 80 MMX160
2
9
AI (20807-03)
ELECT CONTROL, DUAL PR-4,460 VAC,SSP49
1
10
AJ (17426-278)
STRUCTURAL FRAMING PROFILE 80X80X1050
2
11
AK (21502)
PAPER REWIND MOTOR ADPTR PLT, PR-4 DUAL
2
12
AL (17426-53)
GUSSET BRACKET 80X80
8
13
AM (12125-176)
GEARMOTOR, RA 50 RPM 1/12 HP, 90/130 VDC
2
14
AN (15239-18)
SPACER, DISC, 5" OD X 2.00" ID X 3/4" W
4
15
AO (12133-61)
BEARING 2 BOLT FLNG, 1.00 BORE, CLMP RNG
2
16
AP (16035-10)
DISC, LEXAN, 18in DIA X 2.5" ID
4
17
AQ (16254-04)
SHAFT, MOTOR EXTENSION, SLIP CLUTCH DRVE
2
18
AR (15184-06)
SPACER, SLIP
2
19
AS (14977)
KNOB, 2.38 DIA x 3/8-16 THD x 1.0 LONG
2
20
AT (15179)
FRICTION DISC
2
21
AU (12442-14)
SPRING, 1.50 OD x 2.5 FREE LENGTH
2
22
AV (15184)
CLUTCH RING, OUTER
2
23
AW (14465-08-03)
KEEPER DISC HUB FOR 2.0 DIA SHAFT, MODIF
2
24
AX (16377)
BUSHING, MOTOR EXTENSION
2
25
AY (21501)
PAPER REWIND ASSY MNTG BRCKET, PR-4 DUAL
2
26
AZ (12087-111)
ENCLOSURE, HOFFMAN, 24"x30"x8"
1
27
BA (14964-71)
CONTROLLER, MOTOR, DC, KBPC-240D
1
28
BB (12102-19)
TRANSFORMER, 1000 VA, 60 Hz,
1
29
BC (60314-02)
TUBING 30mm DIA x 787 LONG
2
30
BD (12441-43)
CLAMP, FLANGE, 30mm
2
31
BE (12441-48)
CLAMP, CROSS, 30 x 30
6
32
BF (17926)
CLAMP, OUTRIGGER, THRU HOLE
2
33
BG (17931-01)
WHEEL ASSEMBLY, IDLER, 5.416 DIA
10
34
BH (12125-111)
MOTOR, 230/460 VAC, 3/4 HP, 1725 RPM 56C
2
35
BI (17930-01)
WHEEL, DRIVE, 6in DIA x 2in
2
36
BJ (12445-143)
REDUCER, WORMGEAR, 15:1 RATIO, A262
2
37
BK (12028-55)
TRANTORQUE, 1.50 OD x .625 ID
2

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Item#
Part#
Description
Qty
1
AA (17923-06)
ARM WELDMENT, PR4 DUAL
2
2
AB (17925-02)
CLAMP, OUTRIGGER, THREADED, M10
4
3
AC (17955-01)
COLLAR, C'WEIGHT, 12id x 40od x25mm
6
4
AD (12416-63)
KNOB, 2.38 DIA, W/ 3/8-16 FEMALE THD
2
5
AE (17948-03)
WELDMENT MAST, PR, 16 IN
2
6
AF (17935-11)
DRUM, ROLLER GUIDE ASSY, 5.5in, URET
2
7
AG (17942-01)
AXLE, DRUM ROLLER, 6 in DRUM
2
8
AH (17943-02)
ROLLER, EDGE GUIDE, WITH FLANGE
2
9
AI (17941-01)
SUPPORT BAR, AXLE, 6in DRUM ROLLER
2
10
AJ (17946-03)
PULLEY, CABLE GUIDE, METRIC, 1.5 DIA
2
11
AK (17951-07)
BACKING PLATE, TENSION LC ARM, PR4
2
12
AL (12087-07)
ENCLOSURE, HOFFMAN, A-604SC, 6 x 4 x 3
2
13
AM (12441-21)
SET COLLAR, .50 BORE x .437 WIDE
4
14
AN (17961-01)
LINEAR SHAFT, 1/2 OD x 20in
2
15
AO (1793285)
BEARING BLOCK, LINEAR GUIDE
2
16
AP (17963-04)
COVER, TENSION/LOOP CONTROL ARM
2
17
AQ (14946-21)
POTENTIOMETER, 10-TURN, 10K
2
18
AR (12028-77)
COUPLING, .25 BORE, ADJ SLIP
2
19
AS (14963-60)
SHEAVE, 1.0 DIA x 1/8 ROPE DIA
2
20
AT (12031-23)
