Pacific Steamex DYNAMO Installation and operation manual

OPERATING & MAINTENANCE
INTRODUCTION INSTRUCTIONS
READ THIS BOOK
This operator’s book has important information for the use
and safe operation of this machine. Read this book care-
fully before starting the machine. Keep this book and tell
all operators to read the book. If you do not follow the
instructions, you can cause an injury or damage equipment,
furniture or buildings.
For new books write to:
Pacific Steamex, Inc.
2259 S. Sheridan
Muskegon, MI 49442-6252
Carefully inspect all components to ensure that there is no
concealed freight damage. If such damage is discovered,
file a “CONCEALED DAMAGE REPORT” immediately
with the delivering carrier.
The contents of this manual are based on the latest product
information available at the time of publication. Pacific
Steamex reserves the right to make changes or improve-
ments to its machines without notice.
FORYOURCONVENIENCE,RECORDTHE
FOLLOWINGIMPORTANTINFORMATION:
MODEL_______________________________
SERIALNUMBER_______________________
PART NUMBER ________________________
DATEPURCHASED_____________________
DYNAMO
&
TRIUMPH 440
SELF-CONTAINED CARPET EXTRACTOR
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INTRODUCTION
This carpet extractor is a fully self-contained, portable system.
This machine has a 60 psi solution pump and a one (1) jet spraying system to apply solution to the carpet.
A 10 inch rotating brush is driven by a cogged belt system at approximately 1000 RPM’s. This brush provides a very
aggressive agitation of the solution into the carpet fibers to loosen ground-in dirt. The chevron pattern of the brush bristles
channels the dirty water to the center of the stainless steel vacuum shoe for better extraction.
The two-stage vacuum motor is capable of 80 inches of water lift. It extracts virtually all of the dirty solution from the carpet
fibers, which dramatically reduces drying time.
This is a very “user friendly” machine. It includes a retractable hose to fill the 3 gallon solution tank from almost any faucet.
The 3.5 gallon recovery tank easily lifts off to dispose of the dirty water. This machine is easy to handle and store because of
its’ compact size: 10.75” wide X 22.75” long X 26” high, with the handle folded down.
This machine must be grounded. If it should malfunction or break down,
groundingprovides apath ofleast resistancefor electriccurrent toreduce the
riskof electricshock. This machine is equipped with a cord having an equip-
ment-grounding conductor and grounding plug. The plug must be inserted
into an appropriate outlet that is properly installed and grounded in accor-
dancewith all local codes and ordinances.
WARNING- Improper connection of the equipment-grounding conductor
can result in a risk of electric shock. Check with a qualified electrician or
servicepersonifyou are indoubtas to whethertheoutletis properly grounded.
Donot modify the plug provided with themachine -if itwill notfit the outlet,
have a proper outlet installed by a qualified electrician.
This machine is for use on a nominal 120-volt circuit, and has a grounded
plugthat looks like the plug illustrated infigure A. A temporary adapter that
looks like the adapter illustrated in figures B and C may be used to connect
this plug to a 2-pole receptacle as shown in figure B if a properly grounded
outlet is not available. The temporary adapter should be used only until a
properly grounded outlet (figure A) can be installed by a qualified electri-
cian. Thegreen colored rigid ear,lug, or the like extending from the adapter
mustbe connectedto a permanent ground such as a properly grounded outlet
box cover. Whenever the adapter is used, it must be held in place by a metal
screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the
Canadian Electrical Code
EXTENSIONCORDS
Useonly three-wire 14/3 or larger gauge approved extensioncords that have
three-prong grounding type plugs and three-pole receptacles that accept the
appliance’s plug. Replace or repair any damaged cords or plugs.
Whenservicing, refer to authorized persononly. Useonlyidentical replace-
mentparts.
Grounding Instructions
NOTE: Do not use adapters shown in figures B & C in Canada
2
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When using an electrical appliance, basic precautions should always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE
WARNING: To reduce the risk of fire, electric shock, or injury:
1. You must have training in the operation of this machine before using it.
2. Machines can cause an explosion when near flammable materials and vapors. Do not use this machine with or near fuels,
grain dust, solvents, thinners, or other flammable materials.
