Palmgren 9683122 User manual

Operating Manual & Parts List 9683122 & 9683123
24˝
Tool Room Saw
Read carefully and follow all safety rules and operating
instructions before first use of this product.
9645074.01-0420

2
Palmgren Operating Manual & Parts List 9683122 & 9683123
GETTING STARTED
STRUCTURAL REQUIREMENTS
Make sure all supporting structures and load attaching devices are
strong enough to hold your intended loads. If in doubt, consult a
qualified structural engineer.
ELECTRICAL REQUIREMENTS
The power supply to Model 9683122 needs to be 220 volt/ 9.7 amp,
three phase,60 Hz.The standard allowable voltage variation is plus
or minus 10%.
The power supply to Model 9683123 needs to be 440 volt/ 4.9 amp,
three phase,60 Hz.The standard allowable voltage variation is plus
or minus 10%.
TOOLS NEEDED:
Standard mechanic’s hand tool set.
UNPACKING
Carton should be handled with care to avoid damage from drop-
ping,bumping,etc.Store and unpack carton with correct side up.
After unpacking Band Saw, inspect carefully for any damage that
may have occurred during transit. Check for loose,missing or dam-
aged parts. If any damage or loss has occurred, claim must be filed
with carrier immediately.Check for completeness.Immediately re-
port missing parts to dealer.
IMPORTANT: Table is coated with a protectant.To ensure proper fit
and operation, remove coating. Coating is easily removed with mild
solvents,such as mineral spirits,and a soft cloth. Avoid getting solu-
tion on paint or any of the rubber or plastic parts. Solvents may de-
teriorate these finishes.Use soap and water on paint,plastic or
rubber components.After cleaning,cover all exposed metal surfaces
with a light coating of oil.Paste wax is recommended for table top.
Band Saw is shipped partially assembled.End user will need to as-
semble loose parts to machine.
After unpacking the unit, carefully inspect for any damage that may
have occurred during transit. Check for loose, missing or damaged
parts. Shipping damage claims must be filed with the carrier.
All tools should be visually inspected before use, in addition to regu-
lar periodic maintenance inspections.
Be sure that the voltage labeled on the unit matches your power
supply.
UNPACK:
Do not discard packing materials until after machine has been in-
spected for damage and completeness.Locate loose parts and set
aside.
INSPECT:
After unpacking the unit, carefully inspect for any damage that may
have occurred during transit. Check for loose, missing or damaged
parts. Shipping damage claims must be filed with the carrier.
All tools should be visually inspected before use, in addition to regu-
lar periodic maintenance inspections.
Be sure that the voltage labeled on the unit matches your power
supply.
SPECIFICATIONS
9683122 9683123
Blade Length 167.75" - 169" 167.75" - 169"
Blade Width 1/4" - 3/4" 1/4" - 3/4"
Blade Thickness .035" .035"
HP 3 HP 3 HP
Voltage 220V 440V
Amperage 9.7A 4.9A
Phase 3 PH 3 PH
Cutting Capacity Rectangle 14" x 22" 14" x 22"
Cutting Capacity Round 14" 14"
Cutting Capacity Square 13-1/2" 13-1/2"
Table Height 36.5" 36.5"
Table Tilt 45° right; 15° left 45° right; 15° left
Blade to Frame 13-3/4" 13-3/4"
Electric Welder 4.2 kVA 4.2 kVA
Grinder Motor 1/8 HP 1/8 HP
Machine Dimensions 53" x 40" x 77.5" 53" x 40" x 77.5"
Weight 1500 lbs 1500 lbs
Speeds 0 - 1650 sfpm 0-1650 sfpm
Table Dimensions 24.25" x 24.25" 24.25" x 24.25"
Blade Wheels Diameter 24" 24"
SAFETY RULES
WARNING: For your own safety, read operating instructions
manual before operating tool.
PROPOSITION 65 WARNING: Some dust created by using
power tools contain chemicals known to the state of California to
cause cancer,birth defects or other reproductive harm.
Some examples of these chemicals are:
•Lead from lead-based paints
•Crystalline silica from bricks and cement and other masonry
products.
•Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies,depending on how often you
do this type of work.To reduce your exposure to these chemicals;
work in a well ventilated area and work with approved safety equip-
ment. Always wear OSHA/NIOSH approved, properly fitting face
mask or respirator when using such tools
WARNING:Always follow proper operating procedures as defined
in this manual even if you are familiar with the use of this or similar
tools.Remember that being careless for even a fraction of a second
can result in severe personal injury.
BE PREPARED FOR JOB
•Wear proper apparel. Do not wear loose clothing,gloves,neck-
ties,rings, bracelets or other jewelry which may get caught in
moving parts of machine.
•Wear protective hair covering to contain long hair.
•Wear safety shoes with non-slip soles.
•Wear safety glasses complying with United States ANSI Z87.1.
Everyday glasses have only impact resistant lenses.They are NOT
safety glasses.
•Wear face mask or dust mask if operation is dusty.
•Be alert and think clearly.Never operate power tools when tired,
intoxicated or when taking medications that cause drowsiness.

