Palmgren CS 250 User manual

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2.9 Dimensions CS 250................................................................................................17
ar metal saw CS 250 on the floor........21
Page 2
Table of Contents
1 Safety
1.1 Safety warnings (warning notes)..............................................................................4
1.1.1 Classification of hazards ................................................................................5
1.1.2 Other pictograms............................................................................................6
1.2 Proper user...............................................................................................................6
1.3 Possible dangers caused by the circular metal saw.................................................7
1.4 Qualification of personnel.........................................................................................8
1.4.1 Target group...................................................................................................8
1.4.2 Authorised personnel .....................................................................................8
1.5 User positions...........................................................................................................9
1.6 Safety measures during operation............................................................................9
1.7 Safety devices..........................................................................................................9
1.7.1 EMERGENCY-STOP button........................................................................11
1.7.2 Prohibition, warning and mandatory labels ..................................................11
1.8 Individual protection gear .......................................................................................11
1.9 Safety during operation ..........................................................................................12
1.10 Safety during maintenance.....................................................................................13
1.10.1Disconnecting the circular metal saw and making it safe.............................13
1.10.2Using lifting equipment.................................................................................13
1.10.3Mechanical maintenance work.....................................................................13
1.11 Accident report .......................................................................................................14
1.12 Electrical system.....................................................................................................14
2 Technical data
2.1 Power connection...................................................................................................15
2.2 Cutting range..........................................................................................................15
2.3 General...................................................................................................................15
2.4 Dimensions.............................................................................................................15
2.5 Speed of saw blade................................................................................................15
2.6 Environmental conditions .......................................................................................15
2.7 Operating material..................................................................................................15
2.8 Emissions...............................................................................................................16
3Assembly
3.1 Extent of supply......................................................................................................18
3.2 Transport................................................................................................................18
3.3 Storage...................................................................................................................19
3.4 Installation and assembly.......................................................................................20
3.4.1 Requirements of the installation site ............................................................20
3.4.2 Fasten the substructure of the circul
3.4.3 Mount the lever arm .....................................................................................21
3.4.4 Mount the saw blade....................................................................................21
3.5 First use..................................................................................................................22
3.5.1 Checking ......................................................................................................22
3.5.2 Direction of the saw teeth.............................................................................22

6.2 Ersatzteilliste - Spare parts list - CS250.................................................................. 40
4.2 Control and indicating elements CS 250
Page 3
3.5.3 Check the oil level in the worm gear............................................................ 22
3.5.4 Fill in coolant................................................................................................ 23
3.5.5 Power supply ............................................................................................... 23
3.5.6 Check the running direction of the saw blade.............................................. 23
4 Operation
4.1 Safety..................................................................................................................... 24
.............................................................. 24
4.3 Insert workpiece..................................................................................................... 25
4.4 Saw blade speed.................................................................................................... 26
4.4.1 Speed change.............................................................................................. 26
4.4.2 Select the toothing and the shape of the tooth ............................................ 26
4.5 Switching on the machine .......................................................................................28
4.6 Switching off the machine .......................................................................................28
4.7 Sawing of angles.....................................................................................................29
4.8 Cooling................................................................................................................... 30
5Maintenance
5.1 Safety..................................................................................................................... 31
5.1.1 Preparation .................................................................................................. 32
5.1.2 Restarting..................................................................................................... 32
5.2 Inspection and maintenance .................................................................................. 33
5.3 Mounting and replacing the saw blade................................................................... 36
5.3.1 Dimensions of sawing flange ........................................................................37
5.4 Repair......................................................................................................................37
6 Spare parts
6.1 Spare parts ..............................................................................................................38
7An
omalies
7.1 Anomalies in the circular metal saw........................................................................43
8 Appendix
8.1 Copyright.................................................................................................................44
8.2 Terminology/ Glossary ............................................................................................44
8.3 Product follow-up ................................................................................................... 45
8.4 Liability claims for defects / warranty.......................................................................46
8.5 Note regarding disposal / options to reuse:.............................................................46
8.5.1 Decommissioning..........................................................................................47
8.5.2 Disposal of the packaging of new devices....................................................47
8.5.3 Disposing of the old device...........................................................................47
8.5.4 Disposal of electrical and electronic components.........................................47
8.5.5 Disposal of lubricants and coolants...............................................................48
8.6 Disposal ..................................................................................................................48
8.7 RoHS , 2002/95/CE.................................................................................................48
8.8 CE-declaration of conformity....................................................................................49