3. Do not operate this machine unless it is completely assembled.
4. Do not use this unit for dry pick-up of dust or debris.
5. To prevent electric shock, always remove the electrical plug from the electrical outlet before doing any repairs or mainte-
nance to this machine.
6. To prevent injury, always remove the electrical plug from the electrical outlet before leaving the machine.
7. Maintenance and repairs must be done by authorized personnel only.
8. Do not immerse. To reduce the risk of electrical shock, use only on carpet moistened by the cleaning process. Protect the
machine from rain. Keep the machine in a dry building. Always clean the machine with a clean dry cloth.
9. Always use a three-wire electrical system connected to the electrical ground. For maximum protection against electrical
shock, use a circuit that is protected by a ground fault circuit interrupter. Consult your electrical contractor.
10. To prevent damage to the power cord, do not move this machine over the power cord. Always lift the power cord over the
machine. Do not pull or carry cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners.
Keep cord away from heated surfaces.
11. Make sure all switches are turned off before plugging or unplugging it power cord into/from a wall receptacle.
12. Do not use water that is hotter than 60°C (140°F).
13. To prevent damage to the solution system components do not store in freezing temperatures without proper maintenance.
14. Do not allow to be used as a toy. Close attention is necessary when used near children.
15. Do not use with damaged cord or plug. If the machine is not working as it should, has been dropped, damaged, left
outdoors, or dropped into water, return it to a service center.
16. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
17. Do not handle the plug or machine with wet hands.
18. Do not put any object into openings. Do not use with any opening blocked. Keep free of dust, lint, hair and anything that
may reduce the airflow.
19. Keep hair, loose clothing, fingers and all parts of body away from openings and moving parts.
20. Use extra care when cleaning on stairs.
SAVE THESE INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
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OPERATING PROCEDURES
WARNING! For the safe operation of this machine
followtheinstructions given inthisbookletandthe train-
ing given by your supervisor. Failure to do so can result
in personal injury and/or damage to machine and prop-
erty!
DO NOT OPERATE MACHINE IN AN EXPLOSIVE
ENVIRONMENT!
NEVER USE THIS MACHINE TO PICK UP VOLA-
TILE OR EXPLOSIVE MATERIALS!
The model shown in this manual is intended for commer-
cial use.
PREPARATION
1. Check power cord, plug and strain relief for worn or
damaged insulation. Repair or replace if necessary.
2. Inspect the vacuum shoe and brush by tilting the ma-
chine backwards.
a) Vacuum Shoe: Check for any damage. Burrs on
thecontact surface may snagcarpetfibers. Gouges,
scratches and chipped areas can reduce vacuum
performance.
b) Brush: Inspect for damaged or missing bristles,
replace if necessary.
Return the machine to the upright position.
OPERATION
The following procedures are intended to describe and de-
tail proper operation of your machine. Failure to follow
these recommended procedures can reduce the machine’s
performance and may result in damage to the machine.
1. Vacuum the area to be cleaned. Your machine will do
a more thorough job if the loose dirt and debris are
removed before the extraction process begins.
2. Fillthe fresh watertankwith non-foamingcarpetcon-
centrate per the dilution instructions for 3 gallons and
connect the Power Fill faucet adapter to your faucet.
Hot water is recommended, but not required. Do not
use water hotter than 60°C (140°F). Or, using a clean
bucket, mix 3 to 3-1/2 gallons of hot water with concen-
trate. Then pour the mixture into the solution tank. DO
NOTOVERFILL.
3. Ensure the hose coupling on the rear of the machine is
connected.
4. Use of an extension cord is not recommended. How-
ever, if one is necessary, use only a 14 gauge or larger
cord. Smaller or inferior cords are dangerous and may
cause poor performance or damage to your machine.
5. After the machine is filled with solution, connect the
power cord plug to a 115 volt grounded wall socket.
See Grounding Instructions.
6. The vacuum and pump switches are located on top of
the machine.
a) Turn the vacuum switch on to start the vacuum
motor.
b) The pump switch is for use with the accessory
tools ONLY. SEE “OPERATING WITH AC-
CESSORY TOOLS”.
