Pal Manufacturing 5740063 User manual

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481 Panet Road Winnipeg, MB R2C 2Z1
15 AND 25 GALLON SPRAYERS
INSTRUCTION MANUAL
GENERAL INFORMATION
The purpose of this manual is to assist you in operating and maintaining your lawn and garden
sprayer. Please read it carefully as it furnishes information which will help you achieve years of
dependable trouble free operation.
WARRANTY-PARTS-SERVICE
To obtain prompt, efficient service, always remember to give the item number and your model
number. Whenever you need parts or repair service, contact Princess Auto Ltd. at:
Telephone # [phone] Fax # [phone]
The sprayer is shipped in a carton and requires assembly before it can be used.
Refer to parts list and drawing, and then follow this procedure when assembling:
IA) ASSEMBLY INSTRUCTION FOR 25 GAL. PULL TYPE, ITEM # 8002029 (P. 17-19)
1) Install tow frame (19) on frame (17) using bolts (18) and lock nuts (13).
2) Install boom frame (10) on frame (17) using bolts (9) and lock nuts (13).
3) Install lid and outlet plug on tank (69) with tether straps.
4) Install tank (69) on frame (17) using bolts, lock washers, and plain washers (14), (15), (16).
5) Slide wheels (12) on to axle followed by washer (11) and install cotter pin (71).
6) Insert boom slide frame (55) into bottom boom frame (10) and lock in position using pin (67)
and thumb screw (66).
7) Install boom arm left inside (1), right inside (50) on frame boom slide (55) using carriage
bolt, plain washer, lock washer, and wing nut (54), (4), (56), (57).
8) Install boom arm left outside (5), right outside (43) on inside boom arms (1),(50) using bolt,
plain washer, lock washer, and nut (2), (4), (56), (3).
9) See page 16 for pump assembly diagram. Use Teflon tape on all pipe thread fittings
10) Mount pump (27) and switch holder (28) to tank using screws (34).
NOTE: There is an extra 6 feet of red wire so that the switch can be mounted
near the operator. If mounted on the tank, wrap the extra 6 feet of wire.
9110602
REV. 05 NOV. 03
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11) Install grommet (47) on tank (69).
12) Insert hose (48) through grommet (47). Lubricate grommet for ease of installation.
13) Slide hose clamp (46) on hose (48). Insert hose to elbow (26) on pump and tighten clamp.
From inside tank install barb (45) and strainer (44) to hose (48).
Note: Place hose in bottom of tank, so that it does not curl upward.
14) Slide hose clamp (38) on hose (64), insert hose on barb hose flat (35), slide hose clamp on
opposite end of hose, and connect the hose into tee (52) and tighten clamps.
Important: Ensure direction of the tee is as per drawing.
15) Install barb (25) and vinyl washer (62) to tank (69).
16) Slide hose clamp (38) on hose (33), connect hose to barb (25), slide hose clamp on opposite
end of hose. Connect hose on barb hose flat (35) and tighten clamps.
17) Install clips (32) to tank (69) using screws (60).
18) Slide hose clamp (38) on hose (58), connect hose to barb hose flat (35). Connect opposite
end to wand (59). Hose can be wrapped around tank and wand inserted in clips.
19) Install nut (6) on elbow (37) and tee (51), turn the nut up to the end of the thread on elbow
and tee.
20) Pass elbow (37) and tee (51) through hole on boom arms (43), (50), (1), (5).
21) Install O-ring (40) on filter (39). Insert filter (39) in elbow (37) and tee (51) and install
O-ring (40), nozzle tip (41) and nut (42) on elbow and tee.
22) Tighten nut (6) toward boom. Do not over tighten. Adjust the nozzle spray direction
directly towards the ground.
23) Repeat 19, 20, 21 and 22 for all nozzles.
24) Tie hoses (49), (8) using cable tie (68) on boom arm holes (1), (5), (43), (50).
25) Make sure all fittings are tight.
Note: Sprayer wand replacement tip # 8 is provided for precise spot spraying.
YOUR SPRAYER IS READY TO USE.
NOTE: Read instruction manual and understand fully before operating the unit.
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IB) ASSEMBLY INSTRUCTION FOR 25 GAL. PULL TYPE DELUXE,

ITEM # 8002065 (P.20-22)
1) Install tow frame (33) on frame (36) using bolt (35) and lock nut (37).
2) Install boom frame (27) on frame (36) using bolt (67) and lock nut (37).
3) Install tank (38) on frame (36) using bolt, lock washer, and plain washer (30), (31), (32).
4) Install lid and outlet plug on tank (38) with tether straps.
5) Slide tires (29) on to axle and install washer (28) and cotter pin (66).
6) Insert boom slide frame (14) on boom frame (27) and lock in position using pin (25) and
thumb screw (17).
7) Install middle boom (18) and spacers (15) on frame boom slide (14) with bolt (13) and lock
nut (37).
8) Install left boom (21) and right boom (4) on middle boom (18) with bolt (67) and lock nut
(37).
9) See page 16 for pump assembly diagram. Use Teflon tape on all pipe thread fittings.
10) Mount pump (44) and switch holder (41) to tank using screws (45).
NOTE: There is an extra 6 feet of red wire so that the switch can be mounted
near the operator. If mounted on the tank, wrap the extra 6 feet of wire.
11) Install grommet (11) on tank (38).
12) Install barb (39) and vinyl washer (6) to tank (38).
13) Insert hose (57) through grommet (11). Lubricate grommet for ease of installation.
Note: Place hose in bottom of tank, so that it does not curl upward.
14) Slide hose clamp (9) on hose (57). Insert hose to elbow (42) on pump and tighten clamp.
From inside tank install barb (58) and strainer (59) to hose (57).
15) Install clips (63) to tank (38) using screws (64).
16) Slide hose clamp (49) on hose (26), insert hose on barb hose flat (48), and connect the other
end of hose into barb on wand (20) and tighten clamp. Hose can be wrapped around tank and
wand inserted in clips.
17) Slide hose clamp (49) on hose (50), insert hose on barb hose flat (48), slide hose clamp on
opposite end of hose, and connect hose to barb (39) and tighten clamps
18) Slide hose clamp (49) on hose (10), insert hose on barb hose flat (48), slide hose clamp on
opposite end of hose, and connect hose to cross (16) and tighten clamps. 4
19) Slide hose clamp (49) on hose (2), connect hose to elbow (1), slide hose clamp on opposite
end of hose. Connect hose to tee (19) and tighten clamps.

