Pace TP-65 Instruction Manual

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OPERATION & MAINTENANCE INSTRUCTIONS
TP-65
TP-65 THERMOPIK HANDPIECE
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© 2000 PACE Incorporated, Laurel MD. All rights reserved. Printed in the U.S.A.
PACE Incorporated retains the right to make changes to specifications
contained herein at any time, without notice.
Contact your local authorized PACE Distributor or PACE Incorporated to obtain
the latest specifications.
Thefollowingareregisteredtrademarksand/orservicemarksofPACE
Incorporated, Laurel Maryland U.S.A. and may only be used to identify genuine
PACE products or services:
Arm-Evac, Mini-Wave, PACE, SensaTemp, Snap-Vac, Sodrtek, Sodr-X-
Tractor, ThermoFlo, ThermoJet, ThermoTweez, ToolNet, VisiFilter
Since1958,PACEIncorporatedhasprovidedadvanced
technology training in all aspects of hand soldering, rework and
repair.
For any questions regarding the following instructions, contact your local
authorized PACE dealer or contact PACE directly at:
TollFree:1-888-535-7223, Fax:[phone]
PACEIncorporated
9893BrewersCourt
LaurelMD20723-1990
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INTRODUCTION
TheTP-65ThermoPikhandpieceprovidessafe,one-handedremovalofawide
variety of FlatPacks (FPs) and Plastic Quad Flat Packs (PQFPs) in a matter of
seconds. The ThermoPik is a member of the PACE SensaTemp family of
advancedSMT/Thru-Holehandpieces.
TheTP-65 usesa conductiveheat transferprocess whichis veryefficient and
which typically allows component removal at temperatures in the 316 - 343°C
(600 - 650°F) range. PACE recommends the use of a 316°C (600°F) tip
temperature setting for initial use in most applications. You should determine
the lowest possible removal temperature to work with on your board and
component types. A low temperature extends tip life.
NOTE
Alwaysusethishandpieceina wellventilatedareatoavoidtheinhalation
of fumes created by the heating of solder flux.
Remember that the ThermoPik is a component removal tool and is not
intended for installation of components. Other SensaTemp handpieces
are designed for component installation.
TP-65
THERMOPIK HANDPIECE
PACE P/N 7024-0001
OPERATION & MAINTENANCE
INSTRUCTIONS
MANUAL NUMBER 5050-0335
REV. C
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HANDPIECE SETUP
Use the following procedures to set up your handpiece.
Power Receptacle Connection
Connectthehandpiecepower
cable plug to one of the power
receptacles on your PACE power
source. PACE recommends that
air handpieces utilize the power
receptacles closest to the AUTO
SNAP-VAC(orSNAP-VAC)and
Controllable PRESSURE Ports
to minimize cord tangles. Refer
to the Operation & Maintenance
Manualincluded withyourpower
sourcefor details.
Air Hose Connection
There are two methods of attaching the air hose from the PACE power source
to the TP-65. Select the method which best suits your needs. The Quick
ConnectMethodisbestsuitedforSensaTemphandpiececonfigurationswhere
multiple air handpieces may be in use. The Traditional Method is best suited
forsingleairhandpiececonfigurations.
CAUTION
Regardless of connection method, ensure that only one air hose is
connected to the power source AUTO SNAP-VAC (or SNAP-VAC) or
Controllable PRESSURE Port at one time. Attachment to both ports
simultaneously will cause a deterioration of performance.
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QUICK CONNECT METHOD
To set up your TP-65 for the quick connect operation, perform the following steps.
1. Attach a 2.5cm length (1 inch) of clear pvc air hose (P/N 1325-0003-
07) to the metal tube in the back of the handpiece.
2. To the other end of the 2.5cm length (1 inch) clear pvc air hose attach
afemalequickconnecthosemountfitting(P/N1259-0086).
3. Prepare a quick connect air hose by inserting a male quick connect
hose mount fitting (P/N 1259-0087) into each end of a 137cm (54 inch)
length of air hose. (You may already have this piece if you have other
quickdisconnecthandpiecesconfigured.)
4. Preparea VisiFilter in the following manner:
a) Connect a 2.5cm (1 inch) length of air hose to each side of the
VisiFilter.
b) To the free end of the 2.5cm (1 inch) air
hose connected to the FLOW IN side of
the VisiFilter, insert a female quick
connect hose mount fitting (P/N 1259-
0086).
b) To the free end of the 2.5cm (1 inch) air
hose connected to the FLOW OUT side
of the VisiFilter, insert a male quick
connect hose mount fitting (P/N 1259-
0087).
c) Insert the end of the male quick connect
hose mount fitting (on VisiFilter FLOW
OUTside) intothe powersourceAUTO
SNAP-VAC (orSNAP-VAC)Port.
