TREND DG/PRO User manual

Please read these instructions before use.
Patent App No. GB1718517.4
DG/PRO
JIG

The following symbols are used throughout this
manual:
Denotes risk of personal injury, loss of
life or damage to the tool in case of non-
observance of the instructions in this
manual.
Refer to the instruction manual of
your power tool.
This unit must not be put into service until it has
been established that the power tool to be
connected to this unit is in compliance with
2006/42/EC (identified by the CE marking on the
power tool).
INTENDED USE
This jig is intended to be used with a plunge
router fitted with suitable cutter and guide bush
and the relevant accessory insert plate to rout
draining grooves in natural wood or solid surface
worktops. The router carriage and ski assembly
will allow a worktop to be taper recessed, or
with careful marking out parallel tapered drainer
grooves could be cut.
DG/PRO
TECHNICAL DATA
Jig thickness 12mm
Cutter size Various
Slot length (approx.) 447mm
Slot depth at sink (approx.) 4mm to 4.5mm
Gradient 0.5°
Router carriage ski 447mm x 415mm
working area
Guide bush size 30mm*
(*Except DGP/IP/LF)
Dear Customer
Thank you for purchasing this Trend product,
we hope you enjoy many years of creative and
productive use.
Please remember to return your guarantee card
within 28 days of purchase.
%If you require further safety advice,
technical information or spare parts,
please call Trend Technical
Support or visit www.trend-uk.com
-1-
CONTENTS
TECHNICAL DATA____________________ 1
SAFETY ___________________________ 2-3
ITEMS ENCLOSED____________________ 4
DESCRIPTION OF PARTS______________ 5
ACCESSORIES _____________________ 6-7
ASSEMBLY
– Setting up the Router ________________ 8
OPERATION
– Router Carriage & Ski Assembly Use ___ 9
– Positioning Jig on Worktop ____________ 9
PARALLEL GROOVE ROUTING
– Parallel Drainer Groove Routing with
Router Carriage & Ski Assembly _______ 10
– Setting the Depth of Cut _____________ 10
– Routing the Parallel Drainer Groove ____ 11
TAPERED RECESS ROUTING
– Tapered Recess Routing with Router
Carriage & Ski Assembly_____________ 12
– Setting the Depth of Cut _____________ 12
– Routing the Tapered Recess__________ 13
ACCESSORY INNER PLATE TEMPLATE
ROUTING
– Fitting Inner Plate Templates__________ 14
– Positioning Jig on Worktop ___________ 14
– Setting the Depth of Cut _____________ 15
– Routing the Groove _________________ 16
– Finishing the Draining Groove _________ 16
MAINTENANCE _____________________ 17
ENVIRONMENTAL PROTECTION ______ 17
GUARANTEE _______________________ 17
SPARE PARTS______________________ 17
– Spare Parts List ____________________ 18
– Spare Parts Diagram ________________ 19
TROUBLE SHOOTING _______________ 20

