Page Ir3100 User manual

IR3100

IR4100

BGA Rework Stations

MANUAL NO. 5050-0601

Revised 8/31/2020

for software version 3.00

Page 1

TABLE OF CONTENTS

Safety ...................................................................................................................................... 1

Specifications .......................................................................................................................... 1

Packing List ............................................................................................................................. 2

Hardware Overview and Identification ..................................................................................... 6

Unpacking & Initial Set-up ....................................................................................................... 7

Unpacking............................................................................................................................ 7

Set-up .................................................................................................................................. 8

Software Overview .................................................................................................................. 8

The Profiler Screen (Production Mode)................................................................................ 9

The Profiler Screen (Developer Mode) .............................................................................. 12

The Component Alignment Screen .................................................................................... 14

The Setup Screen .............................................................................................................. 15

The Diagnostics Screen..................................................................................................... 18

Operation............................................................................................................................... 20

General Overview .............................................................................................................. 20

Procedure .......................................................................................................................... 21

Production Mode ............................................................................................................ 21

Developer Mode ............................................................................................................. 22

Small Components ......................................................................................................... 24

Maintenance.......................................................................................................................... 25

Warranty................................................................................................................................ 27

WARNING

Read the safety & setup information sections in this manual before

installing and using your new rework system.

Page 1

Safety

1. Do not touch heaters or heater accessories during operation.

2. After powering down the system, be sure to let everything cool off before touching.

3. Make sure there is adequate ventilation or use fume extraction equipment.

4. Do not operate near combustible vapors.

5. Do not leave the equipment unattended while it is on.

6. Do not open the rear access door without first disconnecting the main power cable.

Specifications

Top Heater Dual 250 Watt (500 Watt Total) Medium/Long wave Infrared

Emitter with a temp. range of 100°-328°C (212°-624°F).

Vacuum Approx. 25 in/Hg at vacuum pick; 4 in/Hg at accessory port

Optics 1080p color camera with a dichroic image splitting prism

Positioning Accuracy

(Z travel) Precision stepper motor with .0011” (28µm)accuracy

Video Up to 240x zoom, Quad-Field imaging and image capture.

Component Nest Maximum: 65x65mm (2.5” sq) Minimum: 1mm square

Part number IR-3100 8007-0586 for 120V, 50/60hz

8007-0587 for 230v, 50hz

Size IR-3100 737mm (29”) Hx 686mm (27”) Wx 737mm (29”) D

Weight IR-3100 45kg (120lbs)

Preheater IR-3100 1000 Watt Medium/Long wave infrared with a temp. range of

100°-221°C (212°-430°F). 1.5” of height adjustment.

PC Board Size IR-3100 Maximum 12” x 12”; No minimum

Part number IR-4100 8007-0591 for 120V, 50/60hz

8007-0592 for 230v, 50hz

Size IR-4100 737mm (29”) Hx 1188mm (44”) Wx 965mm (38”) D

Weight IR-4100 90kg (200lbs)

Preheater IR-4100

1900 Watt total Medium/Long wave IR with a temp. range of 100°-

221°C (212°-430°F) for both the center element and the auxiliary

elements around the edge. 1.5” of height adjustment.

