Pall UH210 Series Operating instructions

UH210
UH210 Series
service instructions
M&ESIUH210EN
EN UH210 Service Instructions
ENGLISH
UH219
UH219 Series
service instructions
UK 60908 IMSIUH219
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NL UH219 onderhoudsinstructies
IT UH219 istruzioni di servizio
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FI UH219 huolto-ohjeet
FR UH219 notice d’entretien
EN UH219 Service Instructions
DK UH219 Service Instruktioner
ES UH219 Instrucciones de servicio
PT UH219 instruções de funcionamento
SE UH219 serviceinstruktion
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UH210 UH210 Series
HIGH PRESSURE FILTERS service instructions
2
1 Specifications
Housing materials:
Head and Cover: Ductile cast iron
Tube: Carbon Steel
Cage: Stainless Steel
Maximum operating pressure:
414 bar (6,000 psi)
Proof pressure:
620 bar (9,000 psi)
Minimum burst pressure:
1500 bar (21,750 psi)
Element burst pressure:
UE210 element 10 bard (150 psid) differential minimum
Operating temperature range:
-29°C to 120°C (-20°F to 250°F) with fluorocarbon seals for
petroleum based and specified synthetic fluids
60°C (140°F) maximum in HWCF, water-oil emulsion or
water glycol
Bypass valve setting options:
4.5 ± 0.5 bard (65 ± 7 psid) cracking pressure
Non bypass
Seals:
Fluorocarbon
The actual operating conditions should be checked by the
user to ensure that the element, housing and all seals are
compatible with the fluid and application, and are within local
safety codes. Please contact Pall or an approved distributor if
further information is required.
2 Receipt of equipment
The filter housing, and any optional equipment, are packed
individually for assembly by the customer. Unpack carefully
and ensure optional items are not mislaid in packaging to
be discarded.
3 General sources of information
3.1 For dimensions, operating parameters, assembly/
element part number, ordering information, notes,
performance data and specifications refer to datasheet
M&EUH210EN.
3.2 This equipment has been assessed in accordance with
the guidelines laid down in the European Pressure
Directive 97/23/EC and has been classified within sound
engineering practice S.E.P. We hereby declare the
equipment meets the requirements of article 3, section
3, thus meeting the directive requirements. Under the
provisions of this directive the filter assembly is suitable
for use with group 2 fluids only.
3.3 Where under reasonably foreseeable conditions,
including external fires, the allowable limits could be
exceeded, suitable protective devices must be installed
by the customer within the connecting fluid system.
4 Installation of housing
4.1 The filter can be installed in any attitude, but for ease of
servicing, it is recommended that it be installed vertically
with the filter tube and cover pointing upwards (UH210) or
with the filter tube and cover pointing downwards (UH210).
4.2 The minimum clearance required for element removal is
as follows:
4.2.1 UH210 series (cover service): 147mm
(5.8in) for length 4, 248mm (9.8in) for length 8,
383mm (15.1in) for length 13 and 553mm
(21.8in) for length 20 housings.
4.2.2 UH210 series (head service): 81mm (3.2”)
for all lengths.
4.2.3 The UH210 Housing is supplied without a
filter element. For element installation
and servicing procedures, refer to Section 7.
4.3 Threaded differential pressure devices, when fitted,
must be torque tightened to 40 lb/ft or 54 Nm. All
visual indicators must be clearly visible
NOTE: The UH210 head is supplied with a machined differential
pressure warning device port, fitted with a plastic shipping plug.
If no differential pressure warning device is ordered, the shipping
plug must be removed and replaced with a ‘B’ type blanking
plug (HA9000A104Z) AND torque tightened to 40lb/ft /54Nm.
NOTE: Never place the port plug in this port without first
installing uniform size -014 O-ring in lower O-ring groove,
otherwise a small bypass flow will result, allowing contaminant
downstream of the filter element.
4.4 Mount the filter assembly in position using four
7/16”-14 (‘A’ and ‘E’ ports) or M10 x 1.5 (‘C’ and ‘G’
ports) bolts in the holes on the head mounting pads.
Torque bolts to 9-19 lb/ft or 12-26 Nm.
4.5 Use a check valve downstream of the filter if there is a
possibility of reverse flow.
4.6 Install the filter housing using additional piping/valving to
allow complete filter assembly bypass if filter maintenance
is required without system shutdown. This series is not
available in a duplex or service bypass configuration.
NOTE: Piping supports should be provided as close as is practicable
to the port connections in order to minimize external loads. This filter
assembly must not be electronically isolated from the users earthing
system. This filter assembly must be earthed by connecting the
users earthing system to one of the inlet/outlet connections.
4.7 Connect lines or hoses to housing inlet and outlet ports.
CAUTION:
Maximum surge flow should not exceed 1.3 times normal
flow.
WARNING:
USE FITTINGS OR ADAPTORS COMPATIBLE WITH
PORTS SUPPLIED AS SHOWN BY PART NUMBER
ON NAMEPLATE AND NOTED IN DATA SHEETS:
USE OF INCORRECT FITTINGS OR ADAPTORS CAN
CAUSE FILTER HOUSING OR MANIFOLD FAILURE
RESULTING IN LOSS OF PRESSURE AND POSSIBLE
SYSTEM FAILURE OR PERSONAL INJURY.
CAUTION:
Reverse flow through filter element will cause damage.
CAUTION:
Never operate the filter unless the warning device port is sealed.