DG/PRO
-2- -3-
SAFETY
WARNING:
Observe the safety regulations in the
instruction manual of the power tool
to be used. Please read the following
instructions carefully. Failure to do so
could lead to serious injury. When using
electric tools, basic safety precautions,
including the following should always be
followed to reduce the risk of fire, electric
shock and personal injury. Also observe
any applicable additional safety rules.
Read the following safety instructions
before attempting to operate this product.
PLEASE KEEP THESE
INSTRUCTIONS IN A SAFE PLACE.
The attention of UK users is drawn to The
Provision and Use of Work Equipment
Regulations 1998, and any subsequent
amendments.
Users should also read the HSE/HSC
Safe Use of Woodworking Machinery
Approved Code of Practice and Guidance
Document and any amendments.
Users must be competent with
woodworking equipment before using our
products.
IMPORTANT NOTE:
Residual Risk. Although the safety
instructions and operating manuals for
our tools contain extensive instructions
on safe working with power tools, every
power tool involves a certain residual risk
which cannot be completely excluded
by safety mechanisms. Power tools
must therefore always be operated with
caution!
General
1. Disconnect power tool and attachment
from power supply when not in
use, before servicing, when making
adjustments and when changing
accessories such as cutters. Ensure
switch is in “off” position. Always
ensure cutter has stopped rotating.
2.Always mount the power tool,
accessory or attachment in conformity
with the instructions. Only use
attachment and accessories specified
in the power tool manual. The tool or
attachment should not be modified or
used for any application other than
that for which it was designed. Do not
force tool.
3.Keep children and visitors away. Do
not let children or visitors touch the
tool, accessory or attachment. Keep
children and visitors away from work
area. Make the workshop child proof
with padlock and master switch.
4.Dress properly. Do not wear loose
clothing or jewellery, they can be
caught in moving parts. Rubber
gloves and non-skid footwear
is recommended when working
outdoors. Wear protective hair
covering to contain long hair.
5.Consider working environment. Do
not use the product in the rain or in
a damp environment. Keep work
area well lit. Do not use power tools
near gasoline or flammable liquids.
Keep workshop at a comfortable
temperature so your hands are not
cold. Connect machines that are
used in the open via a residual current
device (RCD) with an actuation
current of 30 mA maximum. Use only
extension cables that are approved for
outdoor use.
6.The accessory or attachment must be
kept level and stable at all times.
7.Keep work area clean. Cluttered
workshops and benches can cause
injuries. Ensure there is sufficient
room to work safely.
8.Secure idle tools. When not in use,
tools should be stored in a dry and
high or locked up place, out of reach
of children.
9.For best control and safety use
both hands on the power tool and
attachment. Keep both hands away
from cutting area. Always wait for the
spindle and cutter to stop rotating
before making any adjustments.
10. Always keep guards in place and in
good working order.
11. Remove any nails, staples and other
metal parts from the workpiece.
12. Maintain tools and cutters with care.
Keep cutters sharp and clean for
better and safer performance. Do
not use damaged cutters. Follow
instructions for lubricating and
changing accessories. Keep handles
dry, clean and free from oil and
grease.
13. Maintain accessories. Do not use
damaged accessories. Only use
accessories recommended by the
manufacturer.
14. Check damaged parts. Before
operation inspect the attachment,
the power tool, the cable, extension
cable and the plug carefully for signs
of damage. Check for alignment of
moving parts, binding, breakage,
mounting and any other conditions
that may effect its operation. Have any
damage repaired by an Authorised
Service Agent before using the tool or
accessory. Protect tools from impact
and shock.
15. Do not use tool if switch does not turn
it on or off. Have defective switches
replaced by an Authorised Service
Agent.
16. Don’t over reach. Keep proper footing
and balance at all times. Do not
use awkward or uncomfortable hand
positions.
17. Don’t abuse the cable.Never carry
power tool or accessory by cord or
pull it to disconnect from the socket.
Keep cord from heat, oil and sharp
edges. Always trail the power cord
away from the work area.
18. Connect dust extraction equipment.
If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used.
19. Check all fixing and fastening nuts,
bolts and screws on power tool,
attachment and cutting tools before
use to ensure they are tight and
secure. Periodically check when
machining over long periods.
20. Stay alert. Watch what you are doing.
Use common sense. Do not operate
tools when you are tired, under the
influence of drugs or alcohol.
21. Personal Protective Equipment (PPE)
for eye, ear and respiratory protection
must be worn. All PPE must meet
current UK and EU legislation.
22. Do not leave tools running
unattended. Do not leave tool until it
comes to a complete stop.
23. Always clamp workpiece being
machined securely.
24. Only use cutting tools for
woodworking that meet EN847-
1/2 safety standards, and any
subsequent amendments.
25. Vibration levels. Hand held power
tools produce different vibration
levels. You should always refer to
the specifications and relevant Health
& Safety Guide.
Routing Safety
1.Read and understand instructions
supplied with power tool, attachment
and cutter.
2.Keep hands, hair and clothing clear of
the cutter.
3.Remove adjusting keys and
spanners. Check to see that keys
and adjusting spanners are removed
from the router tool, cutter and
attachment before turning router on.
Make sure cutter can rotate freely.
4.Noise. Take appropriate measures
for the protection of hearing if
the sound pressure of 85dB(A) is
exceeded. Routing sound pressure
may exceed 85dB(A), so ear
protection must be worn.
5.Eye protection. Always wear eye
protection in the form of safety
goggles, spectacles or visors to
protect the eyes.
6.Respiratory protection. Always wear
a face or dust mask, or powered
respirator. Dust masks/filters should
be changed regularly.
7.Do not switch router on with the cutter
touching the workpiece. At the end of
the cut, release the router plunge and
allow spindle to stop rotating. Never
use the spindle lock as a brake