5. Connect the male fitting of the 137cm (54 inch) length of air hose to
the female quick connect hose mount fitting on 2.5cm (1 inch) air hose
(connectedtoVisiFilter)fordesoldering,orintotheControllable
PRESSURE Portfor hot air jetoperation.
NOTE
Whenremovinganyairhose,turnandpull. Donotattempttopullhosedirectly
off. Damage to or breakage of fitting or VisiFilter may occur. Use your TP-
65 ThermoPik with a clean VisiFilter element . Otherwise a deterioration in
performance or damage to the unit may occur.
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TRADITIONAL METHOD
1. Connect the 137cm (54 inch) length of air hose to the metal tube in
the back of the handpiece.
2. Insert a male quick connect hose mount fitting (P/N 1259-0087) to
the free end of the 137cm (54 inch) length of air hose.
3. Secure the air hose to the handpiece power cable with cable clips
(P/N1321-0085-01).
4. Prepare a VisiFilter in the same manner as in steps 4 & 5 of the
"Quick Connect Method".
TIP SELECTION
Selection of the proper tip is essential for effective operation. Attempts to use
an improperly sized tip will result in unsatisfactory handpiece operation and
may result in lifted lands or board damage.
Table I details a partial listing of available tips. Contact your local authorized
PACE dealer for the latest Tips &Accessories Catalogue which details all
availabletips.
TIP INSTALLATION
1. Carefullyremoveanyinstalled vacuumcupfromtheTP-65usingthe
tip tool and set aside.
2. Select the proper tip for your application. Refer to Table I.
3. Insert the tip shaft fully into the heater bore.
4. Using the tip tool, tighten the heater assembly set screw for a snug
fit. Do not over tighten.
5. Install the vacuum cup set aside in step #1 onto the vacuum pickup
rod. Utilize the tip tool to install the vacuum cup if the tip is hot.
NOTE
TheTP-65tipsmustbekeptproperlytinnedandfreeofoxidationtoensure
that optimum heat transfer will take place. Refer to the "Tip Preparation"
portion of this manual.
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7
TIP
TIPTIP
TIP DESCRIPTION
DESCRIPTIONDESCRIPTION
DESCRIPTION TIP SIZE
TIP SIZETIP SIZE
TIP SIZE
A X B
A X BA X B
A X B PART
PARTPART
PART
NUMBER
NUMBERNUMBER
NUMBER
FlatPack Tip 15.5 x 21.6mm 1121-0322-001
(0.61 x 0.85")
FlatPack Tip 16.8 x 22.9mm) 1121-0322-002
(0.66 x 0.90")
PQFP-68 Tip
(bumper pack) 15.7 x 15.7mm 1121-0323
(0.62 x 0.62")
PQFP-64/80 Tip
(non-bumper pack) 15.7 x 15.7mm 1121-0484
(0.62 x 0.62")
PQFP-84 Tip 18.3 x 18.3mm 1121-0324
(0.72 x 0.72")
APPLICATION PQFP-100 Tip 20.8 x 20.8mm 1121-0325
(0.82 x 0.82")
PQFP-132 Tip 25.9 x 25.9mm 1121-0326
(1.02 x 1.02")
PQFP-144 29.2 x 29.2mm 1121-0456
(1.15 x 1.15")
PQFP-208 30.0 x 30.0mm 1121-0544
(1.18 x 1.18")
PQFP-160 Tip
PQFP-208 Tip 31.0 x 31.0mm 1121-0351
(1.22 x 1.22")
PQFP-196 Tip 36.3 x 36.3mm 1121-0483
(1.43 x 1.43")
NOTE:
All dimensions are nominal, inside diameters. Consult
your authorized PACE Distributor for sizes not listed
Table I. ThermoPik Tip Selection Guide
AB
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TIP AND PICK ALIGNMENT
For the TP-65 to operate at its maximum efficiency (maximum heater to tip
heat transfer), the tip must be fully inserted into the heater bore and properly
secured. Due to large physical size and tip mass, the TP-65 has Tip Offset
Constants that range from 34°C (62°F) to 112°C
(201°F).
The vacuum pick assembly within the TP-65
handpiece comes factory adjusted for most
QFP components. A vacuum pick setting where
the vacuum cup makes contact with the
component body as the tip makes contact with
thecomponent leads is therecommended
starting point. A good vacuum must be
maintainedtoquickly remove the component.
Usethefollowingprocedureandaccompanying
illustrations if adjustment is necessary.