Safety
Page 4
1Safety
Glossary of symbols
This part of the operating manual
• explains the meaning and use of the warning references contained in the operating manual,
• explains how to use the circular metal saw properly,
• highlights the dangers that might arise for you or others if these instructions are not obeyed,
• tells you how to avoid dangers.
In addition to this operating manual please observe
• applicable laws and regulations,
• legal regulations for accident prevention,
European standards must be observed during installation, operation, maintenance and repair of
the circular metal saw.
If European standards are not applied in the national legislation of the country of destination, the
specific applicable regulations of each country must be observed.
Where necessary, the required measures must be taken to comply with the specific regulation of
each country before the circular metal saw is first used.
ALWAYS KEEP THIS DOCUMENT CLOSE TO THE CIRCULAR METAL SAW FOR FUTURE
REFERENCE.
INFORMATION
If you are not able to solve a problem using this manual, please do not hesitate to contact us for
further professional advice:
gives additional indications
«calls on you to act
• enumerations
C.H.HANSON
2000 North Aurora Rd.
Naperville, IL 60563

Safety
Page 5
1.1 Safety warnings (warning notes)
1.1.1 Classification of hazards
We classify the safety warnings into various levels. The table below gives an overview of the
classification of symbols (pictograms) and warnings for the specific danger and its (possible)
consequences.
Pictogram Alarm expres-
sion Definition/Consequences
DANGER! Imminent danger that will cause serious injury or death to
personnel.
WARNING! Risk: A danger that might cause serious injury or death to
personnel.
CAUTION! Danger or unsafe procedure that might cause injury to
personnel or damage to property.
ATTENTION!
Situation that could cause damage to the machine and
product and other types of damage.
No risk of injury to personnel.
INFORMATION
Application tips and other important or useful information
and notes.
No dangerous or harmful consequences for personnel or
objects.
In the case of specific dangers, we replace the pictogram by
or
general danger with a warning
of injuries to hands, hazardous elec- trical voltage, rotating parts.

Safety
Page 6
1.1.2 Other pictograms
1.2 Proper user
Usage
WARNING!
Improper use of the circular metal saw
• will endanger personnel,
• will endanger the machine and other material property of the operator,
• may affect proper operation of the machine.
The circular metal saw is designed and manufactured to be used in environments where there is
no potential danger of explosion.
Caution
slide risk! Activation forbid-
den! Pull the mains plug! Use protective goggles! Use ear protec- tion!
Use protective
gloves! Use protective boots! Wear a safety suit! Protect the envi- ronment! Contact address

Safety
Page 7
The circular metal saw is designed and manufactured to saw cold metals, cast materials and
other plastic materials that are not harmful to health and do not generate dust.
The circular metal saw must not be used on wood.
The pieces to be cut need to be of a shape that will allow them to be securely attached in the
work holder vice and ensure that the piece does not come loose when it is being sawed.
The circular metal saw must only be installed and operated in a dry and well-ventilated place.
Improper
use If the circular metal saw is used in any way other than as described above, modified without the authorisation of Colovos Company or operated with different process data, then it is being used
improperly.
We do not take liability for damage caused by improper use.
We would like to stress that any modifications to the construction, or technical or technological
modifications that have not been authorised by Colovos Company will also render the guarantee
null and void.
It is also part of proper use that
• the maximum values of the circular metal saw are complied with,
• the operating manual is observed,
•inspection and maintenance instructions are observed.
 “Technical data“ on page 16
In order to achieve the required cutting performance and the angular tolerance the correct
choice of the saw blade, the cutting speed and the coolant are decisive.
WARNING!
Very serious injury.
It is forbidden to make any modifications or alterations to the operating values of the cir-
cular metal saw! These could endanger personnel and cause damage to the machine.
1.3 Possible dangers caused by the circular metal saw
The circular metal saw is state-of-the-art, but there is a residual risk, as the circular metal saw is
working with
• electrical voltage and currents
• a running circular metal saw blade.
We have used construction resources and safety techniques to minimise the health risk to per-
sonnel resulting from these hazards.
If the circular metal saw is used and maintained by staff who are not duly qualified, there may be
a risk resulting from incorrect operation or unsuitable maintenance.
INFORMATION
All staff involved in assembly, commissioning, operation and maintenance must
• be duly qualified,
• follow this operating manual.
In the event of improper use
• there may be a risk to the staff,
• there may be a risk to the circular metal saw and other material property,
• the proper operation of the circular metal saw may be affected.
Disconnect the circular metal saw whenever cleaning or maintenance work is being carried out.