3
Palmgren Operating Manual & Parts List 9683122 & 9683123
SAFETY RULES (CONTINUED)
PREPARE WORK AREA FOR JOB
•Keep work area clean.Cluttered work areas invite accidents.
•Do not use power tools in dangerous environments.Do not use
power tools in damp or wet locations. Do not expose power
tools to rain.
•Work area should be properly lighted.
•Proper electrical receptacle should be available for tool.Three-
prong plug should be plugged directly into properly grounded,
three-prong receptacle.
•Extension cords should have a grounding prong and the three
wires of the extension cord should be of the correct gauge.
•Keep visitors at a safe distance from work area.
•Keep children out of workplace.Make workshop childproof. Use
padlocks,master switches or remove switch keys to prevent any
unintentional use of power tools.
TOOL SHOULD BE MAINTAINED
•Always unplug tool prior to inspection.
•Consult manual for specific maintaining and adjusting proce-
dures.
•Keep tool lubricated and clean for safest operation.
•Remove adjusting tools. Form habit of checking to see that ad-
justing tools are removed before switching machine on.
•Keep all parts in working order.Check to determine that the
guard or other parts will operate properly and perform their in-
tended function.
•Check for damaged parts. Check for alignment of moving parts,
binding,breakage, mounting and any other condition that may
affect a tool’s operation.
•A guard or other part that is damaged should be properly re-
paired or replaced. Do not perform makeshift repairs.(Use parts
list provided to order repair parts.)
KNOW HOW TO USE TOOL
•Use right tool for job.Do not force tool or attachment to do a job
for which it was not designed.
•Disconnect tool when changing the blade.
•Avoid accidental start-up. Make sure that the tool is in the OFF
position before plugging in.
•Do not force tool.It will work most efficiently at the rate for
which it was designed.
•Keep hands away from moving parts and cutting surfaces.
•Never leave tool running unattended.Turn the power off and do
not leave tool until it comes to a complete stop.
•Do not overreach.Keep proper footing and balance.
•Never stand on tool.Serious injury could occur if tool is tipped or
if blade is unintentionally contacted.
•Know your tool.Learn the tool’s operation, application and spe-
cific limitations.
•Use recommended accessories. Use of improper accessories may
cause risk of injury to persons.
•Handle workpiece correctly.Protect hands from possible injury.
•Turn machine off if it jams.Blade jams when it digs too deeply
into workpiece.(Motor force keeps it stuck in the work.) Do not
remove jammed or cut off pieces until the saw is turned off, un-
plugged and the blade has stopped.
•Maintain proper adjustment of blade tension, blade guides and
thrust bearings.
•Adjust upper guide to just clear workpiece.
•Hold workpiece firmly against table.
•Direction of feed: Feed work into a blade or cutter against the di-
rection of rotation of the blade or cutter only.
WARNING:The operation of any power tool can result in foreign
objects being thrown into the eyes, which can result in severe eye
damage.Always wear safety goggles complying with United States
ANSI Z87.1 (shown on package) before commencing power tool op-
eration.
INSTALLATION
POWER SOURCE
Model 9683122 is wired for 220 volt, 60 Hz power source.
Model 9683123 is wired for 440 volt, 60 Hz power source.
The motor is designed for operation on the voltage and frequency
specified.Normal loads will be handled safely on voltages not more
than 10% above or below the specified voltage.
Running the unit on voltages which are not within the range may
cause overheating and motor burn-out.Heavy loads require that the
voltage at motor terminals be no less than the voltage specified.
Power supply to the motor is controlled by a single pole toggle
switch.
WARNING:Improper connection of equipment grounding con-
ductor can result in the risk of electrical shock. Equipment should be
grounded while in use to protect operator from electrical shock.
•Check with a qualified electrician if grounding instructions are
not understood or if in doubt as to whether the tool is properly
grounded.
•Inspect tool cords periodically,and,if damaged,have repaired by
an authorized service facility.
WARNING:Do not permit fingers to touch the terminals of plug
when installing or removing from outlet.
EXTENSION CORDS
•The use of any extension cord will cause some drop in voltage
and loss of power.
•Wires of the extension cord must be of sufficient size to carry the
current and maintain adequate voltage.
•Use the table to determine the minimum wire size (A.W.G.) ex-
tension cord.
•Use only 3-wire extension cords having 3-prong grounding type
plugs and 3-pole receptacles which accept the tool plug.
•If the extension cord is worn, cut, or damaged in any way,replace
it immediately.
Volts
120 25 50 100 150
240 50 100 150 300
0 6 18 16 16 14
6 10 18 16 14 12
10 12 16 16 14 12
12 16 14 12
More Not
Than More Than Minimum Gage for Cord
Total Length of Cord in Feet
Not Recommended
Ampere Rating
Extension Cord Table