7. Pull backward during operation. DO NOT AT-
TEMPT TO OPERATE IN A FORWARD DIREC-
TION. Position yourself behind the machine, grasp
thehandleanddepressthe redswitchonthehandle.
This switch activates the brush drive motor and the
pump to spray cleaning solution. Walk slowly back-
ward and continue to depress the red switch to per-
form the cleaning process.
8. Release the red switch approximately 6 inches be-
fore completing each pass. The spray jet is located
behind the vacuum head, making it necessary to pull
the machine a few inches further to pick up the last
amount of solution dispensed onto the carpet.
3. Check the inlet filter in the opening of the fresh water/
solution tank for damage or debris. Holes in the screen
can allow contaminants to enter the pump resulting in
costly repairs. A clogged screen will reduce pump per-
formance and may cause permanent damage.
4. Remove the clear dome on top of the recovery tank.
a) Inspect for damage to the dome and gasket. Dirt
or debris on the gasket or sealing surface of the tank
can cause a vacuum leak and reduce vacuum perfor-
mance.
b) The intake filter screen in the standpipe should
be clean of debris, securely in place and checked peri-
odically for any damage, replace if necessary.
Return the cover to its original position.
4
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10. As dirty solution is recovered, some foaming may be
noted. Excessive foaming can be counteracted with
liquid defoamer applied according to the chemical
manufacturing directions. Do not allow foam to rise
into or near the clear dome. Use defoamer or empty
and flush the recovery tank.
11. To empty the recoverytank, remove the dome assem-
bly and lift the tank off. Dispose of the recovered water
properly. Ensure the intakefilterscreen in the standpipe
is securely in place and clean of any debris after dis-
posal.
12. If streaking occurs after a period of operating time,
this means the solution (fresh water) tank is near empty.
Streaking is eliminated by adding more water and
chemical solution to the tank. The recovery tank must
be emptied whenever adding to the solution tank.
13. To empty the solution tank: Disconnect the vacuum
hose cuffs at the rear of the machine (Items 60 & 21).
Then connect the power fill adapter to the vaccum hose
leading to the dome and turn the vacuum switch on.
OPERATINGWITHACCESSORYTOOLS
1. To connect the accessory tool, first disconnect the hose
coupling at the rear of the machine. Then connect the
hose from the accessory tool.
2. Next, pull the cuffs apart on the vacuum hose at the rear
of the machine. Then connect the accessory tool
vacuum hose to the vacuum hose which is attached to
the dome assembly.
3. Turn the vacuum and accessory pump switches on.
Solutionwillbedispensed while the accessory tool trig-
ger is depressed.
SERVICING
This self-contained extractor is designed and manufactured
to provided years of trouble free service with a minimum
of maintenance and service. The following recommenda-
tions are intended to assist the operator and Service Tech-
nician in performing routine maintenance.
WARNING: Always unplug your machine before per-
forming any service. Severe personal injury could re-
sult if the electrical power is not disconnected.
9. Tilt the machine back on the rear wheels and walk
forward to position the machine along side the previ-
ous pass (slightly overlapping).
Refer to the REPAIR MANUAL or contact your local Distributor for additional information.
AfterEachUse:
1. Clean the dome top, gasket and recovery tank with
fresh,clean water. Do not reinstall the dome until the
next use, this will allow the recovery tank to dry out.
2. Lift the intake filter screen out of the standpipe, clean
with fresh water and dry, then reinstall.
3. Flush the solution tank and inlet screen with clean wa-
ter.
4. The handle may be folded down for storage. Simply
loosen the knob on it and fold down.
5. Store your machine in a dry, protected area. Do not
expose this machine to rain, standing water or freezing
temperatures.
Periodically:
After continuous or repeated use, the following items will
need cleaning.
1. Jet: Unplug the cord and empty the recovery and
solutiontanks. Tiltthe machine backward. Remove the
jet tip shown on page 8 and soak in vinegar until visible
deposits are dissolved, then scrub with a soft bristle
brush. Note: Jet tip should be replaced once a year
because it tends to erode under extended use. This
may cause overuse of solution and streaking.
