Palmgren 9684486 Instructions for use

Operating Instructions & Parts Manual EN
9640127.02
10”
Automatic
Horizontal
Band Saw
Model 9684486

PLEASE READ AND SAVE
THESE INSTRUCTIONS.
READ CAREFULLY
BEFORE ATTEMPTING
TO ASSEMBLE, INSTALL,
OPERATE OR MAINTAIN THE
PRODUCT DESCRIBED.
PROTECT YOURSELF AND
OTHERS BY OBSERVING ALL
SAFETY INFORMATION. FAILURE
TO COMPLY WITH INSTRUCTIONS
COULD RESULT IN PERSONAL
INJURY AND/OR PROPERTY
DAMAGE! RETAIN INSTRUCTIONS
FOR FUTURE REFERENCE.
PLEASE REFER TO BACK COVER
FOR INFORMATION REGARDING
PALMGREN’S WARRANTY
AND OTHER IMPORTANT
INFORMATION.
Model #: ___________________
Serial #: ___________________
Purch. Date: _______________
© 2017 Palmgren / a C.H. Hanson Brand
All Rights Reserved

3
GETTING STARTED SAFETY / SPECIFICATIONS ASSEMBLY / INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE / REPAIR
GETTING STARTED
Save this manual
You will need this manual for the safety warnings and
precautions, assembly instructions, operating and maintenance
procedures, parts lists and diagrams. Keep your invoice with this
manual. Write the invoice number on the inside of the front cover.
Keep this manual and invoice in a safe and dry place for future
reference.
Structural requirements
Make sure all supporting structures and load attaching
devices are strong enough to hold intended loads. If in
doubt, consult a qualified structural engineer.
Electrical requirements
The power supply to the Model 9684486 Fully
Automatic Band Saw needs to be 220V DC, 9 amps, 60
HZ.
The control circuit voltage for this machine is 24V and
110V.
Tools needed
Standard professional mechanic’s hand tool set (i.e. hammer,
screwdrivers, wrenches, socket wrenches, pliers, etc.).
UNPACKING
When unpacking, check to make sure all parts listed below are
included. If any parts are missing or broken, please contact your
local retailer.
IMPORTANT: Many unpainted steel surfaces have been
coated with a protectant. To ensure proper fit and operation,
remove coating. Coating can be easily removed with mild
solvents, such as mineral spirits, and a soft cloth. Avoid getting
solution on paint or any of the rubber/plastic parts. Solvents may
deteriorate these finishes. Use soap and water on paint, plastic
or rubber components. After cleaning, cover all exposed surfaces
with a light coating of oil.
Never use highly volatile solvents. Non-
flammable solvents are recommended to
avoid possible fire hazard.
Contents of Model 9684486 Band Saw
• Leveling pads (6)
• Set of open ended wrenches
• Crescent adjustable wrench (1)
• Set of hex wrenches
• Flathead screwdriver (1)
• Phillips screwdriver (1)
• Grease gun (1)
Unpack
Remove all the over packing materials, but leave unit
attached to its pallet. Do not discard packing materials
until after the machine has been inspected for damage and
completeness. Locate loose parts and set them aside.
Inspect
After unpacking the unit, carefully inspect for any
damage that may have occurred during transit. Check
for loose, missing, or damaged parts. Shipping damage
claims must be filed with the carrier.
This machine and its accessories should be visually inspected
before use, in addition to regular periodic maintenance
inspections. Be sure that the voltage labeled on the unit matches
your power supply.
SAFETY RULES
For you own safety, read all of the
instructions and precautions before
operating the tool.
Always disconnect the machine from its
power source before changing blades or
carrying out any maintenance procedure even in the case of
irregular machine operation.
PROPOSITION 65 WARNING: Some dust created by
using power tools contain chemicals known to the state
of California to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry
products
• Arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often
you do this type of work. To reduce your exposure to these
chemicals: work in a well ventilated area and work with approved
safety equipment. Always wear OSHA/NIOSH approved, properly
fitting face mask or respirator when using such tools.
Always follow proper operating
procedures as defined in this manual even
if you are familiar with the use of this or similar tools.
Remember that being careless for even a fraction of a
second can result in severe personal injury.
Keep hands and body parts away from the
blade and other moving parts. Never open
the blade cover when the machine is running.
Read all of these instructions before using your tool
• Dress properly. Do not wear loose clothing, shirts with
sleeves that are too long, gloves that are too big, jewelry or
chains as they can be caught in moving parts. Protective,
electrically non-conductive clothes and non-skid footwear are
recommended when working. Wear restrictive hair covering
to contain long hair.
• Use eye and ear protection. Always wear ANSI approved
impact safety goggles.