20) Slide hose clamp (49) on hose (8), connect hose to tee (19). Slide hose clamp on opposite
end of hose, connect hose to cross (16) and tighten clamps.
21) Repeat 19 and 20 for the opposite side.
22) Install nozzle bodies (1), (16), (19) to boom with clamps (22). The nozzle bodies should be
at 30” spacing. The inside hoses (8) are longer so that the outside booms can pivot.
23) Insert nozzle (51) into cap (23) followed by rubber gasket (52). Insert filter (53) in nozzle
bodies (1), (16), (19). Install cap (23) on nozzle bodies (1), (16), (19) by turning half a turn.
24) Rotate outside booms (4) and (21) so they are folded in. Install springs (7) on booms.Tighten
or loosen locknut (37) until the outside arms can rotate on their own with the spring installed.
NOTE: If locknut is too loose, movement of boom arm can be dangerous.
25) Make sure all fittings are tight.
Note: Sprayer wand replacement tip # 8 is provided for precise spot spraying.
YOUR SPRAYER IS READY TO USE.
NOTE: Read instruction manual and understand fully before operating the unit.
IC) ASSEMBLY INSTRUCTION FOR 25 GAL. THREE POINT HITCH,
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TEM # 8002047 (P. 23-25)
1) Install boom frame (48) on frame (40) using bolt (49) and lock nut (44).
2) Install lid and outlet plug on tank (39) with tether straps.
3) Install tank (39) on frame (40) using bolt, lock washer, and plain washer (45), (46), (47).
4) Insert boom slide frame (11) on boom frame (48) and lock in position using pin (50) and
thumb screw (7).
5) Install boom arm left inside (19), right inside (4) on frame boom slide (11) using carriage
bolt, plain washer, lock washer, and wing nut (14), (10), (9), (8).
6) Install boom arm left outside (28), right outside (1) on inside boom arms
(19), (4) using bolt, plain washer, lock washer, and nut (27),(10),(9),(2).
7) Install barb (33) and vinyl washer (21) to tank (39).
8) See page 16 for pump assembly diagram. Use Teflon tape on all pipe thread fittings.
9) Mount pump (34) and switch holder (32) to tank using screws (26).
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NOTE: There is an extra 6 feet of red wire so that the switch can be mounted
near the operator. If mounted on the tank, wrap the extra 6 feet of wire.
10) Install grommet (54) on tank (39).
11) Insert hose (53) through grommet (54). Lubricate grommet for ease of installation.

Note: Place hose in bottom of tank, so that it does not curl upward.
12) Slide hose clamp (63) on hose (53), insert hose to elbow (31) on pump and tighten clamp.
13) Slide hose clamp (5) on hose (13), insert hose on barb hose flat (17), slide hose clamp on
opposite end of hose, and connect hose into tee (12) and tighten clamps.
14) Slide hose clamp (5) on hose (18), connect hose to tee (12), slide hose clamp on opposite end
of hose. Connect hose into tee (6) and tighten clamps.
15) Slide hose clamp (5) on hose (55), connect hose to tee (6). Slide hose clamp (5) on opposite
end of hose, insert elbow (56) into hose and tighten clamp.
16) Repeat 15 and 16 for the opposite side.
17) Install nut (57) on elbow (56) and tee (6), turn the nut up to the end of the thread on elbow
and tee.
18) Pass elbow (56) and tee (6) through hole on boom arms (1),(6),(19),(28).
19) Install O-ring (58) on filter (59). Insert filter (59) in elbow (56) and tee (6) and install O-ring
(58), nozzle tip (60) and nut (61) on elbow and tee. Hand tighten nut (61).
20) Tighten nut (57) toward boom. Do not over tighten. Adjust the nozzle spray direction
directly towards the ground.
21) Repeats 18 – 21 for the other nozzles.
22) Tie hoses (55),(18) using cable tie (68) on boom arm holes (1),(4),(19),(28).
23) Install clips (38) to tank (39) using screws (37).
24) Slide hose clamp (5) on hose (3), insert hose on barb hose flat (17), and connect the other
end of hose into barb on wand (30) and tighten clamp. Hose can be wrapped around tank and
wand inserted in clips.
25) Slide hose clamp (5) on hose (25), insert hose on barb hose flat (17), slide hose clamp on
opposite end of hose, and connect hose to barb (33) and tighten clamps.
26) Make sure all fittings are tight.
Note: Sprayer wand replacement tip # 8 is provided for precise spot spraying.
YOUR SPRAYER IS READY TO USE.
NOTE: Read instruction manual and understand fully before operating the unit.
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ID) ASSEMBLY INSTRUCTION FOR 25 GAL. PULL TYPE BOOMINATOR,
ITEM # 8034888 (P. 26 & 27)
1) Install tow frame (37) on frame (35) using bolt (38) and lock nut (3).
2) Install boom frame (1) on frame (35) using bolt (2) and lock nut (3).