4
Palmgren Operating Manual & Parts List 9683122 & 9683123
OPERATION
CONTROLS
Refer to Figures 1, 2 and 3.
A. Speed Readout – Displays speed in feet per minute.
B. Speed Selection Dial – Variable speed control.
C. Power Switch – Main power control with key.
D. Power Lamp – Lights up if power is getting to the machine.
E. Saw Motor/Blade Welder Switch – Switches power between
band saw motor and blade welder. (The saw motor and blade
welder cannot operate at the same time.)
F. Start – Starts the saw motor.
G. Emergency Stop – Stops the machine quickly.To reset,twist and
pull the knob to allow motor to be reactivated.
H. Blade Guide Up and Down Handwheel
I. Blade Guide
J. Blade Tension Handwheel
K. Blade Tracking Knob
L. Blade Guide Lock Knob
INSTALLING/REPLACING BLADE
WARNING:Ensure the saw is disconnected from power supply, so
there is no possibility of saw activation!
WARNING:When handling blades always wear thick work gloves.
REMOVE SAW BLADE
1. Open upper and lower cabinets
2. Loosen Blade tension handle“J”. Beware the blade does not
spring off the wheel
3. Start with the upper section and remove the saw blade from the
top of the wheel
4. Work the saw blade out of the blade guide“I”
5. Slide the saw blade through the table slit
6. Remove the rest of the saw blade from around the lower wheel.
B
A
C
D
E
F
G
Figure 1 – Controls
Figure 2 – Controls
H
I
J
Figure 3 – Controls
K
L