UH210 UH210 Series
HIGH PRESSURE FILTERS service instructions
3
Note: Painting of the filter housing is optional. The coating
on the filter housing is a suitable painting base. Cover the
differential pressure warning device and nameplate if painting
of the housing takes place.
4.8 Bleed the filter.
4.8.1 UH210 series (cover service): Bleed the filter by
opening the vent plug (7) at the top of filter one
and one half turns. Jog system and fill filter until all
air bleeds through the plug, then torque tighten the
vent plug to 12 lb/ft or 16Nm.
4.8.2 UH210H series (head service): Bleed the filter by
opening the blanking plug (6b) one and one-half
turns. Jog system and fill filter until all air bleeds
through the plug, then torque tighten the blanking
plug to 12 lb/ft or 16 Nm .
Pressurize system fully and check for leaks; if leaks occur
refer to section 5.
5 Routine maintenance
5.1 Pall filters do not normally require special attention
except for periodic monitoring of the differential pressure
warning device. Schedule replacement of filter element
every six months or sooner, and have ample supply of
spare elements available.
5.2 If external leakage is noted, replace O-ring at leak. If
leakage persists, check sealing surfaces for scratches
or cracks; replace any defective parts.
5.3 Differential pressure devices actuate when the element
needs changing or because of high fluid viscosity in
‘cold start’ conditions. If ‘cold start’ conditions exist,
see Section 6.2 and 6.3.
5.4 A dirty system can quickly plug a new filter element,
especially with Pall high efficiency filter media. It may
require one or two initial element changes to stabilize
element life. If element life is short or differential
pressure is excessive, filter may be undersized; refer to
the sizing and selection section of the product literature
or contact your local Pall representative.
5.5 Make sure element change labels are clean and
undamaged. Replace illegible labels with the appropriate
new labels.
6 Differential pressure devices
Reference should be made to product literature for dimensions,
operating parameters, part numbering, ordering information
and specifications.
6.1 Differential pressure devices actuate when the element
needs changing or because of high fluid viscosity in
‘cold start’ conditions.
6.2 If stainless steel visual indicator is fitted and actuates
during ‘cold start’ (red button extends 5mm, 3/16”),
reset by depressing the button when the normal
operating temperature is reached. If indicator actuates
after resetting, replace element. If brass indicator
ENGLISH
is fitted and actuates during ‘cold start’ (flag inside
indicator changes from white to red), it will automatically
reset when the normal operating temperature is reached.
If indicator is still actuated after normal operating
temperature is reached, replace element.
NOTE: Option ‘P’ visual indicator has thermal lockout and
manual reset. No signal below 0°C (32°F), signal above
29°C (80°F).
6.3 If the electrical switch actuates (e.g. red light comes on)
during cold start, continue operating until the signal (red
light) goes out as system warms to normal operating
temperature. This feature can be used as ‘warm up’
indication in operating procedures. If the warning signal
(red light) remains or appears when system is warm,
replace the filter element.
6.4 Use of both positive indication (green light) and
negative indication (red light for blocked element) is
recommended to effectively monitor filter element life.
Electrical connections and ratings are dependent on
indicator chosen. Typical values only are shown below:
110 VAC = 4A (inductive)
4A (resistive)
220 VAC = 4A (inductive)
4A (resistive)
28 VDC = 3A (inductive)
5A (resistive)
48 VDC = 1A (inductive)
1.5A (resistive)
125 VDC = 0.25A (inductive)
0.5A (resistive)
Maximum in-rush 24 amps
Underwriter’s lab. Inc. listed ratings of pressure switch
(Microswitch) options are:
4 amps at 250 VAC
0.25 amp resistive at 220 VDC
0.50 amp resistive at 110 VDC
Electrical differential pressure switch option:
When preset differential pressure is exceeded continuity
switches from Normally Closed (NC) - Common to Normally
Open (NO) - Common
When differential pressure decreases below the pre-set value,
continuity returns from Normally Open (NO) - Common to
Normally Closed (NC) - Common
CAUTION:
Failure to bleed the filter housing adequately will increase
the dissolved air content of the system fluid which will
shorten fluid life and may cause other problems in the
system.
Figure 1a - Stainless Steel Switch Circuit Diagram
C
or black
or tag 2
A
or white
or tag 1
B
or red
or tag 3
LOW DIFFERENTIAL PRESSURE
HIGH DIFFERENTIAL PRESSURE