2. The inline strainer located under the machine should
also be cleaned periodically. The strainers condition
can be viewed through its’ clear cover, which is pro-
tected by the strainer guard. Remove the two screws
on the guard then unscrew the cover. Lift the strainer
out of the cover and clean with fresh water. A clogged
strainermayprevent solution from flowing to the pump.
3. Cleanthe vacuumheadassemblyperiodically. Remove
the door (page 6, #91), then clean out any debris which
may be trapped in the vacuum hose or the vacuum shoe.
ANAUTHORIZEDSERVICECENTERSHOULD
PERFORMTHEFOLLOWINGPROCEDURES:
The cogged belt drive system rarely requires tightening. If
the belt becomes loose from wear, it is time to replace it.
Follow this procedure: Lay the machine down on its side.
Remove the 4 bolts holding the brush housing assembly
and position it next to the tank body (take care not to put
undo stress on the solution hose coming from the strainer).
Loosen the two motor bracket mounting screws. Slide the
motor away from the brush to tighten the belt or toward the
brush to remove. If you are replacing the belt it will be
necessary to remove the brush assembly to install a new
one. Remove the two axle shaft retaining screws located
on either side of the brush housing. Loop belt over cog and
reinstall brush. Unlike a “V” type belt, the cogged belt is
run with basically zero deflection. To test the belt tension,
hold the belt between your thumb and forefinger and twist
to the side. It should turn approximately 90°with little
effort. If it twists more than 90°, retighten the belt.
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69
72
51
55
9
Machine
6
123
80
45
6
77
73-75
76
81
82
83
84
67
53
68
Vacuum Motor
Mounting Sets (3):
10 11
12 13 7
14 15
16 17
95
96
97
18
19
21 20 79
22
89
26 28
8
27
89
88
78 93
71
70
23
24
90
25
41
29
11
34 60
21
30
31
35
32 24
33
85
90
36
37
38
39 40
63, 64
65
66
11 49
42 48
44
43
41
45
46
47
42
86
87
26 62
60
94
59
54
56
50
53
54
56
57
58
PUMP: Access from bottom of machine
by removing brush housing,
then remove 4 plate screws
located under recovery tank.
101
102 103
104
105
106
54
53
52
91
90
92
17
InlineStrainerAssembly
03/01
61
98
99
100
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MachinePartsList
03/01
ITEM PART NO. DESCRIPTION QTY.
1 962007 Screw 2
2 980004 Washer, 1/4 Flat 2
3 248201 Spacer, Tank Handle 2
4 243902 Handle, Recovery Tank 1
5 242701 Dome 1
6 243402 Gasket, Dome 1
7 612001 Clamp, Cable 2
8 920619 Nut, 1/2 Pipe Lock 1
9 248502 Strain Relief, Straight 2
10 246605 Plate, Control 1
11 W351D Screw, 10-24 x 1/2 THP 11
12 911089 Switch, Rocker 2
13 920030 Flange Nut 1
14 962147 Screw, 10-32 x 1.75 PHP 8
15 240806 Bracket, Cord Wrap 1
16 243901 Handle, Black 1
17 W136D Screw, #8 x 1/2 THP 10
18 3704 Switch, Momentary 1
19 206651 Plate, Switch 1
20 248505 Stiffener, Handle 2
21 242402 Cuff, Hose (to dome) 2
962119 Screw, Hose to Dome 1
22 244108 Hose, 1.25x4' 1
23 247003 Pivot, Handle LH 1
247004 Pivot, Handle RH 1
24 980612 Washer, Thrust 4
25 960033 Screw, 1/2x1-1/2 Shoulder 2
26 W136D1 Screw, #8 x 1/2 THP 2
27 508519 Strain Relief 1
28 908083 Cord Asm, Handle 1
29 246602 Plate, Strain Relief 1
30 W107D Washer 4
31 248504 Strap, Hose 2
32 241307 Body (used with pump 247006) 1
33 S223P Brass Barb, 1/4 to 1/4 MPT 1
34 203302 Quick Connect, 1/4 Male 1
35 203308 Quick Connect, 1/4 Female 1
36 243801 Grommet 2
37 242302 Cover, Rear 1
38 209771 Wheel, 6 x 1-1/2 Grey 2
39 240501 Axle, Wheel 1
40 S482P Snap Axle Cap 2
41 243304 Fitting 2
42 242901 Elbow 2
43 241305 Body, Inline Strainer 1
44 248506 Strainer Screen, Inline 1
45 243405 Gasket, Inline Strainer 1
46 241501 Clear Cap, Inline Strainer 1
47 3771 Elbow 1
48 S613A Coupling 1
49 240801 Bracket, Strainer 1
50 3771 Elbow, Under Sol'n Tank 1
51 244202 Housing, Brush 1
52 962152 Bolt, Tap 1/4-20 x 3-1/4 1
53 W104D Washer, 1/4 Flat 7
ITEM PART NO. DESCRIPTION QTY.
