Victaulic RG2910 Manual

OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL
RG2910 Roll Grooving Tool
WARNING
Original Instructions
WARNING
Failure to follow instructions and warnings could result in death,
serious personal injury, property damage, and/or product damage.
• Before operating or servicing any grooving tools, read all
instructions in this manual and all warning labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing
protection while working around this tool.
• Save this operating and maintenance manual in a place
accessible to all operators of the tool.
If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031,
Phone: 1-800-PICK-VIC, E-Mail: [e-mail].
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TABLE OF CONTENTS
Hazard Identification ................. 4
Operator Safety Instructions ............ 4
Introduction ....................... 6
Receiving The Tool ...................6
Container Contents ...................6
Returning The Tool ...................6
Power Requirements ................. 7
Power Drive Requirements..............7
Extension Cord Requirements ...........7
Tool Nomenclature................... 8
Tool Dimensions and Specifications ...... 9
Pipe Setup ........................10
Drive Setup........................11
Tool and Carriage Assembly Setup .......12
Cutting and Reaming Operation ........ 13
Grooving Operation ..................14
Using the Groove Confirmation Cable .....16
Maintenance .......................17
Lubrication ........................17
Cleaning the Grooving Cup.............17
Parts Ordering Information .............17
Accessories........................18
Troubleshooting .....................19
Set Grooving Head to Home Position .....19
Chart .............................20
Roll Groove Specifications .............21
EC Declaration of Incorporation ........ 22
UK Declaration of Incorporation ........ 23
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HAZARD IDENTIFICATION
Definitions for identifying the various hazard
levels are provided below.
This safety alert symbol indicates
important safety messages. When
you see this symbol, be alert to the
possibility of personal injury.
Carefully read and fully understand the message
that follows.
DANGER
• The use of the word “DANGER” identifies
an immediate hazard with a likelihood
of death or serious personal injury if
instructions, including recommended
precautions, are not followed.
WARNING
• The use of the word “WARNING”
identifies the presence of hazards
or unsafe practices that could result
in death or serious personal injury if
instructions, including recommended
precautions, are not followed.
CAUTION
• The use of the word “CAUTION”
identifies possible hazards or unsafe
practices that could result in personal
injury and product or property damage
if instructions, including recommended
precautions, are not followed.
NOTICE
• The use of the word “NOTICE” identifies
special instructions that are important
but not related to hazards.
OPERATOR SAFETY
INSTRUCTIONS
RG2910 Roll Grooving tools are designed to be
used in conjunction with a power drive for the
sole purpose of roll grooving pipe. These instruc-
tions, in addition to the instructions provided by
the power drive manufacturer, must be read and
understood by each operator PRIOR to work-
ing with the grooving tool. These instructions
describe safe operation of the tool, including
set up and maintenance. Each operator must
become familiar with the tool’s operations,
applications, and limitations. Particular care
should be given to reading and understanding
the dangers, warnings, and cautions described
throughout these operating instructions.
Use of these tools requires dexterity and
mechanical skills, as well as sound safety
habits. Although these tools are designed and
manufactured for safe, dependable operation,
it is difficult to anticipate all combinations of
circumstances that could result in an accident.
The following instructions are recommended for
safe operation of these tools. The operator is
cautioned to always practice “safety first”
during each phase of use, including set up
and maintenance. It is the responsibility of the
lessee or user of these tools to verify that all
operators read this manual and fully understand
the operation of these tools.
Store this manual in a clean, dry area where it
is always readily available. Additional copies of
this manual are available upon request through
Victaulic, or can be downloaded at victaulic.com.
DANGER
1. Avoid using the tool in potentially
dangerous environments. Do not expose
the tool to rain, and do not use the tool in
damp or wet locations. Do not use the tool
on sloped or uneven surfaces. Keep the
work area well lit. Allow sufficient space to
operate the tool properly.
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2. Ground the power drive to protect the
operator from electric shock. Verify
that the power drive is connected to an
internally grounded electrical source.
3. Disconnect the power cord from the
electrical source before servicing the
tool. Only authorized personnel should
perform maintenance on the tool. Always
disconnect the power cord from the
electrical source before servicing or
adjusting the tool.
WARNING
1. Prevent back injury. Always use proper
lifting techniques when handling tool
components.
2. Wear proper apparel. Do not wear loose
clothing, gloves, jewelry, or anything that
can become entangled in moving parts.
3. Wear protective items when working with
tools. Always wear safety glasses, hardhat,
foot protection, and hearing protection
(sound levels up to 99 decibels can be
produced during the grooving process).