DG/PRO
-2- -3-
8.The direction of routing must always
be opposite to the cutter’s direction of
rotation. Do not back-cut or climb-cut.
9.Check before cutting that there are
no obstructions in the path of the
router. Ensure there are no obstacles
beneath workpiece when cutting full
thickness, and that a sacrificial work
surface is used.
10.Hold power tool by insulated gripping
surfaces, because the cutter may
contact its own cord. Cutting the “live”
wire may make exposed metal parts
of the powertool “live” and shock the
operator.
11.Use clamps or another practical way
to secure and support the workpiece
to a stable platform. Holding the work
by your hand or against the body
leaves it unstable and may lead to
loss of control.
Router Cutter Safety
1.Cutting tools are sharp. Care should
be taken when handling them. Do not
drop cutters or knock them against
hard objects. Handle very small
diameter cutters with extra care.
Always return cutter to its packaging
after use.
2.Always use cutters with a shank
diameter corresponding to the size of
the collet installed in your tool.
3.The maximum speed (n.max) marked
on the tool, or in instructions or on
packaging shall not be exceeded.
Where stated the speed range shall
be adhered to. Recommended speeds
are shown in the Trend Routing
Catalogue and/or website.
4. Always use router cutters in a router.
Drill and boring bits must not be
used in a router. Router cutters
must only be used for the material
cutting application for which they are
designed. Do not use on metal or
masonry.
5.Never use cutters with a diameter
exceeding the maximum diameter
indicated in the technical data of the
powertool or attachment used.
6. Before each use check that the
cutting tool is sharp and free from
damage. Do not use the cutting tool
if it is dull, broken or cracked or if in
any other damage is noticeable or
suspected.
7. Cutters should be kept clean. Resin
build up should be removed at regular
intervals with Resin Cleaner. The use
of a PTFE dry lubricant will reduce
resin build up. Do not use PTFE spray
on plastic parts.
8.When using stacked tooling (multi-
blade, block and groover etc.) on a
spindle arbor, ensure that the cutting
edges are staggered to each other to
reduce the cutting impact.
9.Cutter shanks should be inserted
into the collet all the way to the line
indicated on the shank. This ensures
that at least
3
⁄ 4 of the shank length
is held in the collet. Ensure clamping
surfaces are cleaned to remove dirt,
grease, oil and water.
10. Observe the correct assembly and
fitting instructions in the router
instruction manual for fitting the collet,
nut and cutter.
11. Tool and tool bodies shall be clamped
in such a way that they will not
become loose during operation. Care
shall be taken when mounting cutting
tools to ensure that the clamping is by
the shank of the cutting tool and that
the cutting edges are not in contact
with each other or with the clamping
elements.
12. It is advisable to periodically check
the collet and collet nut. A damaged,
worn or distorted collet and nut can
cause vibration and shank damage.
Do not over-tighten the collet nut
13. Do not take deep cuts in one pass;
take several shallow or light passes
to reduce the side load applied to the
cutter and router. Too deep a cut in
one pass can stall the router.
14. In case of excessive vibrations whilst
using the router stop immediately and
have the eccentricity of the router,
router cutter and clamping system
checked by competent personnel
15. All fastening screws and nuts should
be tightened using the appropriate
spanner or key and to the torque
value provided by the manufacturer.
16. Extension of the spanner or tightening
using hammer blows shall not be
permitted.
17. Clamping screws shall be tightened
according to instructions provided by
the manufacture. Where instructions
are not provided, clamping screws
shall be tightened in sequence from
the centre outwards.
18. Do not touch the cutter immediately
after operation; it may be extremely
hot and could burn your skin.
Using Routers In A Fixed Position
1.Attention should be made to the
HSE’s Safe Use of Vertical Spindle
Moulding Machines Information Sheet
No.18 and any revisions.
2. After work, release the router plunge
to protect the cutter.
3.Always use a push-stick or push-
block when making any cut less than
300mm in length or when feeding the
last 300mm of the cut.
4.The opening around the cutter should
be reduced to a minimum using
suitably sized insert rings in the table
and closing the back fence cheeks or
fitting a false fence on the back fence.
5.Whenever possible use a work
holding device or jig to secure
component being machined. Ensure
any attachment is securely fitted to
the workbench, with table surface at
approximately hip height.
6.Use a No-Volt Release Switch. Ensure
it is fixed securely, easily accessible
and used correctly.
7.In router table (inverted) mode, stand
to the front right of the table. The
cutter will rotate anti-clockwise when
viewed from top so the feed direction
is from the right (against the rotation of
the cutter). In overhead mode, stand to
the front left of the machine table and
the feed direction is from the left.
8.Do not reach underneath table or put
your hands or fingers at any time in
the cutting path while tool is connected
to a power supply.
9.Never thickness timber between the
back of the cutter and the backfence.
Useful Advice When Routing
1.Judge your feed rate by the sound
of the motor. Feed the router at a
constant feed rate. Too slow a feed
rate will result in burning.
2. Trial cuts should be made on waste
material before starting any project.
3.When using some attachments e.g.
a router table or dovetail jig, a fine
height adjuster is recommended.
4.When using a template guide bush,
ensure there is sufficient clearance
between cutter tip and inside edge
of bush and that it cannot come into
contact with collet and nut. Ensure
cutter and guide bush are concentric.
Router Cutter Repair/Maintenance
1.Repair of tools is only allowed in
accordance with the manufacturers
instructions.
2.The design of composite (tipped)
tools shall not be changed in process
of repair. Composite tools shall be
repaired by a competent person i.e.
a person of training and experience,
who has knowledge of the design
requirements and understands the
levels of safety to be achieved.
3.Repair shall therefore include, e.g.
the use of spare parts which are in
accordance with the specification
of the original parts provided by the
manufacturer.
4.Tolerances which ensure correct
clamping shall be maintained.
5.Care shall be taken that regrinding
of the cutting edge will not cause
weakening of the body and the
connection of the cutting edge to the
body.
Version 8.0 08/2017