54 980002 Washer, 1/4 Lock 9
55 962151 Screw, 1/4-20 x 4 HHCS SS 1
56 W189D Screw, 1/4-20 x 3/4 HH SS 4
57 243403 Gasket, Vac Shoe 1
58 246606 Plate, Vac Shoe 1
59 W311D Washer 4
60 242401 Cuff, Hose 2
61 243408 Gasket, Pump Plate 1
62 247005 Plate, Cover 1
63 245203 Vac Motor 1
64 603473 Gasket, Under Vac Mtr. 1
65 243401 Gasket, Vac Transfer 1
66 248503 Screen, Vac Intake 1
67 248401 Stud, Threaded 3
68 920011 Nut, 1/4-20 Elastic Stop 3
69 248604 Solution Tank, Grey 1
70 240803 Bracket, Solution Tank 1
71 962006 Screw, 1/4-20x1/2 PHP 3
72 240202 Adaptor, Hose to Dome 1
203359 Fitting, Hose Barb 3/8 2
73 243301 Filter Asm, Solution 1
74 200871 Brackets, Filter 2
75 W136D Screw, #8 x 1/2 THP 4
76 248603 Recovery Tank, Grey 1
77 243307 Filter Asm., Standpipe 1
78 246701 Pin, Tank Locator 1
920019 Nut, 1/4-20 Hex Jam 1
79 908059 Cord Asm. 1
80 980005 Washer, Wave 2
81 962154 Screw, 6-32x5/8 PHP 1
82 247201 Retainer, Filter 1
83 W144D Nut, 6-32 Hex w/Nyloc 1
84 245109 Label, Warning 1
85 243406 Gasket, Exhaust 1
86 243602 Guard, Strainer 1
87 962153 Screw,10-24x1/2 Wsher. Hd. 2
88 245113 Lock, Handle 2
89 920017 Nut 2
90 W350D Screw 10-24x1/2 THP MS SS 10
91 242702 Door, Clean-Out 1
92 243407 Gasket 1
93 962022 Bolt 2
94 223470 Gasket 1
95 W343D Screw, 10-24x1 PHP 2
96 980015 Washer #10 Ext. Tooth 2
97 W106D Nut, 10-24 Hex S/S 2
98 249401 Valve, Check Inline 1
99 980035 Washer, Int. Tooth 2
100 242002 Clamp 1
101 247006 Pump, 60 psi 1
102 240810 Bracket, Pump Mounting 1
103 S535P Brass Barb 1/4 to 3/8 MPT 1
104 242902 Elbow, 1/4 MPTx1/4 Barb 90 1
105 S804N Plug, 3/8 Brass HH 1
106 962001 Screw, 10-24x1/4 FHP 4
Not Shown: Hoses:
244110 Hose, Strainer to Pump 0.75 ft.
244104 Hose, Pump to QC 1.92 ft.
244105 Hose, Tee to QC 2.75 ft.
244102 Hose, Tank to Strainer 1.17 ft.
244107 Hose, Adaptor Fill 5.5 ft.
Not Shown: Labels:
205171 Label, Push to Clean 1
245111 Label, Instructions 1
245112 Label, Defoamer 1
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Brush Housing Assembly
7
89
10
11
12
13
6
16 17
18
19
21
22 23
24
25 26
27
28
29
30
22
23
8
1
23
4
56
18
20 14
15
03/01
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BrushHousingAssembly
PartsList
9
03/01
ITEM PART NUMBER DESCRIPTION QTY.