Safety
Page 8
WARNING!
THE CIRCULAR METAL SAW MAY ONLY BE USED WITH THE SAFETY DEVICES ACTI-
VATED.
Disconnect the circular metal saw whenever you detect a failure in the safety devices or
when they are not fitted!
All additional installations carried out by the operator must incorporate the prescribed
safety devices.
Being the machine operator, this will be your responsibility!
 “Safety devices“ on page 9
1.4 Qualification of personnel
1.4.1 Target group
This manual is addressed to
• users,
• operators,
• maintenance staff.
The warning notes therefore refer to both operation and maintenance of the circular metal saw.
Determine clearly and irrevocably who will responsible for the different activities on the machine
(use, maintenance and repair).
Vague or unclear assignment of responsibilities constitute a safety hazard!
Always disconnect the circular metal saw from the power supply and secure the circular metal
saw against restarting.
1.4.2 Authorised personnel
WARNING!
Incorrect use and maintenance of the circular metal saw constitutes a danger for the
staff, objects and the environment.
Only authorised personnel may operate the circular metal saw!
The only staff authorised to use this machine and perform maintenance on it are trained and
instructed technical staff working for the operator and manufacturer.
The operator must
Obligations
of the opera-
tor
• train staff,
• instruct staff regularly (at least once a year) on
- all safety standards that apply to the machine,
- operation,
- accredited technical guidelines,
• check staff‘s understand,
• document training/instruction,
• require staff to confirm participation in training/instruction by a signature,
• check whether the staff are aware of safety and of dangers in the workplace and whether
they observe the operating manual.

Safety
Page 9
The user must
Obligations
of the user • have received training in operation of the circular metal saw,
• know the function and principle of operation,
• before the machine is first used
- have read and understood the operating manual,
- be familiar with all safety devices and regulations.
Additional
qualification
require-
ments
For work on the following machine components there are additional requirements:
• Electrical components or devices: This work must only be carried out by a qualified electri-
cian or person working under the instructions and supervision of a qualified electrician.
Before carrying out work on electric components or operating units the following measures
must be taken, in the order given.
- Disconnect all poles
- Ensure that the machine cannot be turned on again
- Check that there is no voltage
1.5 User positions
The user must stand in front of the circular metal saw.
INFORMATION
The mains plug of the circular metal saw must be freely accessible.
1.6 Safety measures during operation
CAUTION!
Risk due to inhaling of health hazardous dusts and mist.
Dependent on the material which need to be processed and the used auxiliaries dusts
and mist may be caused which might impair you health.
Make sure that the generated health hazardous dusts and mist are safely sucked off at
the point of origin and is dissipated or filtered from the working area. Use an appropriate
suction unit.
CAUTION!
Risk of fire and explosion by using flammable materials or cooling lubricants.
Take additional preventive measures in order to safely avoid health hazards before
processing flammable materials (e.g. aluminum, magnesium) or before using flammable
additives (e.g. spirit).
1.7 Safety devices
Use the circular metal saw only with properly functioning safety devices.
Stop the circular metal saw immediately if there is a failure in the safety device or if it is not func-
tioning for any reason.
It is your responsibility!