5
Palmgren Operating Manual & Parts List 9683122 & 9683123
OPERATION (CONTINUED)
INSTALL NEW SAW BLADE
1. Start by wrapping the new saw blade around the lower wheel.
Ensure the blade teeth are facing towards you and down to-
wards the table.
2. Slide the new blade through the table slit
3. Slide the new saw blade through the long slit in the blade guide“I”
4. Wrap the new blade around the top of the upper wheel.
5. Finish by re-tensioning the upper wheel using the handwheel“J”.
BLADE WELDING
The control panel for the blade welder is shown in Figure 4.The
welding circuitry is energized independent of the band saw cir-
cuitry.
To operate the welder, plug in the line cord to a proper power
source.
CAUTION: Do not operate the band saw and the welder at the
same time.
Figure 4 – Blade welder controls.
PREPARING BLADE FOR WELDING
1. A properly prepared blade is essential in producing a high-
quality, long lasting band saw blade.
2. The blade must be cut to proper length.
3. Blade ends should be cut and ground square.
4. Any rust, oil or dirt must be removed.
5. Some teeth must be ground off blade ends depending upon the
pitch of the blade.
BLADE CUTTING
Refer to Figure 5.
1. Cut the blade ends flat, square and smooth using the blade
shear.
2. Lean the back of blade against the shear blade guide when cut-
ting blade ends (See Figure 5).
3. Use grinder, as needed, to make blade ends flat, square and
smooth.
Figure 5 – Blade cutting.
BLADE MOUNTING
Refer to Figure 6.
1. Clean welder jaw of any scale,oil, rust or dirt. Clean blade ends
which contact welder jaws to provide proper electrical contact.
2. Set weld pressure adjustment knob to "0" (released).
3. Insert one end of blade into stationary jaw with teeth facing out
and blade end centered between jaws.
4. Firmly set back of blade against back alignment surface of
welder jaw and clamp blade tight with the jaw clamping handle
(See Figure 6).
5. Insert other end of blade into movable jaw; butt the blade ends
together and clamp tight.
IMPORTANT: The blade ends should butt against each other over
the full width of the blade and should not overlap (See Figure 6).
Figure 6 –Blade mounting and clamping.
Correct – Grind Blades Square and Clamp Straight
Correct – Clamp Blades Flat with no Overlap
Incorrect – Blades Clamped At Angle
Incorrect – Blades Not Ground Square
Incorrect – Blades Overlap
Butt back of blade against
shear alignment surface.
Anneal
Button
Weld
Button
Movable
Jaw
Weld Pressure
Adjustment
Knob
Stationary Jaw
Jaw Clamping
Handles
Grinder
Switch

6
Palmgren Operating Manual & Parts List 9683122 & 9683123
OPERATION (CONTINUED)
TOOTH SPACING
Refer to Figure 7.
1. Approximately 1/8”of blade will be consumed during the welding
process.This blade loss must be taken into account.
2. All blades must have some of the teeth ground off so that the
tooth spacing will be uniform after welding.
3.Tooth grinding procedure must be done carefully in order to
grind the proper number of teeth and not to grind below gullet
which would weaken the blade.
Figure 7 – Tooth spacing (TPI = teeth per inch).
BLADE WELDING
Refer to Figure 8.
1. To set weld pressure adjustment knob,turn the knob counter-
clockwise to increase the pressure.The pressure adjustment
knob controls force applied to the movable jaw.
NOTE: Weld pressure adjustment knob must be reset to“0” after
each welding.
2. Wider blades and thicker blades need more weld pressure to
force the blade ends together during welding.If too little pres-
sure is applied, the blade ends will melt.Too much pressure may
cause the blades to overlap.
For example, for 1/2" wide blades, turn the pressure adjustment
knob counterclockwise until the pointer is at 6 (See Figure 8).
Figure 8 – Weld Pressure Adjustment
3. If blade melts, increase pressure.If there are "blow holes" in the
weld, increase pressure.
4. If blade overlaps, decrease pressure.
5. Wider blades need more pressure and thinner blades need less
pressure.Weld pressure is also affected by blade material.
WARNING:Welding operation produces sparks at blade intersec-
tion. Step away to left side of welder during welding operation.
WARNING:Always wear ANSI approved safety glasses during weld-
ing.Sparks from welder can cause serious injury to eyes.
6. Press weld button and hold down.The blade ends will become
red hot and soft.The movable jaw will force the blade ends to-
gether creating a bead of metal and the limit switch will auto-
matically cut power to jaws.
7. Release weld button and wait 10 seconds to allow blade to cool.
8. Reset weld pressure adjustment to“0”.
9. Heat build-up in the tool can cause serious damage to the tool.
Allow transformer to cool down to room temperature between
each welding or each annealing operation.It is a safe procedure
to let the transformer be idle for at least 3 minutes between suc-
cessive welding/annealing operations.
BLADE ANNEALING
1. After the blade has been welded,the weld area will be very hard
and brittle.Before the blade can be used, it must be annealed
and the flash removed.
2. The blade weld is annealed by heating the blade just under the
melting temperature and then slowly cooling the weld.
NOTE: Reset weld pressure adjustment knob to“0”prior to anneal-
ing.Failure to do so can cause damage to transformer.
3. Press the anneal button until the weld area glows a cherry red
and then release the anneal button.
CAUTION:The blade weld will melt,destroying the weld, if the an-
neal button is not released as soon as the weld glows cherry red.
4. Let the blade cool for several seconds.
5. Press the anneal button again, but release the button before the
weld glows as brightly as the first time.
6. Wait several seconds until the blade cools further.
7. Repeat the anneal process 6 or 7 times, decreasing the anneal
temperature each time.
8. The weld flash must be ground from the blade.See“Grinding
Blade”.
01
2
3
4
5
6
7
8
9
4TPI
6TPI
8TPI
10
TPI
20
TPI
12TPI
16TPI
1/4
Tooth
1/4
Tooth
3/8
Tooth
3/8
Tooth
1/2
Tooth
1/2
Tooth
5/8
Tooth
5/8
Tooth
1¼
Tooth
1¼
Tooth
3/4
Tooth
3/4
Tooth
3/4
Tooth
3/4
Tooth