NOTE
Thefactorysettingofthe collars onthevacuumpickis74mm(2.9inches)
fromtheendofthepickrodtothefrontedgeofthefirst collar. Thissetting
is correct for removal of most components.
1. Using the tip tool, remove the vacuum cup and set aside.
2. Removethehandpiecerearsealandcompressionspringand set
aside.
3. Slide out the vacuum tube assembly and locate the two Collars.
4. Adjust the Collars in the following manner:
a) Loosen the set screw in the Collar closest to point "A" to adjust
for increased component height or the Collar closest to point "B"
for decreased component height. Adjust the Pick position for
your component. Tighten set screw to secure in position.
b) Loosen the set screw of the second Collar and adjust collar so
that the Washer is snug between the two collars yet free to
rotate. Tighten set screw to secure in position.
5. Reassemblethevacuumpickinreverseorder.
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A
B
74mm
(2.9")
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10
TIP PREPARATION
TheTP-65tipsmustbekeptproperlytinned and free of oxidation to ensure
that optimum heat transfer will take place at all times. Tips must be kept
properlytinned andfreeof oxidation toensurethat optimumheattransfer will
take place.
Tinthetipusingthefollowingprocedure.
1. Clean all bottom edges of the installed
tip using the PACE fiber cleaning tool.
2. Shock the bottom edges of the installed
tip using a moist PACE sponge tool.
3. Applya continuous beadofsolderalong
the bottom edges of the installed tip.
TIP TEMPERATURE
PACErecommends the useofa 316°C (600°F)tiptemperaturesetting for
initial use in most applications. Alow temperature extends tip life. You
shoulddeterminethelowestremovaltemperaturetoworkwithonyourboard
andcomponenttypes.
Referto theTip&Temperature SelectionSystem Chart(P/N5050-0251
booklet)for yourparticularhandpiece/tip combination. ForallDial/Display
systems, the booklet will indicate the correct Dial/Display setting for the True
Tip Temperature desired. On systems incorporating a Digital Readout, set the
desiredoperatingtemperatureandTipOffsetConstantfortheTP-65
handpiece/tipcombination.
PCB/COMPONENT PREPARATION
Proper preparation is the key to successful component removal. Use the
followingproceduretoobtainoptimumresults.
PCB Preparation
1. CleanthecomponentleadsandPCBlandareasusinganapproved
solventorcleaner.
2. Ensure that the PCB is free of moisture.
3. Preheat the PCB as necessary. PCBs consisting of heat sinking
materials (e.g., ceramic, polyamide, etc.) or those with an
exceptionallyheavygroundorpower planesmay requirethe useofa
preheater such as the PACE Heat Wave.
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11
Component Preparation
1. Removeanyprotectivecoatingsandcleanthecomponentleads
andlandareasusinganapprovedsolventorcleaner.
2. Ensure that the PCB is free of moisture.
3. Preheat the PCB as necessary. PCBs consisting of heat sinking
materials (e.g., ceramic, polyamide, etc.) or those with an
exceptionallyheavygroundor powerplanesmayrequiretheuseof
a preheating system such as the PACE Heat Wave.
4. In order to maximize heat transfer from the handpiece tip to PQFP
componentlead/landconnections,PACErecommendsadding
bridgefill ..............
solder wrap ..........
or
flux ......................
to maximize heat transfer across
all connections.
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12
COMPONENT REMOVAL
Usethe followingprocedureto removethe component. Ensurethatthe
componentandboardhavebeenproperlyprepared(see"Board/Component
Preparation")beforeremovingcomponent. Thetechniqueshownisthe
BridgefillMethod.
PROCEDURE
1. Ensure that all Board/
ComponentPreparationhas
beenperformed.
2. Start with a tip temperature of
315°C(600°F)andadjustas
necessary.
3. EnterTipOffsetConstantforthe
selected tip.
4. InstallQFPRemovalTipinto
ThermoPikusingTipTool.
5. Installvacuumcupontovacuum
pick tube using Tip Tool.
6. Removeoldsolderfromtipwith
sponge. Tin inside and bottom
edges of tip with solder.
7. Lowertipovercomponent
contacting ALL leads with tip
(see&).
8. ConfirmsoldermeltofALL
joints,applyvacuumandlift
componentfromPCB(see
&).



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9. Releasecomponent onto a heat resistant surface.
10. Re-tin tip with solder and return ThermoPik to its Tip & Tool Stand.
11. Preparelandsforcomponentreplacement.
UsetheSX-80Sodr-X-Tractorhandpiecetoremovetheoldsolderfromthe
PCB and to prepare the lands for accepting a new part. Refer to one of the
SX-80Sodr-X-Tractormanualsforsuggestedsolderremovaltechniques.