4. Keep hands and tools away from the
power drive chuck and carriage edges
during grooving operation. Rotation of the
power drive can pinch or entangle fingers
and hands.
5. Do not reach inside pipe ends during tool
operation. Pipe edges can be sharp and
can snag hands and shirt sleeves.
6. Operate the tool only with a safety foot
switch. The power drive must be operated
with a safety foot switch that is located for
easy operator access. Never reach across
moving parts. If the tool does not contain a
safety foot switch, contact Victaulic.
7. Do not over-reach. Maintain proper balance
at all times. Verify that the safety foot switch
is easily accessible to the operator.
8. Do not make any modifications to the
tool. Do not remove any safety guarding
or any components that would affect tool
performance.
CAUTION
1. RG2910 tools are designed ONLY for
grooving pipe sizes, materials, and wall
thicknesses as designated.
2. Inspect the equipment. Before using
the tool, check moveable parts for
obstructions. Ensure that tool components
are installed and adjusted in accordance
with setup instructions.
3. Stay alert. Do not operate the tool if you
are drowsy from medication or fatigue.
4. Keep visitors, trainees, and observers
away from the immediate work area. All
visitors should be kept a safe distance from
the equipment at all times.
5. Keep work areas clean. Keep the
work area around the tool clear of any
obstructions that could limit movement of
the operator. Clean up any spills.
6. Secure the work, tool, and accessories.
Verify that the tool is stable. Refer to the
“Tool Setup” section.
7. Support the work. Support long pipe lengths
with a pipe stand.
8. Do not force the tool. Do not force the tool
or accessories to perform any functions
beyond the capabilities described in these
instructions. Do not overload the tool.
9. Maintain tool with care. Keep the
tool clean to ensure proper and safe
performance. Follow the instructions for
matching and lubricating tool components,
if applicable.
10. Use only Victaulic replacement parts
and accessories. Use of any other parts
may result in a voided warranty, improper
operation, and hazardous situations. Refer
to the “Parts Ordering Information” section.
11. Do not remove any labels from the tool.
Replace any damaged or worn labels.
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INTRODUCTION
NOTICE
• Drawings and/or pictures in this manual
may be exaggerated for clarity.
• The tool, along with this operating
and maintenance instructions manual,
contains trademarks, copyrights, and/or
patented features that are the exclusive
property of Victaulic Company.
Victaulic RG2910 roll grooving tools are portable
tools used in conjunction with a power drive for
grooving pipe to be compatible with Victaulic
grooved piping products. The RG2910 tool is
equipped to groove 1”/DN25 Schedule 10 and
Schedule 40 carbon steel pipe to Victaulic’s
proprietary IGS groove specifications.
CAUTION
• This tool must be used ONLY for grooving
pipe with specifications that fall within
the designated parameters.
Failure to follow these instructions could
damage the tool and cause product failure,
resulting in property damage or personal
injury.
RECEIVING THE TOOL
RG2910 tools are packed individually in reusable
containers. Save the original packaging
for return shipment of rental tools.
Upon receipt of the tool, ensure that all
necessary parts are included. If any parts are
missing, contact Victaulic.
CONTAINER CONTENTS
Qty. Description
1RG2910 Tool
1Carriage Adapter(s)*
1Hex Key
1Groove Confirmation Cable
2Operating and Maintenance Instructions Manual
* Additional optional adapters available. Optional items must be
specified on the order and may be shipped separately.
RETURNING THE TOOL
Prepare tool for shipment as received. Contact
Victaulic with questions.
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POWER REQUIREMENTS
DANGER
• To reduce the risk of
electric shock, check
the electrical source for
proper grounding.
• Before performing any
maintenance on the
tool, disconnect the
power cord from the
electrical source.
Failure to follow these instructions could
result in death or serious personal injury.
POWER DRIVE REQUIREMENTS
Several power drive options are compatible for
use with the RG2910, as shown in the table
below.
Compatible Power Drives
Rems Magnum
Ridgid 300
Ridgid 300 Compact
Ridgid 535
†
Ridgid 1215
Rothenberger 50R
Read and understand the operation of the
power drive by referring to the manual provided
by the manufacturer. Follow all applicable
safety policies, including OSHA lockout/tagout
procedures.
Contact Victaulic before attaching a power drive
system not listed above. Alternate drive systems
require different mounting hardware.
Power must be supplied to the drive motor
through a safety foot switch to ensure safe
operation. Ensure that the power drive is
grounded properly in accordance with Article
250 of the National Electrical Code and all
applicable local electrical codes.
If an extension cord is required, refer to the
“Extension Cord Requirements” section that
follows for cord sizes.