ITEMS ENCLOSED
DG/PRO
GUARANTEE
ITEMS REQUIRED
n1/2” plunge router.
n30mm guide bush (20mm guide bush for Lightning Fan Inner Plate Template accessory).
nSuitable router cutters.
nTrestles x 2.
nClamps x 3.
nHand tools.
x3
x1
x1
x1 x1
x2
-4- -5-
DG/PRO

DESCRIPTION OF PARTS
P
C
B
W
X
N
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O
F
U
J
Q
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V
D
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HG
-4- -5-
A Jig body
B Rail (supplied pre-fitted)
C Inner plate template support
D Router carriage top plate
E Router carriage bottom plate
F Router carriage bar
G Router carriage & ski assembly
H Router carriage ski plate
I Router carriage ski bar
J Inner plate template support fixing screw
K Stop screw
L Rail fixing screw
u
u
u
u
u
u
u
u
u
u
u
u
DG/PRO
u
u
u
u
u
u
u
u
u
u
M Router carriage ski plate to rod screw
N Hex key 5mm A/F
O Router carriage guide bush hole
P Index stop pin holes
Q Index stop pin
R Router carriage ski bar to plate screw
S Clamp position guide line
T Router top plate fixing screw
U Cutter line
V Hex key 4mm A/F
W Index pin park
X Hex key 3mm A/F
u
u

-6-
DG/PRO
ACCESSORIES
Please use only Trend original accessories.
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R
Guide BushAccessory Inner Plate Router Cutter
30mm Guide Bush
Ref. GB30
Curved Fan
Ref. DGP/IP/CF
R9.5mm x 80mm OL
Ref. C056AX1/2TC
20mm Guide Bush
Ref. GB20
Lightning Fan
Ref. DGP/IP/LF
R6mm x 86mm OL
Ref. C053CX1/2TC
30mm Guide Bush
Ref. GB30
Straight Fan
Ref. DGP/IP/SF
R9.5mm x 80mm OL
Ref. C056AX1/2TC
30mm Guide Bush
Ref. GB30
Straight Slot
Ref. DGP/IP/SS
R9.5mm x 80mm OL
Ref. C056AX1/2TC
30mm Guide Bush
Ref. GB30
Hot Rod
Ref. DGP/IP/HR
R6mm x 86mm OL
Ref. C053CX1/2TC
R6.35mm x 86mm OL
Ref. C054AX1/2TC