7
Palmgren Operating Manual & Parts List 9683122 & 9683123
OPERATION (CONTINUED)
GRINDING BLADE
1. After annealing the blade, the metal buildup or flash must be
ground from the blade.
2. Toggle grinder switch to the ON position.
3. Flip the grinder guard open, exposing the top of the grinding
wheel.
4. Weld should be ground to same thickness as blade.
5. Grind flash off under-side of blade taking care not to grind into
blade.
6. Turn blade inside out and grind other side of blade same as first
side (or,flip the grinder guard to the closed position and use the
bottom of the wheel).
7. Take care not to grind into blade.
8. Turn blade inside out again (to original shape).
9. Turn grinder off when grinding is completed.The blade must be
annealed again.
ANNEAL BLADE AFTER GRINDING
1. After flash has been removed, anneal the blade a second time.
The weld may have been hardened by heat created during
grinding.Repeat“Blade Annealing”step.
2. After second blade annealing operation, the blade is ready for
installation onto band saw.Follow band saw instruction when in-
stalling and adjusting blade.
MAINTENANCE
Steps required to keep the saw in optimum operating condition
have been described under“Operating Instructions.”The Safety Pre-
cautions should be performed before operation.
For proper maintenance:
•Keep saw clean and dry. Sweep off spots where chips have col-
lected.
•Lubricate the unpainted surfaces with a light application of
medium consistency machine oil to prevent corrosion after
cleaning.
•Replace dull blades and blades from which teeth have been
stripped.A clean saw with a sharp blade will yield the best cut.
•Internal parts of the band saw have been completely lubricated
at the factory and do not need to be relubricated.
WARNING:Make certain that the saw is disconnected from the
power source before attempting to service or remove any compo-
nent.

8
Palmgren Operating Manual & Parts List 9683122 & 9683123
RST
M1 U
V
W
M1
M1
M2
R
S
T
U
V
W
T2
0V
R1
220V
2
M1
8
5
7
P6R1
L
RPM
Light 8
9
10
4
M1
M2
R
R
11
1312 14
RGFWD
TG1 TG2
R2
Motor
Weld
M2
24V
Figure 9 – 9683122 electrical diagram, 220 V.
220 V ELECTRICAL DIAGRAM

9
Palmgren Operating Manual & Parts List 9683122 & 9683123
RST
M1 U
V
W
M1
M1
M2
R
S
T
U
V
W
T2
0V
R1
220V
2
M1
8
5
7
P6R1
L
RPM
Light 8
9
10
4
M1
M2
R
R
11
1312 14
RGFWD
TG1 TG2
R2
Motor
Weld
24V
M2
M2 S2
Figure 10 – 9683123 electrical diagram, 440 V.
440 V ELECTRICAL DIAGRAM

10
Palmgren Operating Manual & Parts List 9683122 & 9683123
19
21
22
15
23
24
27
28
30 31
29
26
25
26
32
16
14 15
18
12
13
17
2
5
3
8
9
6
7
10 11
25
1
Figure 11 – Repair parts illustration for cabinet.