EXTENSION CORD REQUIREMENTS
When pre-wired outlets are not available and
an extension cord must be used, it is important
to use the proper cord size (i.e. Conductor Size
American Wire Gauge). Cord size selection is
based upon tool rating (amps) and cord length
(feet). Use of a cord size (gauge) thinner than
required will cause significant voltage drop
at the drive motor while the tool is operating.
Voltage drops may cause damage to the drive
motor and can result in improper tool operation.
NOTE: It is acceptable to use a cord size that is
thicker than required.
The required cord sizes for cord lengths up to
and including 100 ft/31 m are listed in the table
below. Use of extension cords longer than 100
ft/31 m must be avoided.
Drive Motor
Rating
volts/amps
Cord Lengths
feet/meters
25
8
50
15
100
31
115
15 12 gauge 12 gauge 10 gauge
†Ridgid 535 power drives manufactured prior to 2000 are not
compatible with the RG2910.
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TOOL NOMENCLATURE
NOTICE
• Drawings and/or pictures in this manual may be exaggerated for clarity.
• The tool, along with this operating and maintenance instructions manual, contains
trademarks, copyrights, and/or patented features that are the exclusive property of
Victaulic.
Safety
Foot
Switch
Stand
Assembly
Power Drive
Grooving
Head
Reamer
Cutter
Actuator
Carriage
Assembly
Carriage
Lever
Groover
Handle
Ready-to-Groove
Indicator
IMPORTANT INFORMATION LABELS PROVIDED ON THE TOOL
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TOOL DIMENSIONS AND SPECIFICATIONS
Tool weight is 18.8 pounds/8.5 kilograms. Tool weight includes the tool head assembly only.
Tool sound pressure is 93 dB(A), while tool sound power is 99 dB(A). Sound measurements are
taken with a Ridgid™ Model 300 power drive.
NOTE: Noise measurements are dependent on the power drive, and will vary based on
configuration. Always check the power drive manufacturer’s documentation for details.
7.50 in/
191 mm
7.90 in/
201 mm
4.38 in/
111 mm
2.46 in/
62 mm
3.07 in/
78 mm
9.14 in/
232 mm
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PIPE SETUP
For proper tool operation and production of
grooves that are within Victaulic specifications,
the following guidelines must be followed.
1. Victaulic requires square-cut pipe for use with
grooved-end pipe products.
2. Raised external weld beads, seams, and
burrs must be ground flush with the pipe surface
2 inches/50 mm back from the pipe ends.
3. All coarse scale, dirt, and other foreign
material must be removed from the interior and
exterior surfaces of the pipe ends.
CAUTION
• For maximum tool life, remove foreign
material from the interior and exterior
surfaces of the pipe ends.
Foreign material may interfere with or
damage the tool, resulting in property
damage or personal injury.
4. Place pipe stands at locations appropriate for
the length of pipe to be grooved.
NOTICE
• When grooving pipe from 4.5 to 6.75
inches in length, leave 2 inches of pipe
extended from the front of the chuck.
When grooving longer pipe lengths, leave
2–4.5 inches of pipe extended from the
front of the chuck.
• Do not tighten the chuck on the first
0.75 inches of the pipe.
• When grooving pipe long enough to
extend into the rear chuck of the power
drive, tighten the rear chuck to center the
pipe length.
5. Insert the pipe into the power drive and
tighten the chuck at the proper pipe length.
While holding the pipe with one hand, use the
other hand to firmly pull the power drive hand
wheel in a counterclockwise motion until the
chuck securely grips the pipe.
WARNING
• To prevent damage to the gasket sealing
surface, pipe lengths shall be a minimum
of 4.5 inches/114 mm.
Failure to follow this instruction will cause
improper product assembly and joint failure,
resulting in serious personal injury and
property damage.
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DRIVE SETUP
1. Plug the power drive cord into the provided
safety foot switch, as shown above. Refer to the
power drive manufacturer’s operating manual for
additional information.
2. Place the safety foot switch on the same
side of the tool as the power drive switch, with
adequate clearance for ease of use and to avoid
a tripping hazard.
WARNING
• The power drive must be operated with
a safety foot switch. If the power drive
is not supplied with a safety foot switch,
contact Victaulic.
Operating the tool without a safety foot
switch could result in serious personal
injury.
3. Turn the switch on the side of the power drive
to create counterclockwise rotation (as seen
from the front power drive chuck).
D
i
r
e
c
t
i
o
n
o
f
R
o
t
a
t
i
o
n
4. Depress the safety foot switch. Verify that the
pipe rotates counterclockwise when viewed from
the front power drive chuck. Remove foot from
the safety foot switch.