MAINTENANCE / REPAIR TROUBLESHOOTING OPERATION ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS GETTING STARTED
4
SAFETY RULES (CONTINUED)
• Stay alert. Watch what you are doing, use common sense.
Do not operate any tool when you are tired.
• Guard against electrical shock. Prevent body contact with
grounded surface such as pipes, radiators, ranges and
refrigerator enclosures.
• Do not operate tool if under the influence of alcohol or drugs.
Read warning labels on prescriptions to determine if your
judgement or reflexes will be impaired. If there is any doubt,
do not operate the tool.
Preparing the work area for your job
• Keep work area clean and free of equipment, tools or other
objects. Cluttered areas invite injuries.
• Observe work area conditions. Do not use machines or
power tools in damp or wet locations. Do not expose to rain.
• Keep work areas well lighted. Do not use electrically powered
tools in the presence of flammable gases or liquids.
• Keep children away. Children must never be allowed in
the work area. Do not let them handle machines, tools or
extension cords.
• All internal operations, maintenance, or repairs must be
performed in a well-lit area
Maintaining your tool
• Maintain this machine with care. Use a clean sharp cutting
blade for better and safer performance. Follow instructions
for lubricating and changing accessories. Inspect the power
supply cables periodically and if damaged, have them
repaired by an authorized technician.
• The machine must be completely disconnected from
its power source before any maintenance or service is
performed. Follow OSHA lock-out, tag-out procedures to
prevent accidental machine starts.
• Immediately replace any damaged or obscured warning
labels that are attached to the machine.
• Replacement parts and accessories. When servicing, use
only identical replacement parts. Use of any other parts will
void the warranty. Only use accessories intended for use with
this tool. Approved accessories are available from your local
retailer.
• Maintenance. For your safety, service and maintenance
should be performed by a qualified technician.
Know how to use your tool
• The blade must not move when the saw frame is in
suspended mode (or raised).
• Only the blade section used for cutting can be exposed. Use
the blade guides to adjust the blade guards.
• Never use the machine without its guards in place and
working properly.
• Never put your hands or arms near the cutting area while the
machine is operating.
• Do not move the machine while it is cutting.
• Keep the area free of equipment, tools, or any other objects.
• Perform only one operation at a time.
• Never have several objects in your hands at the same time.
• Keep your hands as clean as possible.
• Do not force tool. It will do the job better and more safely at
the rate for which it was intended. Do not use inappropriate
attachments in an attempt to exceed the tool capacity.
• Use the right tool for the job. Do not attempt to force a small
tool or attachment to do the work of a large industrial tool.
There are certain applications for which this tool was
designed. Do not modify this tool and do not use this tool for
a purpose for which it was not intended.
• Do not overreach. Keep proper footing and balance at
all times. Do not reach over or across machines while in
operation.
• Remove adjusting keys and wrenches. Check that keys and
adjusting wrenches are removed from the tool or machine
work surface before attaching it to a power supply.
• Avoid unintentional starting. Be sure the switch is in the OFF
position when not in use and before attaching the machine to
a power supply.
• Check for damaged parts. Before using any tool, any
part that appears damaged should be carefully checked
to determine that it will operate properly and perform its
intended function.
• Check for alignment and binding of moving parts; any broken
parts or mounting pieces should be properly repaired or
replaced by a qualified technician. Do not use the tool if any
switch does not turn ON and OFF properly.
The warnings, cautions and instructions
discussed in this instruction manual
cannot cover all possible conditions and situations that may
occur. It must be understood by the operator that common
sense and caution are factors which cannot be built into this
product, but must be supplied by the operator.
SPECIFICATIONS
Model 9684486 - 10” Fully Automatic Band Saw
Main Motor 3 HP
Hydraulic Motor 1 HP
Coolant Motor 1/6 HP
Cutting Capacity Rectangle 9-13/16" x 11-13/16"
Cutting Capacity Round 9-13/16
Blade Length 138.2"
Blade Width 1"
Blade Thickness 0.035"
Blade Speed 65.61 - 262.47 FPM
Hydraulic Tank (gal.) 7.92
Coolant Tank (gal.) 10.56
Allowable Loading Capacity
(lbs.)
3,305
Roller Stand Loading Capacity
(lbs.)
4,410

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GETTING STARTED SAFETY / SPECIFICATIONS ASSEMBLY / INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE / REPAIR
SPECIFICATIONS (CONTINUED)
ASSEMBLY/INSTALLATION
• In the event of incorrect operation or dangerous
conditions, the machine may be stopped immediately
by pressing the red emergency shut off button.
• The casual or voluntary removal of the flywheel
covers causes a micro-switch activation that
automatically stops all machine functions.
NOTE: Resetting of machine operation after each
emergency stop requires specific restart button.
Machine dimensions
87.2”
55.1”
80.3”
Environmental and installation requirements
• The electrical supply must comply with the machine’s motor
requirements.
• Environment temperature should fall within 14°F to +122°F.
• Relative humidity cannot be over 90%.
Securing the machine to the foundation
• Position the machine on a flat and level foundation of
reinforced concrete. The foundation must be strong enough to
support the weight of the machine.
• Anchor the machine to the foundation with anchor bolts.
Maintain a minimum distance of 32” from the rear of the
machine to the wall. Position the anchors using screws and
expansion plugs or tie rods sunk in cement.
Leveling the machine
The operating accuracy of all precision machinery depends on
the installation of the machine. Manufacturing tolerances can
only be guaranteed if the machine is installed properly onto a
solid foundation.
Once the machine is lowered on the prepared foundation,
machinist levels should be used alternately on the vise slide
plates and work feed table. Adjust the left to right and front to
back leveling of the machine with leveling bolts. All leveling bolts
should support the machine evenly.
Machine deactivation
If the machine is to be out of use for a long period of time, the
following procedures are highly recommended:
• Disconnect the machine from the power supply.
• Loosen the tension on the blade.
• Empty the coolant tank.
• Carefully clean and grease the machine.
• Cover the machine.
OPERATION
The operation of any power tool can result
in foreign objects being thrown into the
eyes, which can result in severe eye damage. Always wear
safety goggles complying with United States ANSI Z87.1.
Keep your hands away from all cutting
edges and moving parts. Never reach
under the saw. The blade is exposed in these areas and the
guards cannot protect your body there.
The automatic vise clamps on this
machine exert great pressure on the
clamped workpieces when they are activated. Use extreme
caution when placing, positioning and clamping stock with
the vise clamps.
In case of an emergency situation
Push the emergency shut off button down to stop
all functions. To release the emergency shut off
button rotate the mushroom shaped button clock-
wise. The button will pop up and the cutting cycle
can be restarted.
Bundle Cutting (W x H) 6" to 9-3/4" x 4" to 5"
Cut off Length 0.39"
Cutting Amount Setting 1 - 9999
Feeding Stroke 15-3/4"
Minimum Material 1-1/4"
Table Height 29-1/2"
Dimensions (L x W x H) 87" x 90-5/32" x 74-13/32"
Weight (lbs) 3,725