PC Board Size IR-4100 Maximum 24” x 24”; No minimum

Page 2

Packing List

8007-0586 IR3100, 120 VAC*

8007-0587 IR3100, 230 VAC**

Part Id Description Qty UM

1107-0037 PC MONITOR, 24" Widescreen, LCD 1 EA

1107-0041 Keyboard, Computer, Wireless 1 EA

1332-0134* POWER CORD, DOM DETACHED 1 EA

1332-0093** POWER CORD,DETACHABLE,230V 1 EA

1332-0280** Power Cord, Type G, to C13, 230V, Fused 1 EA

1332-0287** AC Adapter, Type G to Type A/B (US) 2 EA

1332-0288** AC Adapter, Type E/F to Type A/B (US) 2 EA

3008-0383 Cable, HDMI to HDMI, Male to Male, 1M 1 EA

5005-0164 BANDING, CUT-TO-LENGTH, 1/2" WIDE, BLACK 86 IN

5005-0165 BUCKLE, REUSABLE, 1/2" BAND WIDTH, BLACK 1 EA

5005-0170 SHIPPING CRATE, TF1800/IR3100 1 EA

5050-0597 INSTR,INSTALLATION,SODR-CAM,IR3100/4100 1 EA

6000-0468-01 SODR-CAM ARM ASSY, IR3100 1 EA

6020-0257 COMPUTER, INTEL NUC loaded build 1 EA

6993-0306 IR/TF Monitor Arm Kit 1 EA

7008-0332* TOP ASSEMBLY, IR3100 DOMESTIC 1 EA

7008-0333** TOP ASSEMBLY, IR3100 EXPORT 1 EA

7950-0160 IR3100 PACKOUT 1 EA

Part Id Description Qty UM

1001-0001 STENCIL,COMPONENTS,LEADS 1 EA

1100-0100 PACE MousePad, 9-2014 1 EA

1100-0231 TOOL,NOZZLE/CHIP ASSY 1 EA

Part Id Description Qty UM

1209-0025 GRIP, NOZZLE/CHIP TOOL 1 EA

1317-0017 PAD, NOZZLE/CHIP TOOL 1 EA

1360-0067 TOOL,NOZZLE/CHIP 1 EA

1100-0303 NOZZLE CHANGE PAD 1 EA

1100-0312 HEX KEY, 5MM, LOOPED T-HANDLE 1 EA

1132-0070 TOOL, 3/32" BALL_END SCREWDRIVER 1 EA

1132-0071 TOOL, 5/64" BALL END SCREWDRIVER 1 EA

1340-0174 K-TYPE THERMOCOUPLE 40 GA 4 EA

3008-0295 Cable, USB-A / USB-B, Male, 6' 1 EA

3008-0931 CABLE,1M,USB3.0,TYPE A MALE,TYPE B MALE 1 EA

4018-0100-P1 OPTICAL ALIGNMENT 1 EA

6000-0245 FLUX TRAY ASSEMBLY 1 EA

6000-0247 STENCIL PLATFORM ASSY. 1 EA

6000-0448 CENTERING CLAMP ASSY 1 EA

6000-0453-P4 ODD-SHAPED BOARD HOLDER KIT 1 EA

6000-0473-P4 HEAVY DUTY ODD-SHAPED BOARD HOLDER KIT 1 EA

6016-0033 SET, HEX KEY TF1700/2700 1 EA

Page 3

Part Id Description Qty UM

1100-0310 WRENCH, OPEN END 1/4" 1 EA

1132-0057 WRENCH, HEX 1/16" 1 EA

1132-0058 WRENCH, HEX 3/32" 1 EA

1132-0059 WRENCH, HEX 9/64" 1 EA

1132-0060 WRENCH, HEX 5/64" 1 EA

1132-0061 WRENCH, HEX 3/16" 1 EA

1132-0062 WRENCH, HEX 5/32" 1 EA

1132-0064 WRENCH, HEX, .050" 1 EA

1132-0065 WRENCH, HEX, 1.5MM 1 EA

1132-0066 KEY, HEX, 1/8" 1 EA

1351-0774 LABEL, IDENT, 1.75 SQUARE 1 EA

6993-0290 KIT, IR VACUUM PICK 6 SIZES 1 EA

Part Id Description Qty UM

1121-0920 VACUUM PICK, TF, 5MM 1 EA

1121-0921 VACUUM PICK, TF, 2.5MM 1 EA