DG/PRO
-7-
UNIBASE
Sub-base Set
Ref. UNIBASE
To obtain a perfect accurate close fitting joint,
a 30mm guide bush must be used. The guide
bush must always be fitted concentric with the
cutter. This can be achieved using a Universal
Sub-base and 30mm outside diameter guide
bush ref. GB30/A.
The Universal Sub-base has a central recess
to allow fitting of the guide bush to most makes
of routers and is available ready to fit the most
popular makes.
The Sub-base contains screws, a line up bush
and two line up pins. The line up pins and bush
ensure exact alignment of Sub-base with router
spindle, when fitted with the relevant collet.
Fits following router models
Atlas Copco OFSE2000 Bosch GOF 1300ACE, 1600A,
1700ACE Casals FT2000VCE DeWalt DW625EK,
629 Draper R1900V Elu MOF 31, 77, 98, 131, 177(E)
Felisatti TP246(E), R346EC Festo OF2000E Freud
FT2000E Hitachi MI12V, M12SA, TR12 Makita 3612BR,
3612(C) Metabo OF1612, OFE1812 Performance Pro
CLM1250R >11/2003, CLM2050R Ryobi RE600N, R600N,
RE601, R500, R502 Skil 1875U1 T-TECH TT/R127
Wadkin R500
General Instructions for Fitting
Sub-bases to Router
1. Fit line up guide bush onto sub-base, with
screws supplied.
2. Fit 12.7mm (1/2”) shank line up pin into collet
of router. Plunge router until pin projects
through base and lock plunge.
3. Locate guide bush and sub-base assembly
over protruding pin.
4. Line up fixing holes and fit screws.
5. Now tighten up screws.
6. Remove line up bush and line up pin.
Alignment should now be correct. Fit 30mm
guide bush and cutter.
7. Periodically check the sub-base is concentric
to the spindle of the router.
Whenever clamps are used, ensure
they do not foul the router path and
that they are securely tightened.
Clamps
Ref. FC/200
Two heavy duty quick action or gripper clamps
are required to secure the jig to the worktop.
Carry Case
Ref. CASE/DG
Hard wearing carry case
to protect and allow ease
of carrying of the DG/PRO.
Recommended Recess Cutter
19.1mmØ x 92.5mm OL
Ref. C030BX1/2TC
To rout shallow tapered recess.

ASSEMBLY
Setting up the Router
nIsolate router from power supply.
nFit guide bush to router.
nFit router cutter into router.
Worktop
nPosition the kitchen worktop onto the units
and mark out aperture for sink as per
sink manufacturers instructions. Cut out
the aperture as per sink manufacturers
instructions.
nFor Belfast type sinks cut an anti-drip groove
on the underside of the worktop around the
sink perimeter aperture.
nMove worktop away from units as all round
access is required for clamping jig to the
worktop.
Before cutting an actual worktop,
make trial cuts on a waste piece
of worktop to check groove depth
and spacing is correct and to allow
familiarisation of jig.
Ensure worktop is held securely to
trestles.
Ensure jig is clamped securely to
worktop and placed at a comfortable
height.
Ensure worktop is clamped and held
securely when using the jig.
Ensure working position is
comfortable. Keep proper footing and
balance at all times. Ensure worktop
is of a suitable size to support jig.
-8- -9-
DG/PRO