MAINTENANCE / REPAIR TROUBLESHOOTING OPERATION ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS GETTING STARTED
6
A. Control Panel (Interface Control Screen)
Press the hydraulic start button B to start.
B. Hydraulic Pump Start Switch
Press to start the pump and button will light.
C. Emergency Stop Button
Stops and resets the machine parameters. Rotate the button to
release the button and restart the machine.
D. Auto/Manual Switch
This switch changes mode selection between automatic and
manual operation. Use Manual Mode for single cut operations
and Auto Mode for multiple cutting cycles.
E. Operation Start Button
Starts the cutting operation cycle.
F. Bow Up Button and Stop Cycle Cutting
Press to raise the saw bow. The button also stops the
machine’s operation without resetting.
G. Bow Down Button
Press to lower the saw bow.
H. Bench Vise Close Button
Press to approach or clamp the workpiece.
I. Bench Vise Open Button
Press and hold the button to adjust the vise to a desired width.
The button opens one full length when saw bow is at the safe
height. When saw bow is not at the safe height, the vise will
open approx. 3/16” when the button pressed but not held down.
J. Shuttle Vise Close Button
Press to approach or clamp the Shuttle Vise on the workpieces.
K. Shuttle Vise Open Button
Press and hold the button to adjust the vise to a desired length.
The button opens one full length when saw bow is at the safe
height. When saw bow is not at the safe height, the vise will
open approx. 3/16” when the button pressed but not held down.
L. Shuttle Vise Forward Button
Press to advance the vise or workpiece.
M. Shuttle Vise Backward Button
Press to retreat the vise or workpiece.
O. Work Light Switch
Press to light the Work Light. The button light illuminate. Press
again the Work Light will go off.
P. Coolant Switch
Press to start the coolant pump and begin coolant flow. The
button will illuminate. Press again the coolant pump will go off.
R. Power indicator light.
PRESSURE AND DOWN FEED CONTROL
X. Cutting Pressure Knob
This knob sets the rate for the cutting pressure for different
materials.
Y. Bow Down Feed Knob
The knob sets cutting advance rate.
NOTE: There are five indicator lights on the control panel. They
correspond to the vise and bow rise up or down operation. One is for
shuttle vise movement and two are for vise clamping. They become
illuminated when material is properly clamped in their respective
vises or when the shuttle vise has reached its forward limit position.
The saw bow will not start if the clamping indicator lights are not lit.
OPERATION - DESCRIPTION OF MACHINE PARTS AND FUNCTIONS
The machine control panel
A
C
E F KG I H JBR
D O P L M
X
Y

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GETTING STARTED SAFETY / SPECIFICATIONS ASSEMBLY / INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE / REPAIR
The saw bow
The saw bow consists of the drive members (gear motor or
variable speed motor, flywheels), tightening and guide (blade
tightening slide, blade guide blocks) of tool and cutting angle
adjustment.
The vise system
The automatic vise clamps on this
machine exert great pressure on the
clamped workpieces when they are activated. Use extreme
caution when placing, positioning and clamping stock with
the vise clamps.
1A
This machine utilizes the function of two vises (1A) to perform the
automatic feed operation. The vise system consists of a slotted
bench vise and shuttle vise for three point clamping and feeding
of the work material. The shuttle vise has a two-sided hydraulic
system that allows it to clamp and feed irregular pieces without
binding.
The approach sensor
2A
The approach sensor (2A) reduces operation cycle time by
allowing the saw bow to approach the work piece quickly and
then slow to the cutting rate just before blade touches the work
piece.
The nesting clamps (optional)
Nestling clamps are used for bundle cutting operations. They
press down the material allowing the grouping of many small
diameter workpieces. This provides efficiency for cutting many
small, equally sized pieces. These clamps are hydraulically
operated and are connecting to the bench vise and shuttle vises.
Blade breakage sensor
3A
The Model 9684486 Automatic Band Saw is equipped with
automatic power shut-off safety sensor (3A) to help prevent
machine damage when a blade has been broken.
This blade breakage sensor determines the movement of the
blade flywheel. If the blade is broken or the blade tension is too
loose the flywheel will not move. The sensor recognizes the lack
of movement and shuts down the machine.
The base
The base is the structure supporting the saw bow (the bow pivot
point and respective blocking system), the vises, rollers, feeding
and coolant systems.