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Safety
Page 12
• protective goggles or face guard,
• protective gloves,
• safety shoes with steel caps,
• ear protection.
Before starting work, make sure that the prescribed individual protection gear is available at the
workplace.
CAUTION!
Dirty or contaminated personal protection gear can cause disease. Clean your personal
protection gear after each use, regularly, at least once a week.
Personal protection gear for special work
Protect your face and eyes: During all work, and specifically work during which your face and
eyes are exposed to hazards, a safety helmet with a face guard should be worn.
Use protective gloves when lifting or handling pieces with sharp edges.
Wear safety shoes when fitting, dismantling or transporting heavy components.
1.9 Safety during operation
In the description of work with and on the circular metal saw we highlight the dangers specific to
that work.
WARNING!
Prior to activating the circular metal saw please double-check that this will
• not endanger anybody,
• not cause any damage to property.
Avoid unsafe working practises:
• Make sure your work does not endanger anyone.
• The instructions in this manual need to be observed during assembly, handling, mainte-
nance and repair.
• Do not work on the circular metal saw if your concentration is reduced, for example, because
you are taking medication.
• Observe the rules for preventing accidents issued by your association for the prevention of
occupational accidents and safety in the workplace or other inspection authorities.
• Stay at the circular metal saw until all rotating parts have come to a halt.
• Use prescribed protection gear. Make sure to wear a well-fitting work suit and, where neces-
sary, a hairnet.
• Inform the inspector of any danger or failure.

Safety
Page 13
1.10 Safety during maintenance
Report and
document
any changes
Inform operating staff in good time of any repair and maintenance work.
Report all safety-relevant changes or performance details of the circular metal saw. Document
all changes, have the operating manual changed accordingly and train the machine operators.
1.10.1 Disconnecting the circular metal saw and making it safe
Unplug the circular metal saw from the mains before beginning any maintenance or repair work.
Place a warning sign on the machine.
1.10.2 Using lifting equipment
WARNING!
Use of unstable lifting equipment and load-suspension devices that break under load can
cause very serious injuries or even death.
Check that the lifting and load suspension gear
• is of sufficient load capacity,
• in perfect condition.
Observe the preventing of accidents issued by your association for the prevention of
occupational accidents and safety in the workplace or other inspection authorities.
Hold the loads properly.
Never walk under suspended loads!
1.10.3 Mechanical maintenance work
Remove all protection and safety devices before beginning maintenance work and re-install
them once the work has been completed. They include:
• covers,
• safety indications and warning signs,
• earth (ground) connection.
If you remove protection or safety devices, refit them immediately after completing the work.
Check that they are working properly!

s list - CS250“ on page 44
Safety
Page 14
1.11 Accident report
Inform your superiors and Colovos Company immediately in the event of accidents, possible
sources of danger and any actions which almost led to an accident (near misses).
These near misses can have many causes.
The sooner they are notified, the faster the causes can be eliminated.
INFORMATION
In the description of the execution of work with and on the circular metal saw, we highlight the
dangers specific to that work.
1.12 Electrical system
Have the machine and/or the electric equipment checked regularly, and at least every six
months.
Eliminate immediately all defects such as loose connections, defective wires, etc.
A second person must be present during work on live components, to disconnect the power in
the event of an emergency.
Disconnect the circular metal saw immediately if there are any anomalies in the power supply!
 “Maintenance“ on page 34,  “Ersatzteilliste - Spare part
 Illustr.: 1-1: “Rear cover“ on page 11

CS 250
Technical data
Page 15
2 Technical data
The following information gives the dimensions and weight and are the manufacturer‘s author-
ised machine data.
2.1 Power connection
Connection 115V; 1 HP; ~60 Hz
2.2 Cutting range
900round, max. 1.38"
900rectangular, max. 1.38"x1.38"
900square, max. 2.36"x2.36"
450round, max. 1.18"
450rectangular, max. 1.18"x1.18"
450square, max. 1.97"x1.97"
Cutting angle -450-+450
2.3 General
Cutting angle adjustment over turnable bearing block
Feed manually
Material tension manual in the quick-action vice
2.4 Dimensions
 “Dimensions of sawing flange“ on page 40
Range vice 4 1/3"
2.5 Speed of saw blade
Two-step drive engine [rpm] 68
2.6 Environmental
conditions
Temperature 5-35 °C
Humidity 5 - 80 %
2.7 Operating material
Helical gear Mobilgear 629, viscosity 40°C 150 mm2/s ,
at 100°C 16 mm2/s
ISO VG 150
CS 250
CS 250
CS 250
CS 250
CS 250
CS 250