1 903009 Belt 1
2 246901 Pulley, Drive 1
3 240804 Bracket, Motor Mting 1
4 245202 Motor, Brush Drive 1
5 W329D Nut, 10-32 Hex 2
6 980015 Washer, #10 Ext. Tooth 5
7 920017 Nut, 10-24 ESNA S/S 4
8 240812 Bracket, Top Single Jet 1
9 S296P Brass Barb 1/4 to 1/8 MPT 1
10 243306 Fitting-Elbow 1/8 1
11 240811 Bracket, Bottom Single Jet 1
12 244202 Housing, Brush 1
13 W106D Nut, 10-24 HEX S/S 3
14 W153D2 Screw, 10-24x3/4 PHP 4
15 244902 Jet-Spray 11004 1
16 W353D Screw, 1/4-20x1/2 FHP 2
17 980032 Washer, 1/4 Flat Ext. 2
18 980075 Washer, 3/16 Fender 4
19 W124D Washer-Lock,#10 Int.Tooth 2
20 962150 Screw, 10-24x1/2 HH SS 2
21 962113 Grounding Screw 1
22 213601 Guard, Brush 2
23 980612 Washer, Thrust 2
24 962062 Screw, Pan Hd. 3
25 3743 Cog, Brush 1
26 3677 Bearing, Rulon Sleeve 2
27 243601 Guard, Belt 1
28 W199D1 Screw, 8-32 x 1/2 THP 2
29 3731 Brush 1
30 217701 Shaft, Brush 1
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10
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WIRING DIAGRAM
WIRING DIAGRAM
MACHINEWITHOPTIONAL HOURMETER
11
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WARRANTY POLICY
PACIFIC STEAMEX INC. LIMITED WARRANTY
The Pacific Steamex Inc. Dynamo/Triumph 440 Carpet Extractor has been manufactured, tested and inspected in accordance
with specific engineering requirements and is WARRANTED to be free from defects in workmanship and materials as follows:
Five (5) years parts, One (1) year labor – Polyethylene components.
One (1) year parts and labor – All other components unless excluded below.
This warranty extends to the original user/purchaser and only when used, operated and maintained in accordance with Pacific
Steamex Inc. Operating and Maintenance instructions.
This warranty does not apply to the following wear parts and accessories of the machine including:
Nor does it apply to damage or failure caused by improper use, abuse or neglect. Warranty credit or replacement of return parts
including motors, pumps, etc., is subject to incoming inspection of those items.
To secure repair under this warranty, the following procedure should be taken:
•The inoperative machine or warranted parts must be delivered to the authorized dealer with shipping and delivery charges
prepaid. If unable to locate the Dealer, you may contact Pacific Steamex Inc. at the address listed herein for the location
of the nearest Pacific Steamex Inc. repair center or agent or for other instructions pertaining to your warranty difficulty.
•Upon compliance with the above warranty procedure, all warranted repairs would be completed at no additional charge or
cost to the user.
•Only Pacific Steamex Inc. or its authorized dealers and agents may make no charge warranty repairs on this product. All
others do so at their own risk.
This warranty limits Pacific Steamex Inc. liability to the repair of the product and/or warranted parts replacement and does
not include incidental or consequential damages arising from the use of a Pacific Steamex Inc. machine whether defective or
not.
This warranty is in lieu of all other expressed or implied warranties and is extended to the original purchaser/user.
PACIFIC STEAMEX, INC.
2259 S. SHERIDAN
MUSKEGON, MICHIGAN 49442-6252
1-800-968-1332
FAX [phone]
03/01 245601
PartNumber
908059
209771
244902
903009
3731
210905
243307
243301
248506
PartName
Cord Assembly
Wheel
Jet Tip
Belt
Brush
Carbon Brush
Filter Intake Screen, Standpipe
Inlet Screen, Solution
Strainer, Inline
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