MAINTENANCE / REPAIR TROUBLESHOOTING OPERATION ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS GETTING STARTED
8
OPERATION - DESCRIPTION OF MACHINE
PARTS AND FUNCTIONS - CONTINUED
The vertical rollers
4A
The vertical rollers (4A) assist the machine by giving support to
long material while allowing the material to glide smoothly during
material feeding.
The chip auger
Keep hands, hair, and clothing away from
the chip auger. Serious bodily injury can
occur if clothing, hands, hair or other body parts become
entangled in the auger.
The chip auger automatically starts during the cutting cycle. The
chip auger conveys chips out of the machine. The auger is driven
by a hydraulic motor. Position a container or cart at the end of the
machine to capture the chips.
Limit switches
5A
The forward limit switch limit switch (5A) stops the shuttle vise.
Two similar switches (6A, 7A) are positioned on the hydraulic
cylinder of the saw bow to limit the saw bow stroke.
6A
(6A) Bow down limit switch
7A
(7A) Bow up limit switch
OPERATION - INTERFACE CONTROL
SCREEN
Keep your hands away from all cutting
edges and moving parts. Never reach
under the saw or workpiece. The blade is exposed in these
areas and the guards cannot protect your body there.
In case of an emergency situation
• Push the emergency shut off button down to stop
all functions. To release the emergency shut off
button rotate the mushroom shaped button clock-
wise. The button will pop up and the cutting cycle
can be restarted.
The Interface Control Screen may display error messages
if there is a machine malfunction. A list of error codes and
information can be found on page 19.
The Interface Control Screen is a touch screen input window.
It allows for the programming of operation variables. It will also
display current operation parameters or errors.
Operations are conducted in menu form. The Interface Control
Screen is activated when the hydraulic pump is started.
Press the hydraulic start button (B
pg. 6) to begin. The interface will
display a start page that shows
the machine brand and model
number along with the company
logo.

9
GETTING STARTED SAFETY / SPECIFICATIONS ASSEMBLY / INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE / REPAIR
Interface Control Screen - Main (Home) Menu - F1
1 2
5
4
678910
3
Touch F1 button to display the screen shown above.
1. Feeding vise move position
The numeric column shows shuttle vise moving position.
Zero (Home) Setting:
This allows you to set the feeding vise zero position
before executing automatic cutting when machine power
has been shut Off then turned On again.
Executing the zero setting should done be after clamping
the front vise and opening the rear vise in the manual
mode.
2. Operate mode
Shows machine operation mode: Manual or Auto.
3. Working indicator lights
The indicator lights show the current working status
including Hydraulic, Blade Tension, Coolant, Work Light,
Safe Height, Lower Limit Switch, Zero Point, Bench Vise
Pressure, Shuttle Vise Pressure and Probe Arm Limit
Switch.
4. Feeding (Shuttle) Vise Speed
Touching this button toggles the Feeding Vise between
Fast and Slow feed rates.
5. Blade running time
Shows blade running time. Touch “YES” to start counting
or zero setting after blade has been changed.
Touch the blade run time
column to set the blade run
time to zero, YES or NO.
6 A password is required to enter into this section. After the
password is entered the Parameter Settings will appear.
This page has already been set with default parameters
before shipping. To enter this page you must key in the
password and hit ENT. It is not necessary to make any
changes in the parameter settings.
Parameter changes should be only be made by a
qualified personnel or distributor. Caution should be
taking when making any changes in system parameters,
because they can cause a malfunction in machine
operation.
7. The Alarm Display Shows error notices when machine
malfunctions occur and
how to solve them.
This page also records
the history alarm data.
Check the error data by
moving right side vertical
and horizontal arrow
signs. (See pg. 19 for
Troubleshooting help)
8. Shows actual running blade speed.
9. Set the blade speed.
Touch to set blade speed directly and quickly.
10. Machine Execution Message.
Interface Control Screen - Current Operations - F2
11
20
19
18
12
13
14
15
1617
Touch the F2 button to display the screen shown above.
11. Execution Number
Refers to the instruction task order. Touch it to go to
page F3 “Material Cutting Jobs.” Touch next to display
the next job.
12. Operation mode
Shows machine execution mode: Manual or Automatic.
13. Quantity Setting
Shows the quantity setting of the current instruction task
that are to be completed.
14. Finished Quantity
Shows the finished quantity of the current instruction task
that have been completed.
15. Date and Time
16. Single Cutting or Bundle Cutting
Touch this button to choose Single or Bundle Cutting.
For Single Cutting operation, the Feeding (Shuttle) Vise
will clamp at a position in the back to prepare for the next
feed.
When bundle cutting is selected the Feeding (Shuttle)
Vise will stay at the front position after feeding material
forward.
17. Machine Execution Message
(Continues on next page)

MAINTENANCE / REPAIR TROUBLESHOOTING OPERATION ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS GETTING STARTED
10
Interface Control Screen - Current Operations - F2
(Continued)
11
20
19
18
12
13
14
15
1617
18. Count Trim Cut In or Out
Touch this button to count trim cut in or out after starting
automatic cutting cycle.
19. Feeding material length.
Refers to the current total length of material that has fed
forward. This includes distances beyond a single shuttle
stroke.
20. Preset Length: - refers to the length setting of the current
instruction task.
This chart below shows machine execution issues (17) and
remedies for them.
Execution messages Remedy
Hydraulic pump OFF Start hydraulic pump
Bench vise not clamping
securely
Close bench vise until indicator
light is on.
Front and rear vises are
clamping. Open front vise or rear vise.
Zero setting incomplete Execute zero setting.
Bow not released Press bow rise button until
indicator light is on.
Choose execution No. Touch the executive No. to
choose the cutting job.
Probe arm limit switch is off. Rise bow up.
Interface Control Screen - Cutting Jobs Settings - F3
21
22 23 24
25262728
The F3 button for will display the screen shown above.
21. Execution No.
Refers to the order of the cutting jobs No. from 1 to 10.
The machine will display the selected jobs currently
being performed in sequence from the top to the bottom.
Touch the execution number (NO.) to choose the cutting
jobs, the column will change its color to green.
The execution chart will not appear if the cutting quantity
has been finished or one of the columns (length or
quantity) is zero.
The F3 menu allows the user to set the variables for
workpiece cutting. There are 10 job slots available for
altering the production lengths and quantities.
Touch Job No. 1, to set the length and quantity.
Touch the Next button to go to the next page and so on
for the next available jobs.
To modify the cutting length (in manual mode) just touch
the length and the next screen (shown below) will be
displayed.
Touch the cutting length (in manual mode) to set a new
cutting length.
The numeric keypad will display (shown above) after
touching the cutting length.
This action allows users the capability to set the
variables for workpiece cutting.
Key in the cutting length and touch the Enter button to
finish the setting procedure.