If the pipe rotates clockwise when viewed
from the front power drive chuck, return to
the previous step and verify the direction of
the power drive. Do NOT groove with the pipe
rotating clockwise.
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TOOL AND CARRIAGE ASSEMBLY
SETUP
WARNING
• Always use proper lifting techniques when
handling the tool and carriage assembly.
Failure to follow this instruction could result
in personal injury.
The RG2910 tool is easily converted for use
with multiple power drives by using carriage
adapters. These adapters may be provided with
the tool or purchased separately, depending on
the tool model ordered. For additional adapters,
contact Victaulic.
When adapters are not in use, store them and
any applicable accessories in a clean, dry area
that is readily available to all operators.
1. With the grooving head up in the storage
position, grasp the head with both hands and
pull it towards the power drive to remove it from
the carriage assembly.
2. Place the grooving head on a flat surface.
Remove the four screws holding the two
adapters in place, then remove the adapters.
3. Insert two replacement adapters.
4. Replace the four screws holding the two
adapters in place. Application of removable
threadlocker is recommended.
5. Replace the grooving head into the carriage
assembly.
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CUTTING AND REAMING
OPERATION
DANGER
• To reduce the risk of
electric shock, check
the electrical source for
proper grounding.
• Before operating the tool, review the
“Operator Safety Instructions” section of
this manual.
Failure to follow these instructions could
result in death or serious personal injury.
CAUTION
• This tool must be used ONLY for
grooving pipe as designated.
Failure to follow this instruction could
overload the tool, resulting in reduced tool
life, damage to the tool, or personal injury.
Before proceeding, verify that all instructions in
the previous sections of this manual have been
followed. Read and understand the operation of
the cutter and reamer by referring to the manual
provided by the manufacturer(s).
Prepare for pipe ends and cut lengths of pipe
to fall during the cutting operation. Ensure that
these cuttings do not interfere with operator
movement.
1. Using the handle, bring the cutter down over
the pipe end.
2. Depress the safety foot switch to start the
power drive, then turn the handle of the cutter
in a steady motion until the pipe end is cut and
falls off. Remove foot from the safety foot switch.
3. Using the handle, lift the cutter back to its
storage position.
4. Using the handle, bring the reamer down to
the pipe end.
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5. Push the release lever open and slide the
reamer forward until it locks into the extended
position.
6. Depress the safety foot switch to start the
power drive, then use the carriage lever to push
the reamer into the pipe end. Hold the reamer
in place for a minimum of two revolutions of the
pipe, then retract the reamer and remove foot
from the safety foot switch.
7. Use the handle to lift the reamer back to its
storage position.
GROOVING OPERATION
Before proceeding, verify that all instructions in
the previous sections of this manual have been
followed.
NOTICE
• When grooving pipe from 4.5 to 6.75
inches in length, leave 2 inches of pipe
extended from the front of the chuck.
When grooving longer pipe lengths, leave
2–4.5 inches of pipe extended from the
front of the chuck.
• Do not tighten the chuck on the first
0.75 inches of the pipe.
• When grooving pipe long enough to
extend into the rear chuck of the power
drive, tighten the rear chuck to center
the pipe length.
1. Using the handle, bring the grooving head
down to rest on the carriage assembly.
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2. Using the carriage lever, push the grooving
head fully over the pipe end.
3. When the grooving head is pushed fully over
the pipe end, verify that the Ready-to-Groove
Indicator on the rear face of the grooving head
pops out. This provides visual confirmation that
the tool is unlocked and ready for grooving. If
the indicator is not protruding, the tool is still
locked and will not operate.
4. Maintain grip on the carriage lever to keep
the tool in position during grooving. Depress the
safety foot switch to start the power drive, then
press and release the actuator. NOTE: Keep
all other objects away from the tool during the
grooving process.
5. Hold the grooving position until the Ready-
to-Groove Indicator stops rotating, signaling that
the groove is complete. Remove foot from the
safety foot switch and use the carriage lever to
pull the grooving head free from the pipe end.
6. Using the handle, lift the grooving head back
to its storage position.
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7. Loosen the chuck to remove the pipe from
the power drive. If a pipe stand is not being
used, manually support the pipe during removal
to prevent it from falling as it separates from the
tool.
8. Disconnect the tool from the electrical source
if no additional grooving will be performed.
USING THE GROOVE
CONFIRMATION CABLE
At the beginning of a grooving session, confirm
groove specifications of the first completed
piece with the provided groove confirmation
cable.
Carefully check the groove diameter (“C”
dimension) using the provided groove
confirmation cable. Refer to the “Roll Groove
Specifications” section.
CAUTION
• The “C” dimension (groove diameter)
must conform to Victaulic specifications
to ensure proper joint performance.