1121-0922 VACUUM PICK, TF, 9.5MM 1 EA

1121-0952 Vacuum Pick, 10 mm Dia, 1 EA

1121-0953 Vacuum Pick, 13 mm Dia, 1 EA

1121-0954 Vacuum Pick, 6 mm TF 1 EA

1213-0102 ORING VITON, AS568A-008 4 EA

6993-0298 IR Stencils Pack 1 EA

Part Id Description Qty UM

4058-0004-01 Shields 0.5"sq opening 1 EA

4058-0004-02 Shields 0.75"sq opening 1 EA

4058-0004-03 Shields 1"sq opening 1 EA

4058-0004-04 Shields 1.25"sq opening 1 EA

4058-0004-05 Shields 1.5"sq opening 1 EA

6993-0313 JAWS KIT, SQUARE COMPONENT 1 EA

6993-0314 JAWS KIT, RECTANGULAR COMPONENT 1 EA

7027-0001-M HANDPIECE, PV-65, PIK-VAC 1 EA

CD5050-0459 CD,PACE MANUALS 7 LANG. 1 EA

* Only included with 120V units

** Only included with 230V units

Page 4

8007-0591 IR4100, 120 VAC*

8007-0592 IR4100, 230 VAC**

Part Id Description Qty UM

1107-0037 PC MONITOR, 24" Widescreen, LCD 1.00 EA

1107-0041 Keyboard, Computer, Wireless 1.00 EA

1332-0289* Power Cord, Type Nema 5-20P to C19, 120V 1.00 EA

1332-0281** Power Cord, Type E/F to C19, 230V 1.00 EA

1332-0282** Power Cord, Type G to C19, 230V 1.00 EA

1332-0287** AC Adapter, Type G to Type A/B (US) 2.00 EA

1332-0288** AC Adapter, Type E/F to Type A/B (US) 2.00 EA

3008-0383 Cable, HDMI to HDMI, Male to Male, 1M 1.00 EA

5005-0164 BANDING, CUT-TO-LENGTH, 1/2" WIDE, BLACK 104.00

5005-0165 BUCKLE, REUSABLE, 1/2" BAND WIDTH, BLACK 1.00 EA

5005-0169 SHIPPING CRATE, TF2800/IR4100 1.00 EA

5050-0597 INSTR,INSTALLATION,SODR-CAM,IR3100/4100 1.00 EA

6000-0468-02 SODR-CAM ARM ASSY, IR4100 1.00 EA

6020-0257 COMPUTER, INTEL NUC loaded build 1.00 EA

6993-0306 IR/TF Monitor Arm Kit 1.00 EA

7008-0334* TOP ASSEMBLY, IR4100 DOMESTIC 1.00 EA

7008-0335** TOP ASSEMBLY, IR4100 EXPORT 1.00 EA

7950-0161 IR4100 PACKOUT 1.00 EA

Part Id Description Qty UM

1001-0001 STENCIL,COMPONENTS,LEADS 1.00 EA

1100-0100 PACE MousePad, 9-2014 1.00 EA

1100-0231 TOOL,NOZZLE/CHIP ASSY 1.00 EA

Part Id Description Qty UM

1209-0025 GRIP, NOZZLE/CHIP TOOL 1.00 EA

1317-0017 PAD, NOZZLE/CHIP TOOL 1.00 EA

1360-0067 TOOL,NOZZLE/CHIP 1.00 EA

1100-0303 NOZZLE CHANGE PAD 1.00 EA

1100-0312 HEX KEY, 5MM, LOOPED T-HANDLE 1.00 EA

1132-0070 TOOL, 3/32" BALL_END SCREWDRIVER 1.00 EA

1132-0071 TOOL, 5/64" BALL END SCREWDRIVER 1.00 EA

1340-0174 K-TYPE THERMOCOUPLE 40 GA 4.00 EA

1348-0700-01 KIT,SUPPORT LEG,BRD HLDR,TF2800/IR4100 1.00 EA

1405-1047 SCR,SKT,8-32X2.25,SSNAHS 4.00 EA

3008-0295 Cable, USB-A / USB-B, Male, 6' 1.00 EA

3008-0931 CABLE,1M,USB3.0,TYPE A MALE,TYPE B MALE 1.00 EA