11
GETTING STARTED SAFETY / SPECIFICATIONS ASSEMBLY / INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE / REPAIR
22. Shows Manual or Auto Mode
23. Touch to clear all set data (back) to zero setting.
Choose Yes or No from the
following dialogue box
24. Touch to show the next job screen. This button shows
“Home” at the end of the cutting jobs. Touching it will take
you back to the Main (Home) F1 screen.
To cancel a job touch the execution number.
25. Clear Settings for each operation.
Press any CLR button for two seconds to clear length
and quantity parameters. The settings will revert to
zeroes.
26. Finished Quantity - refers to the number of cut pieces
completed.
37. Quantity Setting - Set the cutting quantity procedure as
same as the cutting length setting. There are 10 total job
slots available for altering the production quantities.
28 . Length Setting - refers to the length of cut pieces.
Interface Control Screen - Language Settings - F4
The F4 button for will display the screen shown above. Choose
one of the languages and press the Back to front page to return
to the Main (Home) Screen.
OPERATION - MACHINE ERROR
NOTIFICATIONS
The Interface Control Screen will show error notices when
machine malfunctions occur. The screen will display the probable
cause and possible remedies. A listing of errors and remedies
can be on page 19 in the Troubleshooting section.
OPERATION - SAW BLADE INSTALLATION
AND GUIDE ADJUSTMENT
Always disconnect the machine from its
power source before changing blades or
carrying out any maintenance procedure even in the case of
irregular machine operation.
Choose a proper saw blade best suited for the workpiece to
be cut. The size and shape of the workpiece plus the type of
material should all be considered when selecting an appropriate
saw blade.
Removing and installing the blade
1. Raise the saw bow to a height clearing the bench vise
jaw, use switch “F” (pg. 6).
2. Disconnect the machine from the power source.
3. Open wheel cover (1B) and clean the chips out of the
machine.
2B
4. Loosen the adjusting screws (2B) to loosen the carbide
guides from the guide blocks.
5. Slide the left blade guide post to the right as far as
possible.
3B
6. Release the blade tension by turning the blade tension
lever to the “Loosen” position (3B)
4B
7. Unlock the chip brush handle (4B) then push the chip
brush assembly down.

MAINTENANCE / REPAIR TROUBLESHOOTING OPERATION ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS GETTING STARTED
12
5B
8. Remove the blade from both wheels (5B) and out of
each blade guide.
9. Place the new blade onto the wheels and work the blade
all the way up between the blade guide bearings. Make
sure the blade back is against the vertical roller bearing.
10. The blade clip will automatically release from the blade
when the blade starts moving.
11. Slowly to turn the blade tension lever (3B) to the half way
to the “Tighten” position, check and adjust the blade hold
on the blade wheels, then turn the lever to the tighten
position to perform blade tension. The saw blade will be
tensioned to the proper default tension.
12. Slide the left blade guide arm back to the left position.
13. Tighten the adjusting knobs (2B) so the tungsten carbide
guides will properly fit to the blade.
14. Close the wheel cover (1B).
15. Connect the machine to the power, and turn the Manual/
Auto switch (D pg. 6) to manual mode.
16. Use the saw bow control knobs (X and Y pg. 6) to adjust
the down-feed speed to zero. .
17. Press the Bench Vise Close button (H pg. 6) until its
indicator light illuminates.
18. Press the Operation Start Button (E pg. 6) to start the
blade moving. After approximately two revolutions, press
the Bow Up Button (F pg. 6) to stop the blade.
19 Open the wheel cover to see that the blade has not come
off the wheels and is securely pressed against roller
bearings.
20. Adjust the position of the wire brush to the gullets of the
saw blade, then tighten it with the lock lever (4B).
NOTE: In case the blade needs to be replaced, make sure to
always install a blade of same thickness as the original
blade.
Breaking in the new saw blade
When a new blade is installed, be sure to break in the blade
before using it for production. Failure to break in the blade will
shorten the service life of the blade, and result in less than
optimum performance. To break in the blade, proceed as follows:
• Reduce the blade speed setting to one half of its normal
setting.
• Lengthen the time required for cutting to 2-3 times longer
than normal.
• The break-in operation can be considered sufficient if all
unusual noises or metallic sounds have been eliminated.
• For instance, to completely break in the blade, a minimum of
five complete cuts at 8” in diameter are required.
• After the break-in operation has been completed, return the
blade speed and feed rate to their normal setting.
Blade tracking adjustment
8B
7B
6B
The blade tracking (shown above) is set by the factory and
should not require any adjustment. The tracking adjustment must
be made by a qualified personnel that are familiar with this type
of procedure.
• Adjust the saw blade so that the back of the blade lightly
touches the flange of blade wheels.
• Use the blade clip to hold the saw blade in place.
If a tracking problem occurs, adjust the machine as follows:
• Raise saw arm to a usable height.
• Completely disconnect the machine from its power
source.
• Locate tracking adjustment bolt on the backside of the
saw bow behind the flywheel.
• Loosen nut (8B) and bolt (6B).
• Tracking adjustment is accomplished by either loosening
or tightening the adjusting tracking nut (7B).
• Tracking is set properly when the back of the blade lightly
touches the wheel flange.