OPERATION
Router Carriage & Ski Assembly Use
n The router carriage ski plate has a 30mm
diameter hole that accepts a 30mm guide
bush fitted to the underside of router.
n The router carriage & ski assembly gives
the ability to allow for:-
(a) Parallel drainer grooves to be routed,
(without the accessory inner plate templates
fitted) when the router carriage Y-axis is
locked.
(b) Tapered recess affect to be cut in the
worktop, using the carriage X-axis & Y-axis
travel facility.
Positioning Jig On Worktop for Router
Carriage & Ski Assembly Use
n Mark the worktop to denote which side the
draining grooves are required. Decide if
grooves required on the left or right or both
sides of the sink. Double check pencil mark
positions of grooves and adjust if necessary.
n Place the frame on the worktop ensuring it is
orientated and positioned correctly.
n Position the jig on the worktop so that jig
edge is minimum 90mm away from sink edge
(this ensures that the jig overhangs the edge
of the worktop to ensure that the cutter will
run out in the sink aperture area). Re-check
position.
n Clamp jig to the worktop using three clamps
ensuring the clamps will not foul the router
base. The jig is marked with clamp position
line as an aid.
n The clamps may need to be repositioned
for some cuts that are at the extremities of
the frame.
Ensure clamps are within clamp
position guide lines.
-8- -9-
DG/PRO
X
Guide
bush
Router carriage &
ski assembly
Rails
Edge of
worktop
Min. 90mm
Worktop
-axis
Y
-axis

-10- -11-
Setting the Depth of Cut for Parallel
Drainer Groove Routing
nFit a suitable cutter diameter cove cutter and
30mm guide bush to the router base.
nPosition router carriage & ski assembly to
the shallow end of the jig ensuring that the
worktop can be seen below.
nWith the router carriage & ski assembly
fitted into the frame, place the router with the
30mm guide bush fitted into the 30mm hole in
the router carriage plate.
nPlunge router down until the cutter is just
touching the worktop.
nSet the router depth stop 4mm
(maximum 4.5mm).
nThe frame has end stops that will limit the
travel; there are also index stop pin holes
that accept index stop pins that can be used
to limit the length of the parallel grooves in
increments of 50mm.
PARALLEL GROOVE ROUTING
Parallel Drainer Groove Routing with
Router Carriage & Ski Assembly
nThe router carriage ski plate can be locked
with the use of a hex key, this locks the Y-axis
(across worktop), and will allow only X-axis
movement (left/right movement towards or
away from sink); this enables parallel grooves
to be routed.
nThe frame has index holes at 50mm centres
which when fitted with the supplied index
stop pins can be used to limit the length of
the grooves. Use 5mm A/F hex key to adjust
position of the index stop pins.
nThe worktop will require careful marking
out, as the marked out lines will be used to
set the position of the cut, as there is no
mechanical positioning across the width of
the worktop.
Careful marking out is required for
parallel tapered drainer grooves when
using the router carriage & ski assembly.
A 0.5mm difference in depth of cut
can make a considerable difference to
the finished groove.
DG/PRO
Worktop View AA
SINK SINK SINK SINK
SINK SINK
SINK SINK
AA
X-axis
Y
-axis

Routing the Parallel Drainer Groove
nPosition the router carriage & ski assembly
at the sink end. Place the router with guide
bush fitted into the 30mm hole in the router
carriage top plate.
nSwitch on router and plunge to height setting.
Rout the groove feeding up the slope away
from the sink end using a slow feed. At the
top of the frame stop and release plunge
and switch oFf router. The slot in the groove
depth in the worktop will get shallower.
nAt end of cut, check slots are routed to
correct length and correct depth before
repositioning the router carriage plate. Recut
if needed.
nMove router carriage & ski assembly to the
next marked position as required and repeat
the routing operation.
nRepeat until the finished draining grooves
have been cut.
-10- -11-
A 0.5mm difference in depth of cut
can make a considerable difference to
the finished groove.
To prevent damaging the jig make
sure the router plunge is fully released
after completing the cut.
DG/PRO
SINK SINK SINK SINK
1
2
3
4
5
SINK SINK
SINK SINK
Feed direction
Cut 1
Cut 2
Cut 3
Cut 4
Cut 5

-12-
DG/PRO
TAPERED RECESS ROUTING
Tapered Recess Routing with Router
Carriage & Ski Assembly
nThe router carriage & ski assembly when
used with a suitable diameter cutter will allow
a tapered recess to be cut into the worktop
over a defined area. This area can then have
drainer grooves added as required when the
relevant accessory inner plate template is
used.
nThe frame has index stop pin holes at 50mm
centres which when fitted with the supplied
index stop pins can be used to limit the length
of the recess.
nIf the recess width needs to be narrower, user
made limit stops will need to be clamped to
the jig.
Setting the Depth of Cut for
Tapered Recess Routing
nFit suitable cutter diameter straight cutter and
30mm guide bush to the router base.
nPosition router carriage & ski assembly to
the shallow end of the jig ensuring that the
worktop can be seen below.
nWith the router carriage & ski assembly
fitted into the frame, place the router with the
30mm guide bush fitted into the 30mm hole in
the router carriage plate.
nPlunge router down until the cutter is just
touching the worktop.
nSet the router depth stop to suit recess depth
required.
Worktop
A A
Tapered recess
View AA