Ref. Part
No. Description Number Qty.
1 Wheel Door Lower 9644969.01 1
2 Hinge Pin Lower 9644970.01 2
3 Philips-head Screw M5*0.8*8mm * 4
4 Control Panel 9644971.01 1
5 Power Switch On/Off Button 9644972.01 1
6 Power Lamp 9644973.01 1
7 Selector Switch Button 9644974.01 1
8 Motor On/Off Button 9644975.01 1
9 Emergency Stop Button 9644976.01 1
10 Blade Cleaning Brush 9644977.01 1
11 Phlp HD Scr M6*1.0P*25mm * 1
12 Wheel Door Upper 9644978.01 1
13 Hinge Pin Upper 9644979.01 2
14 Philips-head Screw M5*0.8*8mm * 4
15 Digital Display Bracket 9644980.01 1
16 Cap Screw M8*1.25P*16mm * 2
17 Blade Shear 9644981.01 1
18 Variable Speed Dial 9644982.01 1
19 Air pump 9644983.01 1
20 Bandsaw Cabinet 9644984.01 1
21 Air Hose 4*6mm N/A 1
22 Air Nozzle 9644985.01 1
23 Work Lamp 220v 9644986.01 1
24 Light Bulb 220v 9644987.01 1
25 Door Knob 9644988.01 2
26 Philips-head Screw m6*1.0P*15mm * 2
27 Cap Screw M6*1.0P*15mm * 4
28 Flat Washer 6mm * 4
29 Motor Access Panel 9644989.01 1
30 Flat Washer 6mm * 10
25 Hex Bolt M6*1.0P*10mm * 10
32 Chip Pan 9644990.01 1
11
Palmgren Operating Manual & Parts List 9683122 & 9683123
REPLACEMENT PARTS LIST FOR CABINET
(Δ) Not shown.
(N/A) Not available as repair part.
(*) Standard hardware item, available locally.

12
Palmgren Operating Manual & Parts List 9683122 & 9683123
Figure 12 – Repair parts illustration for table and lower guide.
7
4
5
8
9
10
11
12
16 15 17
14
13
15
16
6
2
1
3

13
Palmgren Operating Manual & Parts List 9683122 & 9683123
REPLACEMENT PARTS LIST FOR LOWER GUIDE
1 Table 9644991.01 1
2 Fixing Screw 9644992.01 1
3 Tilting (Seat L.R) 9644993.01 1
4 Washer M8 * 4
5 Hex Socket Cap M8*1.25P*20mm * 4
6 Trunion Base 9644994.01 1
7 Hex bolt M8*1.25P*20mm * 4
8 Washer M8 * 4
9 M10 Washer * 4
10 Hex Nut M10*1.5P * 4
11 Lower Guide Rod 9644995.01 1
12 Hex Socket Cap x2 M6*1.0P*25mm * 2
13 Guide Seat (Lower) 9644996.01 1
14 Tungsten Support 9644997.01 2
15 M6 Washer * 2
16 Hex Socket Cap M6*1.0P*20mm * 2
17 Blade support 9644998.01 1
Ref. Part
No. Description Number Qty.
(Δ) Not shown.
(N/A) Not available as repair part.
(*) Standard hardware item, available locally.

14
Palmgren Operating Manual & Parts List 9683122 & 9683123
Figure 13 – Repair parts illustration for motor and lower wheel.
58
9
12
11
14
10
14
8
13
19
18
17
16
15
4
12
7
6
7
2

1 Wheel Lower 9644999.01 1
2 Hex Bolt M10*1.5P*10mm * 2
3 Wheel Tire 9645000.01 1
4 Hex Nut M20*1.5P * 1
5 Washer M20 * 1
6 Lower Wheel Shaft 9645001.01 1
7 Key 7*7*26 * 2
8 Bearing 6206 * 2
9 Bearing Housing 9645002.01 1
10 Hex Nut M28*1.75P * 2
11 Hex Bolt M10*1.5P*50mm * 4
12 Special Screw 9645003.01 4
13 Wheel Pulley 9645004.01 1
14 Set Screw M12*1.75P*35mm * 2
15 Motor Pulley 9645005.01 1
16 Set Screw M8*1.25P*10mm * 2
17 Motor 3 HP,220 V, 3 PH (Model 9683122) 9645006.01 1
17 Motor 3 HP,440 V, 3 PH (Model 9683123) 9645075.01 1
18 Hex Bolt M8*1.25P*25mm * 4
19 Base of Gear Reducer 9645007.01 1
20 V-Belt 9645008.01 1
Ref. Part
No. Description Number Qty.
15
Palmgren Operating Manual & Parts List 9683122 & 9683123
REPLACEMENT PARTS LIST FOR MOTOR AND LOWER WHEEL
(Δ) Not shown.
(N/A) Not available as repair part.
(*) Standard hardware item, available locally.