13
GETTING STARTED SAFETY / SPECIFICATIONS ASSEMBLY / INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE / REPAIR
NOTE: Over tracking (allowing blade back to rub hard against
wheel flange) will damage the blade wheels and blade.
• Tighten locking bolt (6B) then tighten the nut (8B), after
proper tracking is completed.
• Connect machine to the power source.
Adjusting the tungsten carbide guides
Before making any cuts in your the workpiece, the tungsten
carbide guides must be adjusted by setting the adjusting screws
so the bladed is properly guided without any binding. The
tungsten carbide guides should touch, but not pinch the blade.
• To move the blade guide posts or change the blade, the
tungsten carbide guides should be released by loosening
the adjusting screw.
OPERATION - PREPARATIONS
The automatic vise clamps on this
machine exert great pressure on the
clamped workpieces when they are activated. Use extreme
caution when placing, positioning and clamping stock with
the vise clamps.
Vise operation
• The vises can be opened to one full stroke when saw
bow is raised to the highest limit. If the saw bow at a
position below the highest limit, then the vises will only
open approximately 3/16”. They will not continue open
when vise open buttons (J and K pg. 6) are pressed.
• The shuttle vise will not move material when the bench
vise is clamped.
• The shuttle vise will not move material if the approach
sensor is active.
- If the vises are to be closed, then start with the bench
vise.
- If the vises are to be open, then start the shuttle vise.
Securing the workpiece
• Raise the saw frame.
• Open the vise wide enough to insert the material.
• Place workpiece onto the roller table.
• Gently push the workpiece through the vertical rollers
and into the shuttle vise, taking care not to hit the vertical
rollers.
• The machine will automatically clamp the material in auto
mode and the vise can close a full stroke to do so.
• In manual mode, use the vise close buttons
(H and J pg. 6).
Adjusting the guide posts
The guide posts adjust horizontally to control the spacing of the
blade guides. Having the blade exposed to the minimal amount
helps provide better safety protection and more accurate cutting
by reducing blade flexing.
9B
• Refer to the scale to adjust the distance.
• For most spacing changes, unlock the left guide (9B)
post by turning locking wing bolt.
• Grip the posts and move horizontally.
• Lock into position by retightening the locking wing nut.
Cutting pressure adjustment
CUTTING PRESSURE VS. MATERIALS
1234
Alloy tool
steels
Chrome
steels
Heat
resisting
stainless
steel
Wide steel
plate
High carbon
tool steel
Bearing
bronze steel
Chrome
steels
Medium
carbon
steels
Medium
carbon
steels
General
metal
materials
Thick metal
pipes
Steels
Iron pipes
Angle iron
General
steel
• Select suitable cutting pressure for the workpiece to be cut.
• This varies according to the size and shape of the workpiece,
type of material, and what type of saw blade is being used.
• As a guide for materials: cutting hard, wide, tubing, or
structural materials must to be done at a slower rate then
mild steel bar.
• For the saw blade selection: high-speed steel is better than
carbon steel and bi-metal alloy is better than high-speed
steel.

MAINTENANCE / REPAIR TROUBLESHOOTING OPERATION ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS GETTING STARTED
14
• Roughly, the ratio of feed speeds should be 1:2:3. The
materials are listed on the control panel. Please refer to it for
proper cutting pressure setting.
Attaching the nesting clamps (optional)
11B
10B
• Attach the vertical hex pegs to the stationary vise and shuttle
vise.
• Place the nestling clamp on to the hex pegs so that the short
side of the clamp faces the motor side. The clamp with the
hose pointing to the motor side (10B) should be placed on
the stationary vise. The clamp with the hose pointing away
from the motor (11B) should be placed on the shuttle vise.
•Attach the nestling clamps with cap nuts. The hex pegs
should slide freely.
For Shuttle Vise For Stationary Vise
• Connect the hydraulic hose fixtures to their fixture heads.
• The cap nuts may touch the bed slightly, don’t tighten them
too much, otherwise the vise can not move freely forward or
backward.
12B
13B
•
Loosen both side screws (12B) and slide side plate to adjust
the width of vertical press (13B) to suit bundle material width,
after setting tighten the side screws.
• After setting the width, tighten the side screws.
Attach plates for cutting material width
14B
• Open the front vise, choose the attach plates (14B). Put
plates on the front vise base for the workpiece width.
• There are four attach plates. The widths of plates are: two
1-3/16” plates, one 1-5/8” plate, and one 4-3/8” plate.
OPERATION CYCLES
Before starting to cut the workpiece, you must ensure that:
• The workpiece is well clamped.
• The saw blade is suitable for the material being cut.
• The lock lever of the blade guide post is tightened.
• Sufficient tension is placed on the saw blade.
• The wire brush is properly positioned.
• There is sufficient cutting fluid, and it is in good condition.
• The cutting length and quantity are set already.
• Preset the cutting pressure and cutting flow rate.
Manual operation
15B
C
X
Y
A
G H
J
L
RB E I
KF
D
O P M
• Connect the main power by turning the switch (15B) to the on
position.
• Press the Hydraulic Start button (B).
• Set the Auto/Manual Switch (D) to manual mode.