7.2 Element replacement (UE210 Series): Remove filter
element (8), if already fitted, and carefully inspect the
interior surface (flow through the element is in-to-out) for
visible contamination. Normally no dirt should show,but
visible dirt or particles can be an early warning of system
component failure. Discard both the filter element and its
O-ring. The filter element is NOT CLEANABLE. Any
attempt to clean the filter element can cause degradation
of the filter medium and allow contaminated fluid to pass
through the filter element.
7.3 DO NOT run the system without a filter element
installed. For UH210C series: check that the O-ring
(4) between the cover (3) and tube (2) is not damaged.
For UH210H series: check that the O-ring (5) between
the tube (2) and head (1) is not damaged.
Use the replacement filter as indicated by the part
number on the element endcap.
7.4 Lubricate element O-ring with clean system fluid.
Reinstall element in the shell assembly. Lightly lubricate
cover-to-head or tube-to-head (as applicable) O-ring with
clean system fluid and reassemble the housing until thread
bottoms. The cover or tube should be torque tightened
using a suitable socket wrench to 77 ft/lb or 105Nm.
O-ring sealing is not improved by over tightening
7.5 Bleed the filter by filling the filter until all air bleeds through
the vent plug (7), then torque tighten the vent plug to 12
lb/ft or 16Nm. Check for leaks as per section 4.8.
7.6 After element change ENSURE DIFFERENTIAL
PRESSURE DEVICE IS RESET . Brass visual and
electrical and stainless steel electrical switches reset
automatically. When system reaches normal operating
temperature, check that the electrical switch and/or
visual indicator has not actuated. If visual indicator
actuates due to a cold start condition, reset again as
per section 6.
8 Warranty, Limitation of Liability and
Remedies
THERE IS NO WARRANTY OF MERCHANTABILITY OR
FITNESS FOR ANY PARTICULAR PURPOSE WITH RESPECT
TO ANY OF THE PRODUCTS, NOR IS THERE ANY OTHER
WARRANTY EXPRESS OR IMPLIED, EXCEPT AS PROVIDED
FOR HEREIN.
For a period of twelve months from the date of delivery from
Seller or three thousand hours of use, whichever occurs first (the
“Warranty Period”), Seller warrants that products manufactured
by Seller when properly installed and maintained, and operated
at ratings, specifications and design conditions, will be free from
defects in material and workmanship. By way of explanation and
not limitation, the Seller does not warrant the service life of the
filter element as this is beyond the Seller’s control and depends
upon the condition of the system into which the filter is installed.
4
7 Filter element installation / servicing
During servicing, the external surfaces of the filter assembly
must be cleaned to remove any dust deposits.
Servicing must be conducted using suitable tools that do not
present a hazard.
Servicing must not be carried out when a potentially explosive
atmosphere is present.
Refer to Service Parts List (Section 9) for item numbers for
applicable replacement element series. Remove and replace
element as follows:
7.1 Turn off and depressurize the system.
7.1.1 For UH210 series (cover service):
Open the vent plug (7) at the top of the filter one and
one-half turns. Open partially the blanking plug (6b)
in the filter head and drain fluid into a suitable waste
receptacle. This sequence may be long for high viscosity
fluids. Replace and torque tighten the blanking plug to
12ft/lb or 16Nm. Unscrew and remove cover (3) from tube
(2) counter-clockwise when viewed from above. It will be
necessary to use a 1” socket wrench on the hexagon on
the cover (3) to loosen the cover initially
Note: The UH210 series assembly is equipped with Pall’s
‘Auto-Pull’ element extraction mechanism to facilitate element
removal. While removing the cap, tabs on the element endcap
lock into hooks in the cap and the element is automatically
pulled from the nipple.
7.1.2 For UH210H series (head service):
Open the drain plug (7) at the bottom of the bowl
assembly (tube and cover) and drain fluid from the
bowl into a suitable waste receptacle. Replace and
torque tighten drain plug to 12 ft/lb or 16Nm. Unscrew
and remove the bowl assembly (2 and 3) from head (1)
counter-clockwise when viewed from below. It will be
necessary to use a 1” socket wrench on the hexagon on
the cover (3) to loosen the cover initially.
WARNING:
FAILURE TO DEPRESSURISE THE FILTER
BEFORE SERVICING ELEMENT COULD RESULT
IN EXPLOSIVE LOSS OF FLUID, DAMAGE TO
EQUIPMENT AND POSSIBLE PERSONAL INJURY.
WARNING:
DO NOT ATTEMPT TO CLEAN OR RE-USE THE
ELEMENT.
ONLY USE GENUINE PALL REPLACEMENT FILTER
ELEMENTS. USE OF SUBSTITUTE ELEMENTS MAY
INVALIDATE PRODUCT WARRANTY.
CAUTION:
Filter elements should be replaced upon indication or at
specified intervals, six months maximum. Failure to change
the element will cause the filter to go on bypass.
UH210 UH210 Series
HIGH PRESSURE FILTERS service instructions
Figure 1b - Brass Switch Circuit Diagram
COMMON
Pin 1
NORMALLY
CLOSED
(NC) Pin 2
NORMALLY
OPEN (NO)
Pin 3
LOW DIFFERENTIAL PRESSURE
HIGH DIFFERENTIAL PRESSURE
See individual indicator options for connection details.