4018-0100-P1 OPTICAL ALIGNMENT 1.00 EA

6000-0245 FLUX TRAY ASSEMBLY 1.00 EA

6000-0247 STENCIL PLATFORM ASSY. 1.00 EA

6000-0448 CENTERING CLAMP ASSY 1.00 EA

6000-0453-P4 ODD-SHAPED BOARD HOLDER KIT 1.00 EA

6000-0463 PCB ANTI-SAG SUPPORT MECHANISM, TF2800 1.00 EA

6000-0473-P4 HEAVY DUTY ODD-SHAPED BOARD HOLDER KIT 1.00 EA

6016-0033 SET, HEX KEY TF1700/2700 1.00 EA

Part Id Description Qty UM

1100-0310 WRENCH, OPEN END 1/4" 1.00 EA

1132-0057 WRENCH, HEX 1/16" 1.00 EA

Page 5

1132-0058 WRENCH, HEX 3/32" 1.00 EA

1132-0059 WRENCH, HEX 9/64" 1.00 EA

1132-0060 WRENCH, HEX 5/64" 1.00 EA

1132-0061 WRENCH, HEX 3/16" 1.00 EA

1132-0062 WRENCH, HEX 5/32" 1.00 EA

1132-0064 WRENCH, HEX, .050" 1.00 EA

1132-0065 WRENCH, HEX, 1.5MM 1.00 EA

1132-0066 KEY, HEX, 1/8" 1.00 EA

1351-0774 LABEL, IDENT, 1.75 SQUARE 1.00 EA

6993-0290 KIT, IR VACUUM PICK 6 SIZES 1.00 EA

Part Id Description Qty UM

1121-0920 VACUUM PICK, TF, 5MM 1.00 EA

1121-0921 VACUUM PICK, TF, 2.5MM 1.00 EA

1121-0922 VACUUM PICK, TF, 9.5MM 1.00 EA

1121-0952 Vacuum Pick, 10 mm Dia, 1.00 EA

1121-0953 Vacuum Pick, 13 mm Dia, 1.00 EA

1121-0954 Vacuum Pick, 6 mm TF 1.00 EA

1213-0102 ORING VITON, AS568A-008 4.00 EA

6993-0298 IR Stencils Pack 1.00 EA

Part Id Description Qty UM

4058-0004-01 Shields 0.5"sq opening 1.00 EA

4058-0004-02 Shields 0.75"sq opening 1.00 EA

4058-0004-03 Shields 1"sq opening 1.00 EA

4058-0004-04 Shields 1.25"sq opening 1.00 EA

4058-0004-05 Shields 1.5"sq opening 1.00 EA

6993-0313 JAWS KIT, SQUARE COMPONENT 1.00 EA

6993-0314 JAWS KIT, RECTANGULAR COMPONENT 1.00 EA

7027-0001-M HANDPIECE, PV-65, PIK-VAC 1.00 EA

CD5050-0459 CD,PACE MANUALS 7 LANG. 1.00 EA

* Only included with 120V units

** Only included with 230V units

Page 6

Hardware Overview and Identification

I. Sodr-Cam with Ring of

Light – The Sodr-Cam

provides a close-up view

of the action at the

reflow site, for real time

monitoring of the solder

reaching liquidus.

II. Pik-Vac switch and

mount – The switch

next to the Pik-Vac

holder will activate the

vacuum pump for 15

minutes, so that

components can be

handled manually using

the included PV-65 Pik-

Vac tool.

III. Thermocouple Inputs

– Up to 4 K-type thermo-

couples can measure

temperatures around the

work piece in addition to

the IR sensor.

IV. IR Sensor– A non-contact IR Temperature Sensor monitors and controls the ramp-up and temperature

of the component in real time, by controlling the top heater's output throughout the heating process.