LIMIT SWITCH, MICRO, 10A @ 240 VAC
2
21
AU (17950-05)
MOUNTING BLOCK, UPPER, METRIC, AC
2

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7Stock Straightener Parts List
ITEM
CODE
DESCRIPTION
QTY
ITEM
CODE
DESCRIPTION
QTY
1
05.250
Pinch roll adjustable
handle
1
36
05.227
05.238
Lower pinch roll model SS49
Lower pinch roll model SS69
1
1
2
05.242
Washer
1
38
90.104
Grease fitting
22
3
54.005
Spring washer 16ø x 8.2 x
O.6 mm
6
39
05.258
Pinch roll pinion
1
4
05.216
05.218
Slide plate model SS49
Slide plate model SS69
1
1
40
90.102
Grease fitting
2
5
05.214
Slide
2
41
61.631
Belt 40 x 13 x 1000 mm
1
6
55.220
6 x 15 mm screw
4
42
05.314
V - groove pulley 1.100ø mm
1
7
54.203
6 mm washer
4
43
51.021
Bushing I7 X 22 X 16. 4 mm
1
8
05.004
Top cradle
2
44
51.020
Needle bearing
1
9
56.104
Setting knob
3
45
54.752
Stop block
1
10
55.906
10 mm Hex Nut
5
A6
05.246
Washer
1
11
05.216
10 mm washer
10
47
05.001
Bearing
1
12
05.026
Straightening adjustable
handle
2
48
54.400
Thrust washer
1
13
05 262
Pulley cover
1
49
05.244
Spacer
I
14
54.707
Snap ring
12
50
05.229
05.240
Driving shaft model SS49
Driving shaft model SS69
1
1
15
05.252
Keyed pinion
5
51
54.711
Snap ring 17ø mm
1
16
52.600
Washer ø 14 x 3 x 22 mm
22
52
05.256
Pinion on pinch shaft
1
17
05.206
05.208
Bridge model SS49
Bridge model SS69
1
1
53
55.942
3 mm nut
1
18
54.802
Washer 10 mm
2
54
55.943
3 mm washer
1
19
54.803
Washer 10 mm
2
55
05.318
Spacer
1
20
05.014
05.016
Top cradle plate model
SS49
Top cradle plate model
SS69
1
1
56
50.035
Bearing
1
21
51.018
Bearing 12-12
22
57
55.229
8 x 20 cap screw
1
22
05.020
05.023
Upper roll model SS49
Upper roll model SS69
1
1
58
54.215
8 mm washer
1
23
51.900
Sealing ring
22
59
51.058
Bushing
1
24
56.101
Knob
2
60
05. 064
05.066
Roll guiding rail model SS49
Roll guiding rail model SS69
1
1
25
54.713
Snap ring ø 10 mm
4
61
05.060
Nut
1
26
54.216
100 mm washer
4
62
55.315
5 x 35 mm cap screw
1
27
52.605
Bushing 20 ø X 10 X 1.5
mm
8
63
55.070
05.068
Roll shaft model SS49
Roll shaft model SS69
1
1
28
05.254
Pinion
4
64
05.074
05.072
Strip guide roller model SS49
Strip guide roller model SS69
1
29
51.019
10-12 mm needle bearing
4
65
52.731
Bushing
1
30
05.264
Shaft
4
66
55.208
4 x 25 mm cap screw
1
31
05.326
Pinion side flange
1
67
05.202
Right hand sheet
1
32
05.210
05.212
Spacer model SS49
Spacer model SS69
1
1
68
05.204
Left hand sheet
1
33
05.328
Adjustment side flange
1
69
55.206
4 x 10 mm cap screw
1
34
05.034
Spring
6
70
54.201
4 mm washer
1
35
05.224
05.235
Upper pinch roll
model SS49
Upper pinch roll
model SS69
1
1