SPECIAL APPLICATIONS
If you require assistance in the use of this handpiece or require assistance
with a special application, contact PACE Product Management at:
Telephone: [phone]
Fax: [phone]
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CORRECTIVE MAINTENANCE
Your TP-65 requires no special maintenance other than being kept clean. The
heater bore and the heater assembly set screw which secures the tip must be
kept free of oxidation and debris in order to maintain the proper tip to ground
resistance. Periodically inspect the power cable, connector and handpiece
itself for evidence of physical damage. Do not use a handpiece with a
damagedpower cable. Refer to TableIIand the illustrationfollowingfor
informationon troubleshooting most handpiece problems. Table III lists the
commonhandpieceparts.
Use Table II and the Connector Plug illustration to determine the condition of
your TP-65 ThermoPik handpiece. Disconnect the handpiece from the PACE
power source. Use a voltmeter to check the resistance across the handpiece
Connector Plug pins as outlined in the “Checkout Procedure” column.
NOTE
The handpiece Heater Assembly must be at room temperature (22° C or
72°F) before performing "Heater Assembly Checkout Procedures".
Table II. Heater Assembly Checkout Procedures
SYMPTOM CHECKOUT
PROCEDURE CAUSE SOLUTION
No heat Check resistance - Pin 2 to
Pin 5. Resistance should
be 10 ohms.
If not - -
Open
Heater Replace Heater
Assembly
Check resistance - Pin 3 to
Pin 6.
If circuit reads open - -
Open
Sensor Replace Heater
Assembly
Handpiece
overheating Check resistance - Pin 3 to Pin 6. Resistance should
be 110 ohms. If circuit
reads less than 105 ohms - -
Shorted
Sensor Replace Heater
Assembly
Fuse blows
when unit is
turned on
Check resistance - Pin 2 to
Pin 5. Resistance should
be 10 ohms.
If not - -
Shorted
Heater Replace Heater
Assembly
No Ground
on Tip Check resistance - Pin 4 to a NEW Tip. Resistance
should be less than 2 ohms.
If not - -
Oxidation
buildup in
Heater Bore
Clean Heater
Bore using
appropriate
wire brush
Defective
Heater Replace Heater
Assembly
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Table III. TP-65 Replacement Parts
REPLACEMENT PARTS
Connector Plug Pin Locator
DESCRIPTION PART NUMBER
Replacement Handle 6993-0140
Heater Assembly 6010-0081-P1
Cord/Switch Assembly 4010-0098-P1
Rear Seal Assembly 4010-0101-P1
Tip (and Vacuum Cup) Tool 1100-0239
Heater Set Screw 1348-0547-P10
Vacuum Cups - - - - - - - -
4.4 mm (0.175") O.D. 1121-0382-P5
7.6mm (0.300") O.D. 1121-0383-P5
12.7mm(0.500") O.D. 1121-0384-P5
Kit (with 3 cups, 1 each size) 6993-0153-P1
SX Tip & Tool Stand 6019-0044-P1
Tip Redi-Rak 6021-0007-P1
Tip Maintenance Station 6993-0138
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PACEUSA
9893BrewersCourt
Laurel,MD 20723
U.S.A.
Tel:[phone]
1-888-535-PACE (7223)
Fax:[phone]
PACEEUROPE
SherbourneHouse,
SherbourneDrive
Tilbrook, Milton Keynes
MK78HX
UnitedKingdm
Tel:[phone]
Fax:[phone]
www.paceworldwide.com
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Artisan Technology Group is your source for quality
new and certied-used/pre-owned equipment
• FAST SHIPPING AND
DELIVERY
• TENS OF THOUSANDS OF
IN-STOCK ITEMS
• EQUIPMENT DEMOS
• HUNDREDS OF
MANUFACTURERS
SUPPORTED
• LEASING/MONTHLY
RENTALS
• ITAR CERTIFIED
SECURE ASSET SOLUTIONS
SERVICE CENTER REPAIRS
Experienced engineers and technicians on staff
at our full-service, in-house repair center
WE BUY USED EQUIPMENT
Sell your excess, underutilized, and idle used equipment
We also offer credit for buy-backs and trade-ins
www.artisantg.com/WeBuyEquipment
REMOTE INSPECTION
Remotely inspect equipment before purchasing with
our interactive website at www.instraview.com
LOOKING FOR MORE INFORMATION?
Visit us on the web at www.artisantg.com for more
information on price quotations, drivers, technical
specications, manuals, and documentation
Contact us: (888) 88-SOURCE | [e-mail] | www.artisantg.com
SM
View
Instra