15
GETTING STARTED SAFETY / SPECIFICATIONS ASSEMBLY / INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE / REPAIR
• Place the workpiece onto the vise. (Refer to Securing the
Workpiece, pg. 13).
• Close the shuttle vises use the shuttle vise close button
(J).
• Move the workpiece to the desired position. Use the shuttle
vise Forward and Backward Buttons (L and M)
• Clamp the workpiece with the bench vise. Use the Bench
Vise Button (H).
• Adjust the spacing of the blade guide post; refer to Adjusting
the Guide Posts (pg. 13).
• Set the Blade Speed in manual mode. Use the blade speed
items 9 on the Interface Control Screen for blade speed in
the auto mode (pg. 9)
• Set the rate for the Cutting Pressure (X) and Bow Down-feed
speed (Y); refer to Cutting Pressure chart. (pg. 13).
• Press Operation Start Button (E) to start the cutting operation
cycle.
• Press coolant switch (P) to start the coolant pump and the
indicator light will illuminate. The chip auger will also start
turning. The saw bow will begin to descend quickly until the
probe arm touches the work-piece. Then the blade descent
speed will slow to the Cutting Pressure (X) and Down Feed
(Y) settings.
• After completion of the cut, the saw blade will stop at the
lower limit position. The bow stop location can be set at the
upper position or lower position in manual cutting mode (see
Current Operations pg. 9) .
• Press the Bow up button (F) to raise the saw bow.
The initial cut
When inserting a new workpiece in automatic mode, the first cut
piece will not be the proper size unless an end cut is performed.
This initial cut will zero material length so that further cuttings will
be performed accurately.
• Begin by inserting the material. Have the material slightly
past the blade cut off line.
• Perform all the Automatic Operation setting procedures
(shown on this page).
• Switch the operation to manual mode by using the Auto/
Manual Switch on the Interface Control Screen (D pg. 6).
• Start the initial trim cut with automatic mode. The initial trim
cut can count trim cut in or count trim out by pressing the
Count Trim cut in or out button (18 pg. 10) after start auto
cutting.
Automatic operation
15B
C
X
Y
A
G H
J
L
RB E I
KF
D
O P M
• Connect the main power, by turning the power switch (15B)
to the on position
• Press the Hydraulic Start Button (B).
• Set the Auto/Manual Switch (D) to manual mode.
• Clamp the workpiece; refer to Securing the Workpiece (pg.
13).
• Set the Auto/Manual Switch (D) to automatic mode.
• Set the cut-piece variables in the Interface Control Cutting
Jobs Settings (pg. 10), and choose execution (29 on pg. 10).
• Adjust the spacing of the blade guide post (pg. 14).
• Set the Blade Speed (9 on pg. 9).
• Set the Blade Speed in manual mode (F1 pg. 6). Use F2
interface screen. Set the blade speed in auto mode.
• Set the rate for the Cutting Pressure (X) and Bow Down-feed
speed (Y); refer to Cutting Pressure (pg. 13).
NOTE: If starting with a new workpiece; refer to Initial Trim Cut
(pg. 15) procedures.
• Press Operation Start Button (E) to start the operation cycle.
• Press (P) to start the coolant pump. The chip auger will also
start turning. The saw bow will begin to descend quickly
until the probe arm touches the workpiece. Then the blade
descent speed will slow to the Cutting Pressure (X) and
Down Feed (Y) settings.
• After completion of the cut, the saw blade will stop at the
lower limit position.
• The saw bow will rise and workpiece will feed for the next
cut.
• The cycle will continue until all commands have been
completed. The machine will stop and the motor will turn off.

MAINTENANCE / REPAIR TROUBLESHOOTING OPERATION ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS GETTING STARTED
16
OPERATION - MISCELLANEOUS
Bundle cutting
Begin by attaching the nestling clamps to the vises; refer to
Attach the Nestling Clamps (pg. 14).
• Follow either the Manual Operation (pg. 15) procedures or
the Automatic Operation (pg. 16) procedures.
• Set the system to bundle cutting; refer to Other Setting
(21 pg. 10).
• Clamping operations are the same. The switches, (J and K);
that operate the vises also operates the vertical motion of
the nestling clamp. So, if you open the shuttle vise then the
nestling clamp on the shuttle vise will open. And if you close
the shuttle vise the nestling clamp on the shuttle vise will
close.
Freeing a bound blade
Always disconnect the machine from its
power source before changing blades or
carrying out any maintenance procedure even in the case of
irregular machine operation.
If the saw blade suddenly becomes bound in the workpiece
during a cut, press the frame raise button (F) to lift the saw frame
immediately and disconnect the machine from it’s power source.
The saw blade jamming in the workpiece is most likely caused by
one of the following issues:
• Slippage occurring between saw blade and drive wheel.
Tension placed on the saw blade is not sufficient.
• Slippage occurring between drive belt and motor pulley.
Tension on drive belt is not sufficient or belt is worn.
• Broken teeth on the saw blade.
• Too blunt a saw blade.
• Too fine tooth spacing on saw blade for material being
cut.
• Too fast feed rate for material being cut and blade used.
Stopping the machine
In event of an emergency, press either the Emergency Stop
Button (C), or the Bow Up Switch (F), to stop all machine
functions. It is recommended using the Bow Up Switch (F),
because the emergency stop button will cancel all the machine
settings. When using the Bow up Switch, the workpiece will still
be clamped.
Also, the machine can be stop between task cycles switching to
Manual Mode with Auto/Manual Switch (D). Using this switch will
cause the machine to stop at the end of current task.
NOTE: If the hydraulic pump is on and the machine
has not been active for 5 minutes, the power will be
shut off automatically. The machine will need to be
restarted to reactivate the hydraulic pump.
Coolant heater operation
22B
This band saw equipped with coolant heater that ensures the
cutting coolant flows properly in colder weather. The heater
power switch located in the control cabinet as shown above.
• There is a power breaker switch (22B) for coolant heater
using in the cool weather.
• Switch on the power switch when in using.
• Switch off the power switch when not in using.
23B
A knob is for setting coolant temperature (23B) is located at rear
of base, under blade motor as shown above.