16
Palmgren Operating Manual & Parts List 9683122 & 9683123
Figure 14 – Repair parts illustration for upper wheel.
2
2
9
16
18
19
23
22
21
31
32
33
20
14
15
17
1
30
27
13
25
14
26
10
43
6
7
8
6
11
12
29 28

1 Wheel Upper 9645009.01 1
2 Hex Bolt M10*1.5P*10mm * 2
3 Wheel Upper 9645010.01 1
4 Hex Nut M20*1.5P * 1
5 Washer M20 * 1
6 Bearing 6206 * 2
7 Bearing Housing 9645011.01 1
8 Upper Wheel Shaft 9645012.01 1
9 Key 7*7*26mm * 2
10 Retaining Ring STW30# * 1
11 Hex Bolt 3/8-16*1/12 * 2
12 Lock Washer 3/8 * 2
13 Hex Nut 3/8 * 2
14 Pivot Pin 9645013.01 2
15 Upper Wheel Bracket 9645014.01 1
16 Hex Bolt M8*1.25P*25mm * 4
17 Flat Washer 8mm * 4
18 Bracket Plate 9645015.01 2
19 Tensioning Bracket 9645016.01 1
20 Set Screw M6*1.0P*6mm * 1
21 Collar 9645017.01 1
22 Thrust Bearing 2901 9645018.01 1
23 Tension Leadscrew 9645019.01 1
24 Leadscrew Bracket 9645020.01 1
25 Hex Bolt M8*1.25P*25mm * 2
26 Thrust Bearing 2901 9645021.01 1
27 Collar 9645022.01 1
28 Tensioning Handwheel 9645023.01 1
29 Hex Bolt 8*1.25*10mm * 1
30 Set crew 6*1.0*6mm * 1
31 Tube 9645024.01 1
32 Lock Knob (small) M10*1.5P 9645025.01 1
33 Lock Knob (Large) M1.*1.5P 9645026.01 1
17
Palmgren Operating Manual & Parts List 9683122 & 9683123
REPLACEMENT PARTS LIST FOR UPPER WHEEL
Ref. Part
No. Description Number Qty.
(Δ) Not shown.
(N/A) Not available as repair part.
(*) Standard hardware item, available locally.

18
Palmgren Operating Manual & Parts List 9683122 & 9683123
Figure 15 – Repair parts illustration for guide post.

1 Hexagon socket bolt M6*1P*20L * 2
2 Flat Washer 6mm * 2
3 Tungsten-support 9645027.01 2
4 Guide seat (upper) 9645028.01 1
5 B1 Tungs bar crown(upper) 9645029.01 1
6 Hexagon Socket bolt M6*1P*20L * 2
7 Pin 4*6 * 2
8 Ascending/Descending Fixing Plate 9645030.01 1
9 Ascending/Descending Guide rod 9645031.01 1
10 Ascending/descending Bracket 9645032.01 1
11 Lock Washer 14mm * 3
12 Lock knob 9645033.01 1
13 Screw worm 9645034.01 1
14 Gear Worm 9645035.01 1
15 Wormshaft 9645036.01 1
16 Collar 9645037.01 1
17 Handle 9645038.01 1
18 Handwheel 9645039.01 1
19 Pin Spring * 1
20 worm shaft bracket 9645040.01 1
21 Spring washer M6 * 2
22 Hexagon socket bolt M6*1P*20L * 2
23 Guard Blade Upper 9645041.01 1
24 Washer Flat * 1
25 Screw Cap * 1
19
Palmgren Operating Manual & Parts List 9683122 & 9683123
REPLACEMENT PARTS LIST FOR GUIDE POST
Ref. Part
No. Description Number Qty.
(Δ) Not shown.
(N/A) Not available as repair part.
(*) Standard hardware item, available locally.

20
Palmgren Operating Manual & Parts List 9683122 & 9683123
Figure 16 – Repair parts illustration for welding station.