Technical data
Page 16
2.8 Emissions
The level of noise (emission) emitted by the circular metal saw is less than 80 dB(A).
If the circular metal saw is installed in an area where various machines are in operation, the
acoustic influence (emission) on the operator of the circular metal saw may exceed the legally
permitted peak value of 85 dB(A) in the workplace.
INFORMATION
This numeric value had been measured on a new machine under conventional operating condi-
tions. Depending on the age or wear of the machine, the noise behavior of the machine might
change.
Furthermore, the extent of the noise emission is also depending on manufacturing
influence factors, such as speed, material and clamping conditions.
INFORMATION
The mentioned numerical value is an emission level and not necessarily a safe
working level.
Unless the degree of noise emission and the degree of noise disturbance are depending on one
another it is not possible to use it in order to reliably determine if it is necessary to take further
preventive measures or not.
The following factors influence the actual degree of the noise disturbance of the
operator:
•Characteristics of the working chamber, e.g. size or damping behavior,
• Other noise sources, e.g. the number of machines,
• Other processes proceeding nearby and the period during which the operator is exposed to
the noise.
Furthermore, the admissible pollution level may be different from one country to another due to
the national regulations.
This information regarding the noise emission should allow the operator of the machine to per-
form a better evaluation of the endangerments and risks.
CAUTION!
The machine operator has to wear an appropriate ear protection depending on the overall
stress caused by noise and on the basic limit values.
We generally recommend using a sound and ear protection.
Spindle of the machine vice Commercial heavy grease
Plain bearing Commercial heavy grease
Blank steel parts e.g. machine oil (Mobil oil, Fina, ...), motor oil, motor oil is
acid-, stain- and resin-free.
2.7 Operating material CS 250

Abb.2-1: Dimensions CS 250
2.9 Dimensions CS 250
Technical data
Page 17

Assembly
Page 18
3 Assembly
INFORMATION
The circular metal saw comes pre-assembled.
3.1 Extent of supply
When the machine is delivered, immediately check that the circular metal saw has not been
damaged during shipping and that all components are included. Also check that no fastening
screws have come loose.
INFORMATION
In the default delivery volume, no saw blade is included. If required, you can order saw blades of
three different toothings.  “Spare parts“ on page 41
3.2 Transport
WARNING!
Severe to lethal injuries due to machine parts tilting over or falling down from forklift
trucks or transport vehicles. Please follow the instructions and indications on the trans-
portation box:
• Center of gravity
• Attachment positions
• Weights
• Means of transportation to be used
• Prescribed transport position
WARNING!
Use of unstable lifting equipment and load-suspension devices that break under load can
cause very serious injuries or even death.
Check that the lifting and load suspension gear
• is of sufficient load capacity,
• in perfect condition.
Center of gravity
Attachment positions (marking the positions for
the attachment position gear)
Prescribed transport position (marking the top
side)
Means of transportation to be used
Weights

Assembly
Page 19
Observe the preventing of accidents issued by your association for the prevention of
occupational accidents and safety in the workplace or other inspection authorities.
Hold the loads properly.
Never walk under suspended loads!
3.3 Storage
ATTENTION!
Improper storage may cause important parts to be damaged or destroyed.
Store packed or unpacked parts only under the intended environmental conditions.
Please follow the instructions and indications on the transportation box:
Consult Colovos Company if the circular metal saw and accessories have to be stored for a
period of more than three months or under different environmental conditions to those given
here. “Environmental conditions“ on page 16
Fragile goods (goods require careful handling)
Protect against humidity and humid environments
 “Environmental conditions“ on page 16
Prescribed position of the packaging box (marking
the top side – arrows pointing upward)
Maximum stacking height
Example: non-stackable – do not pile any further
packaging boxes on top of the first packaging box

3.4.2 Fasten the substructure of the circular metal saw CS 250 on the floor
Assembly
Page 20
3.4 Installation and assembly
3.4.1 Requirements of the installation site
Organise the work area around the circular metal saw in accordance with local safety regula-
tions.  “Dimensions“ on page 16
Operation, maintenance and repair in the work area must not be hindered.
INFORMATION
The mains plug of the circular metal saw must be freely accessible.
«Fasten the substructure on the floor with shear connector screws M10.
Illustration: 3-1: Machine substructure CS 250