17
GETTING STARTED SAFETY / SPECIFICATIONS ASSEMBLY / INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE / REPAIR
NOTES

MAINTENANCE / REPAIR TROUBLESHOOTING OPERATION ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS GETTING STARTED
18
9-13/16” 9-13/16”
x 11-13/16”
Electric motor ...........................................................3 HP
Blade size...............................................1” x .035” x 138”
Blade speed ............................................. 65 to 262 FPM
Working table height............................................ 29-1/2””
Machine weight ................................................ 3,725 lbs.
6” to 9-3/4” x 4” to 5”
OPERATION - MACHINE AND STEEL REFERENCE INFORMATION
Machine capacities and specifications
Steel types and characteristics

19
GETTING STARTED SAFETY / SPECIFICATIONS ASSEMBLY / INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE / REPAIR
TROUBLESHOOTING GUIDE
The Interface Control Screen will show error notices when
machine malfunctions occur. They will display the probable
causes and possible remedies. Follow the remedies to resolve
the problem and press reset button to remove the Error Notice.
The diagram on the left shows a map with numbers identifying
the location of various malfunctions.
Location of Malfunction Possible Cause(s) Corrective Action
7
4
5
2
8
3
6
9
1
1. Abnormal forward limit switch 1. Check forward limit switch
2. No material in the shuttle vise 1. Check material in the
shuttle vise
3. Abnormal rotary encoder 1. Check rotary encoder wires
2. Check rotary encoder
function
4. Abnormal shuttle-vise pressure
sensor
1. Check shuttle vise pressure
sensor function
5. Abnormal bench-vise pressure
sensor
1. Check bench vise pressure
sensor function
6. Abnormal blade tension 1. Check for broken blade
2. Check for blade tension
3. Check blade sensor
7. Abnormal probe arm limit switch 1. Check probe arm limit switch
2. Check probe arm sliding
function
8. Abnormal bow down limit switch 1. Check bow down limit switch
9. Blade cover opened 1. Check blade cover limit
switch
2. Close blade cover
10. Abnormal motor inverter 1. Check motor inverter
11. Abnormal blade motor blade
motor
1. Check overload relay of
blade motor
12. Abnormal hydraulic motor 1. Check overload relay of
hydraulic motor
13. Abnormal coolant motor 1. Check overload relay of
coolant motor
14. Emergency button locked 1. Rotate and release
Emergency button

MAINTENANCE / REPAIR TROUBLESHOOTING OPERATION ASSEMBLY / INSTALLATION SAFETY / SPECIFICATIONS GETTING STARTED
20
TROUBLESHOOTING GUIDE
Symptom Possible Cause(s) Corrective Action
Tooth breakage Cut advancing too quickly Decrease cutting advance, exerting less cutting
pressure. Adjust the braking device.
Wrong cutting speed Change speed and/or type of blade to better
match the material being cut.
Wrong tooth pitch Replace blade choosing the proper tooth pitch to
better match the material being cut.
Chips sticking to the teeth and in the
gullets or material that gums
Check to ensure the coolant is being dispersed
properly.
Defects on the material or material too
hard
Material surfaces can be oxidized or covered with
impurities making these areas harder than the
blade itself. Materials may have hardened areas
or inclusions inside the section due to production
materials such as castings and welding wastes,
etc. Avoid cutting these materials. In a situation
where a cut has to be made use extreme care,
cleaning and removing hard impurities as quickly
as possible.
Ineffective gripping of the part in the vise. Check the gripping of the part being cut. Make
sure the parts are securely held.
The blade gets stuck in the material Decrease the cutting advance and exert less
cutting pressure.
Starting cut on sharp or irregular
section bar
Decrease the cutting advance to allow the blade
to begin its initial cut.
Poor quality blade Switch to a superior quality blade.
Previously broken tooth left in the cut Remove in the broken tooth from the cut.
Resuming a cut on a previously made
groove
Make the cut elsewhere, turning the part over.
Vibrations Check the grip of the part being cut to ensure it is
being held securely in the vise.
Wrong tooth pitch or shape Replace blade choosing the proper tooth pitch or
shape to better match the material being cut.
Insufficient coolant. Coolant not flowing or
wrong coolant
Check level of coolant in the tank. Check to
ensure the coolant is flowing freely. Check the
lubricant viscosity. In cold situations the coolant
may need to be heated with the optional heater.
Check and user proper lubricant.
Teeth positioned in the direction opposite
the cutting direction
Remove the blade and reinstall it with the teeth
cutting in the proper direction.