V. Reflow Head – Houses the Infrared emitters for top-side heating and the component vacuum pik. The

Reflow head moves up and down via precision stepper motor for consistent and reliable positioning.

a. Theta Adjustment Knob – For rotating the component to align it with the pads on the board,

once it has been picked up by the vacuum pik in the Reflow Head.

b. IR Heater Indicator – Neon lamp indicating the IR emitter activity levels.

VI. Optics Housing – Contains the High-Def (1080p) Optical Alignment System (Camera, Prism and

lighting.) The optics housing extends and retracts automatically as needed during the process.

VII. Cooling Fan – The component and PCB are cooled by the cooling fan, which is activated automatically

during the cool down zone or operated manually as needed.

VIII. LCD Monitor – Displays software package from PC.

IX. Board holder with Board Support Wand – Fine adjustment of the board holder can be made in the X

and Y directions by using the micrometer knobs located on the front of the unit and on the right side of

the holder itself. The board holder also has a Board Support Wand, used to help prevent sag of

large/heavy boards.

X. On/Off switch – Used to turn the machine on or off. Always turn the machine on before starting the

software, and allow the software to close before turning off the unit.

XI. Bottom Heater Height Adjustment – Used to adjust the distance between the bottom heater and the

workpiece.

XII. Emergency Stop – This button is used to cut power to the machine immediately in case of an

emergency.

Page 7

Unpacking & Initial Set-up

Unpacking

1. Attention: Packaging must be saved for all future shipping requirements! – This

includes the entire shipping container and all internal foam packaging material. It will

be needed, should the unit need to be returned to PACE for any reason.

2. Warning! Lift machine by frame. Do not lift by board holder rail(s)! Serious

damage to machine will occur, voiding warranty. – There are cutouts in the base

foam insert for 2 people to have easy access to the hand holds located at the front and

rear of the machine frame.

3. Do not cut reusable band! – Band is required for all returns to immobilize heater

head during shipment. Use a flat-blade screwdriver to pry buckle pawl away from

band and release tension.

4. Prior to use, remove red shipping cushion by rotating micrometer head

clockwise until cushion can be easily removed. – Retain cushion and reinstall if

unit is transported. The board holders utilize springs to maintain force against the Y-

axis adjustment micrometer spindle point. Vibration during shipment can cause the

board holder to bounce, potentially loosening or damaging the micrometer.

5. Sodr-Cam Installation Instructions – For IR3100/4100 units, the Sodr-Cam arm

assembly ships detached from the unit and must be installed by the customer as

detailed in the 5050-0597 installation instructions included in the package.

6. Prism Shipping Screw Warningl – This label is affixed to the alignment camera

cover and reads as follow: “Using 3/32” hex driver, loosen these two shipping screws

½ turn (do not remove) prior to connecting power to the machine or verifying prism

alignment. Retain this label for future use. Re-tighten screws and reapply label if

machine is shipped or transported.”

Page 8

Set-up

1. Connections –

a. Place the PC next to the machine and connect the provided USB/HDMI cables.

b. Assemble the monitor arm kit onto the right side of the machine, attach monitor

and connect to PC.

c. Set out wireless keyboard and mouse, make sure they are turned on and the

wireless receiver has been plugged into the PC.

d. Plug in the power cords for the PC, Monitor, and the BGA unit.

2. Accessories –

a. Insert a vacuum pick-

i. Select the smallest vacuum pick that can lift the component. If the

component cannot be reliably picked up, move to a larger vacuum pick.

ii. The vacuum pick will thread into the shaft located between the IR

emitters at the bottom of the heater head assembly. Never use tools to

tighten the vacuum pick as doing so can damage the threads or bend the

pick.

3. Power on –

a. Make sure everything is connected to an appropriate power source.

b. Turn on circuit breaker on back of the IR machine.

c. Turn on PC and monitor.

d. Turn on the switch at the front right-hand corner of the machine.

e. Once PC has finished booting up and the machine is running, double-click on

the PACE IR software icon.

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