ENGLISH
Seller’s liability under any warranty is limited solely (in Seller’s
discretion) to replacing (FOB original ship point), repairing
or issuing credit for products that become defective during
the Warranty Period. Purchaser shall notify Seller promptly in
writing of any claims and provide Seller with an opportunity to
inspect and test the product claimed to be defective. Buyer
shall provide Seller with a copy of the original invoice for the
product, and prepay all freight charges to return any products
to Seller’s factory, or other facility designated by Seller. All
claims must be accompanied by full particulars, including
system operating conditions, if applicable.
Seller shall not be liable for any product altered outside of
the Seller’s factory except by Seller or Seller’s authorized
distributor, and then, as to the latter, only for products which
have been assembled by the distributor in accordance with
Seller’s written instructions. Nor shall Seller be liable for a
product subjected to misuse, abuse, improper installation,
application, operation, maintenance or repair, alteration,
accident or negligence in use, storage transportation or
handling.
In no event will Seller be liable for any damages, incidental,
consequential or otherwise, whether arising out of or in
connection with the manufacture, packaging, delivery, storage,
use, misuse, or non use of any of its products or any other
cause whatsoever.
5
9 Parts List
List Description Quantity
1 Head 1
2 Tube 1
3 Cover 1
4, 5 O-ring (cover-to-tube and head-to-tube) 2
6, 6b Indicator or port plug kit (not shown) 2
7 Vent/drain plug 1
8 Filter element 1
UH210 UH210 Series
HIGH PRESSURE FILTERS service instructions

6
Figure 2
UH210 UH210 Series
HIGH PRESSURE FILTERS service instructions
4
8
5
3
4
2
6
7
1
6b
Not shown

Figure 3
7
Flange Connection Details
Flange Code Nominal Tube Size GG Q Z Thread AA
E16 1” 1.093” 2.250” 7⁄16” - 14 UNC 0.87”
G16 1” 27.8 mm 57.2 mm M12 x 1.75 22 mm
E20 11⁄4” 1.250” 2.625” 1⁄2” - 13 UNC 0.75”
G20 11⁄4” 31.8 mm 66.7 mm M12 x 1.75 19 mm
UH210 UH210 Series
HIGH PRESSURE FILTERS service instructions
UH319 UH319 Series
service instructions
47
Figure 3
Z
4 HOLES FULL THREAD DEPTH AA
4 Gewindebohrungen mit Gewindetiefe AA
4 huller med gevind, dybde AA
4 taladros pasantes roscados. Profundidad A
A
4 täyskierteistä reikää, syvyys AA
4 trous taraudés de profondeur AA
4 fori completamente filettati profondità AA
4 tapgaten (met draad over volle diepte)
4st fästhål. Gänga "Z". Min gängdjup "AA"
GG
Q
Flange Connection Details
Flange Code Nominal Tube Size GG Q Z Thread AA
E20 11⁄4" 1.250" 2.625" 1⁄2" - 13 UNC 0.75"
G20 11⁄4" 31.8 mm 66.7 mm M12 x 1.75 19 mm
E24 11⁄2" 1.437" 3.125" 5⁄8" - 11 UNC 1.38"
G24 11⁄2" 36.5 mm 79.4 mm M16 x 2.00 35 mm
E32 2" 1.750" 3.812" 3⁄4" - 10 UNC 1.5"
G32 2" 44.5 mm 96.8 mm M20 x 2.50 38 mm
HIGH PRESSURE FILTERS

December 2015. Printed in England. M&ESIUH210EN
UH210 UH210 Series
HIGH PRESSURE FILTERS service instructions
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Port Washington NY 11050
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[phone] telephone
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[email protected]
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in your area, please go to www.pall.com/contact
Because of technological developments related to the products, systems, and/or
services described herein, the data and procedures are subject to change without
notice. Please consult your Pall representative or visit www.pall.com to verify that
this information remains valid.
© Copyright 2015, Pall Corporation. Athalon, Pall and are trademarks of Pall Corporation.
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