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DG/PRO
To prevent damaging the jig make
sure the routers plunge is fully
released after completing the cut.
Care must be taken to prevent cutter
snatch when cutting recess.
Feed in a clockwise direction.
Feed direction
Perimeter cut
Routing the Tapered Recess using
Router Carriage & Ski Assembly
nIt is advisable to cut the perimeter 5mm inset
from final required perimeter size. (A final
perimeter trim cut is carried out after tapered
recess is cut).
nPosition the router carriage & ski assembly at
the sink end. Place the router with guide bush
fitted into the 30mm hole in the router
carriage top plate.
nSwitch on router and plunge to height setting.
Rout the recess feeding up the slope away
from the sink end using a slow feed. At the
end of the frame move the router across the
worktop, then down the other edge.
nEnsure the router cutter passes out of the
wood at the sink end.
nOnce a 5mm inset perimeter has been
created, carefully starting at sink end, rout
back and forth across worktop in increments of
10-15mm. For right hand drainer rout across
worktop from back to front. For left hand
drainer rout across worktop from front to back.
nWhen tapered recess is complete run around
final perimeter in a clockwise direction to trim
edge.
nRelease plunge and switch off router.
nBefore removing the jig, check that the
worktop has been completely recessed. If the
area is no recessed properly, go back and
remove any high spots.

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DG/PRO
ACCESSORY INNER PLATE
TEMPLATE ROUTING
Please use only Trend original accessories.
Fitting the Inner Plate Templates
into Frame
The inner plate template adjuster screws are to
adjust the tightness in the frame. By loosening
the screws with the 3mm A/F hex key the plate
can be made a tighter fit.
The screw adjusters can be found on the front
edge and the edge nearest the sink.
The Hot Rod inner plate template has only one
tightness adjuster on the front edge.
The inner plate templates excluding the Hot Rod
also have supports on the front and back edge to
help support the templates when in the frame.
The inner plate templates have a square corner
for one way fitting.
Positioning Jig on Worktop for
Accessory Inner Plate Template
nMark the worktop to denote which side the
draining grooves are required. Decide if
grooves required on the left or right or both
sides of the sink.
nPlace chosen inner plate template and position
in the frame (to create the jig assembly),
ensuring the inner plate template is orientated
and positioned correctly (one corner of the
inner plate template is square so as to locate
in the square corner of the frame).
nUsing the insert plate template and frame
as a guide mark the first and last position.
The groove pitch centre varies depending
on the inner plate template used. The frame
should be centred to the sink. The frame must
overhang the edge of the worktop by minimum
90mm to ensure that the cutter will run out
in the sink aperture area. Double check
pencil mark positions of grooves and adjust if
necessary.
nPosition the jig on the worktop to the marked
pencil lines, then using the cutter line on the
jig ensure that the jig overhangs the edge
of the worktop to ensure that the cutter will
run out in the sink aperture area. Re-check
position.
Square corner
(one way fitting)
SINK SINK
Edge of worktop
Min. 90mm
Worktop
Inner plate
template
Support
plate
Adjuster
screw
The router carriage & ski assembly
is not used with the inner plate
templates.