Failure to follow this instruction could cause
joint failure, resulting in personal injury and/or
property damage.
After confirming that the groove meets
specifications, the operator may commence
grooving. It is not necessary to re-check groove
specifications unless the operator experiences
difficulty or notices unusual tool behavior.
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MAINTENANCE
DANGER
• Before performing any
maintenance on the
tool, disconnect the
power cord from the
electrical source.
Failure to follow this
instruction could result in
death or serious personal
injury.
This section provides information about keeping
the tool in proper operating condition.
Replacement parts must be ordered from
Victaulic to verify proper and safe operation of
the tool.
LUBRICATION
Once per week, lubricate the three grease
fittings on the tool body with a No. 2EP lithium-
based grease.
CLEANING THE GROOVING CUP
When grooving galvanized pipe, some flaking
of the galvanized coating may occur and lodge
inside the grooving cup.
Periodically inspect the pipe insertion area on
the front of the grooving head. If any debris is
visible inside the grooving cup, clear away the
material with a wire brush.
PARTS ORDERING
INFORMATION
When ordering parts, the following information
is required for Victaulic to process the order and
send the correct part(s). Parts can be ordered
by calling 1-800-PICK-VIC.
1. Tool Model Number
2. Tool Serial Number
3. Quantity, Item Number, Part Number, and
Description
4. Where to send the part(s) – Company
Name and Address
5. To whose attention to send the part(s) –
Person’s Name
6. Purchase Order Number
7. Billing Address
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ACCESSORIES
REMS ADAPTER KIT
1A
1B
Item
No. Part No. Qty. Description
1A
R053910ADP
1Rems Stop Arm
1B 1Rems Mounting Stud
Block Assembly
RIDGID ADAPTER KIT
2A
2B
Item
No. Part No. Qty. Description
2A
R059910ADP
1Ridgid Stop Arm
2B 1Ridgid Mounting Stud
Block Assembly
ROTHENBERGER ADAPTER KIT
3A
3B
Item
No. Part No. Qty. Description
3A
R057910ADP
1Rothenberger Stop Arm
3B 1Rothenberger Pivot
Mount
VICTAULIC ADAPTER KIT
4
Item
No. Part No. Qty. Description
4R086910MCH 1Victaulic Universal
Threading Adapter
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TROUBLESHOOTING
DANGER
• Before performing any
adjustment on the tool,
disconnect the power
cord from the electrical
source.
Failure to follow this
instruction could result in
death or serious personal
injury.
SET GROOVING HEAD TO HOME
POSITION
If the grooving head cannot be pushed onto the
pipe end, or if the grooving head is stuck on
the pipe end and cannot be removed, it may
be necessary to reset the grooving head to the
home position by manually aligning the grooving
rolls.
1. To align the rolls, insert a flat-head
screwdriver into the notches that bisect the
Ready-to-Groove Indicator. Twist the screwdriver
in either direction until the indicator pops
into the locked position, so that it no longer
protrudes from the cover.
To visualize the difference between the locked
and unlocked positions of the Ready-to-Groove
Indicator, review step 3 of the “Grooving
Operation” section, on page 15.
GOOD
BAD
2. When the grooving rolls are properly aligned, their concave edges will align with the curve of the
grooving cup, as shown above.
3. After the grooving rolls are aligned, manually verify that the tool fits properly over the pipe end.
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TROUBLESHOOTING (CONTINUED)
PROBLEM POSSIBLE CAUSE SOLUTION
Pipe will not t into tool. Grooving head is not set to home position. Reset grooving head to home position. Refer to the
“Troubleshooting”section.
Pipe stops rotating during
grooving.
Pipe is slipping in the power drive chuck. Securely tighten the power drive chuck.
The circuit breaker/GFI has tripped or a fuse
has blown out on the electrical circuit that
supplies the power drive.
Test/reset the jobsite GFI/breaker, or replace the fuse. Upon
restoration of power, cut o pipe end and re-groove.
Facility has lost power. Upon restoration of facility power, cut o pipe end and re-groove.
Tool stalls mid-cycle, or will
not groove after actuating.
Tool has reached end of life. Replace tool.
Tool will not groove pipe. Tool is not fully pushed onto the pipe. Push the tool all the way onto the pipe.
Pipe does not extend far enough out of
the chuck.
Rechuck pipe so that the end to be grooved extends a minimum of
2 inches past the edge of the chuck.
Pipe is rotating clockwise. Reverse power drive direction to create counterclockwise rotation
of the pipe.
In the event of tool malfunction outside the scope of the troubleshooting section, contact Victaulic for
assistance.
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