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DG/PRO
A
A
Setting the Depth of Cut for
Accessory Inner Plate Template
nFit chosen router cutter and guide bush into
the router.
nWith the inner plate template fitted into
the frame. Set the router with guide bush
fitted into one slot and position router to the
shallow end of the jig assembly ensuring that
the worktop can be seen below the cutter.
nPlunge router down until the cutter is just
touching the worktop.
nSet the router depth stop 4mm (maximum
4.5mm). For 12mm hot rod accessory insert
plate set depth at 4-6mm deep.
A 0.5mm difference in depth of cut
can make a considerable difference
to finished groove.
The router carriage & ski assembly
is not used with the inner plate
templates.
Ensure the inner plate adjuster screws
are adjusted properly for a good fit in
the frame otherwise the template could
move and give a poor result.
The Hot Rod inner plate template has a
series of screw supports on the underside
at one end to ensure that it is level in
the frame. Do not remove these screws.
nClamp jig to the worktop using three clamps
ensuring the clamps will not foul the router
base. The jig is marked with clamp position
guide lines as an aid.
nThe clamps may need to be repositioned for
some grooves that are at the extremities of
the frame. If clamping towards ends of the
slots ensure the top of the frame does not lift.
Rails
Worktop View AA

Routing the Groove with Accessory
Inner Plate Template
nPosition router in first slot at sink end.
nHold router against the far edge of the inner
plate template slot (towards top of jig frame).
nSwitch on router and plunge to depth setting.
Rout groove feeding up the slope away from
the sink end using a slow feed. The slot
in the groove depth in the worktop will get
shallower.
nAt the end of the cut move router against the
near edge of the slot and rout back down the
slot towards the sink. The slots are 0.2mm
oversize to allow for return pass. Ensure the
router cutter passes out of the wood at the
sink end.
nRelease plunge and switch off router.
nRepeat this operation for each slot in the jig
assembly as required.
nBefore removing the jig, check all slots are
routed to the correct length and correct depth.
If any of the grooves are not correct, adjust
the depth of cut accordingly and recut.
To prevent damaging the jig make
sure the routers plunge is fully
released after completing the cut.
After use, remove inner plate template from jig
frame and store all parts carefully.
Finishing the Draining Groove
nWhen routing is complete, remove any rough
edges with fine grade abrasive paper.
nFinish and seal the worktop with appropriate
sealer, following worktop manufacturers
instructions.
Feed
direction
Feed
direction
DG/PRO
-16- -17-

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DG/PRO
-17-
MAINTENANCE
Please use only Trend original spare parts and
accessories.
The jig has been designed to operate over
a long period of time with a minimum of
maintenance. Continual satisfactory operation
depends upon proper tool care and regular
cleaning.
Cleaning
n Regularly clean the jig with a soft cloth.
Lubrication
n Your jig requires no additional lubrication.
Storage
n After use, store jig in its packaging or it can be
hung on a wall hook.
n An accessory case is available Ref. CASE/DG.
ENVIRONMENTAL PROTECTION
Recycle raw materials instead of disposing
as waste.
Packaging should be sorted for environmental-
friendly recycling.
The product and its accessories at the end of their
life should be sorted for environmental friendly
recycling.
GUARANTEE
The jig carries a manufacturers guarantee in
accordance with the conditions on the enclosed
guarantee card.

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DG/PRO
DG/PRO - SPARE PARTS LIST v1.0 03/2018
No. Qty. Desc. Ref.
1 1 Jig Frame WP-DGP/01
2 6 Rail WP-DGP/02
3 2 Inner Plate Template Support WP-DGP/03
4 1 Router Carriage Top Plate WP-DGP/04
5 1 Router Carriage Locking Plate WP-DGP/05
6 2 Router Carriage Bar WP-DGP/06
7 2 Machine Screw Csk M6 x 16mm Skt WP-DGP/07
8 2 Router Carriage Ski Plate WP-DGP/08
9 2 Router Carriage Ski Bar WP-DGP/09
10 6 Machine Screw Pan M5 x 10mm Skt WP-DGP/10
11 6 Index Pin Stop Screw Cap M6 x 6mm Skt WP-DGP/11
12 15 Machine Screw Csk M5 x 12mm Skt WP-DGP/12
13 11 Machine Screw Csk M5 x 14mm Skt WP-DGP/13
14 1 Hex Key 3mm A/F WP-AP/03
15 1 Hex Key 4mm A/F WP-AP/04
16 1 Hex Key 5mm A/F WP-AP/05
17 1 Manual MANU/DGP
Please use only Trend original spare parts.

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DG/PRO
DG/PRO - SPARE PARTS DIAGRAM v1.0 03/2018
13
11
3
1
15
9
2
8
10
12
16
7
12
4
5
6
14
17
10