Pan-Sino XK130V User manual

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GENERAL SAFETY INSTRUCTIONS
EXTREME CAUTION SHOULD BE USED IN OPERATING ALL POWER TOOLS. KNOW YOUR
POWER TOOL, BE FAMILIAR WITH ITS OPERATION. READ THE OWNER’S MANUAL AND
PRACTICE SAFE USAGE PROCEDURES AT ALL TIMES.
CONNECT your machine ONLY to the matched and specified power source.
WEAR SAFETY GLASSES, RESPIRATORS, HEARING PROTECTION and SAFETY
SHOES when operating heavy machinery. Always wear safety glasses.
DO NOT wear loose clothing or jewellery when operating machinery.
A Safe Environment is important. Keep the area free of dust, dirt and other debris in the
immediate vicinity of the machine.
BE ALERT! Do Not Use prescription or other drugs that may affect your ability or
judgement to safely use this machine.
DISCONNECT the power source when changing drill bits or making other adjustments or
repairs.
NEVER leave an operating tool unattended.
NEVER reach over the table when the tool is in operation.
ALWAYS keep bits sharp and properly aligned.
ALWAYS keep all safety guards in place and ensure their proper function.
ALWAYS make sure that any tools used for adjustments are removed before operating
the machine.
ALWAYS secure your work with the appropriate clamps or vises.
ALWAYS keep bystanders safely away while operating machinery.
THINK SAFETY. WORK SAFELY. Never attempt a procedure if it does not feel safe or
comfortable.

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SPECIFIC SAFETY INSTRUCTIONS
This machine is designed for drilling, deep milling and face milling of small pieces with a limit size
of approx. 12” x 8” x 8”. It is highly recommended that you read this manual carefully before
operating this machine.
Always use the chip guard along with safety glasses to ensure proper safety when milling.
Before starting any work, make sure the work piece has been properly clamped to the table.
DO NOT ever hold a work piece in your hand when milling or drilling.
When selecting an appropriate speed for your work piece, allow the mill to gain full speed
before starting.
NEVER reverse the motor direction while the mill is in motion.
DO NOT clear debris & chips by hand. ALWAYS use a brush & DO NOT clear the table while
the mill is running.
Operating this machine beyond the design purpose and limit of this machine without sufficient
consultation or proper training is not recommended.
The noise level during operation if 70 – 75db. Hearing protection may not be necessary but is
recommended.
In case of power failure, the machine may start up again once power is restored, be sure to
pay close attention in this case and turn the power switch to off as soon as there is a machine
interruption.
Handling – The net weight of this machine is approx. 50kg. When lifting or moving this
machine, be sure to get assistance from another person. It is best to use common sense and
practice safety at all times when using this machine and other power tools.

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XK130V – FEATURES
A：550W MOTOR B：SPEED ADJUSTABLE BOADD
C：FINE FEEDING WHEEL D：CONTROL BOX
E：EMERGENCY SWITCH F：ELECTRICAL BOX
G：SPINDLE H：COLUMN
I：LIMIT BLOCK J：BALANCE MECHANISM
K：WORKING TABLE L：HANDLE WHEEL
M：SLIDE SADDLE N：STEP MOTOR + COVER
O：CROSS FEED WHEEL P：BASE

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XK130V - MACHINE SPECIFICATIONS
As part of the growing line of Pan-Sino metalworking equipment, we are proud to offer the
XK130V Mini Milling Machine. By following the instructions and procedures laid out in this owner’s
manual, you will receive years of excellent service and satisfaction. The XK130V is a professional
tool and like all power tools, proper care and safety procedures should be adhered to. The
XK130V Mini Milling / Drilling Machine has multiple functions on either face milling or drilling and
there are various sizes and kinds or cutters that can be used with this machine.
Drilling Capacity 16mm
End Milling Capacity 20mm
Face Milling Capacity 63mm
Headstock Travel 180mm
Working Table Longitudinal Travel (Auto-Feeding) 220mm
Auto-Feeding Range in Logitudinal Travel 0.1~4m/min
Auto-Feeding Torque 2.4 N.m, 220V
Working Table Cross Travel (Manual) 100mm
Distance from Spindle Nose to Table 280mm
Distance from Spindle Axis to Column 170mm
Head Title ±45°
Spindle Taper MT 3#
Spindle Speed ( HIGH ) 50-2250r/min ±10%
Spindle Speed ( LOW ) 50-1100r/min ±10%
Working Table Size 390 x 92 mm
T – Slot Size 12 mm
Motor Power 500 W
Machine Weight 65.00KG
Packing Size 570x570x760mm

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XK130V – STANDARD ACCESSORIES
T-SLOT SPECIFICATION (mm)
Description QTY
Large Wrench S: 36 1
Drill Chuck & Taper Shank 1
Oil Can 1
Fixing Pin 1
L Hex. Wrench S: 3, 4, 5, 4
Socket Head Wrench D: 45 – 52 1
Double End Wrench 8-10, 14-17, 17-19 3
Drill Chuck Holder 1
Handle 2
T-Nut 2
Fuse 4.5A (220V) 1
DrawBar 1

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XK130V-POWER
CONNECTION/DISCONNECT & OPEARTION
The connection, disconnection and grounding is carried out through the plug on the machine. For
safety reasons do not change this plug in any situation. For the protection control device, we
recommend that the operator should supply a fuse with current ratings and the total length
between the fuse and connection terminal should coincide with the following “ Extension lead
Chart”
Amperage Rating 3A 6A 10A 13A
Extension Cable Length Wire Size mm2
0.75m 0.75 0.75 1.0 1.25
15m 0.75 0.75 1.0 1.5
22.5m 0.75 0.75 1.0 1.5
30m 0.75 0.75 1.0 1.5
45.5m 0.75 1.25 1.5 2.5
The power source for this machine is 220V. Make sure that the Emergency stop switch is in the off
position before plugging the cord in. Disconnect the machine from the power source with the plug
before servicing and when changing accessories.
XK130V – MACHINE INSTALLATION
MACHINE LOCATION & SET UP
The machine should be fixed on the working table with four hexagon holts. Please install it to an
appropriate location in order to meet with the precision requirements of the machine. Before
setting your machine up, clean off any anti-rust protector and grease that was used for shipping
purposes. You can use a clean cloth and appropriate solvents.
(1) When selecting a location make sure that your worktable has a flat surface.
(2) Avoid placing in a location with exposure to direct sunlight, heavy moisture and excessive dust.
(3) When you have found your desired location, drill 4 locating holes on the worktable, the
dimensions should be the same as the machine base.

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(4) Pay close attention when selecting your spot to ensure that there is enough room around the
machine for the cross feed & longitudinal hand wheel can be extended during future use.
(5) Adjust the machine accordingly and affix to the worktable with 4 M10 bolts & nuts.
CHECK THE FOLLOWING BEFORE SWITCHING YOUR MACHINE ON
(1) Remove all fixtures that were used while initial set up of your machine took place.
(2) Check whether the power voltage is suited for your machine
(3) Remove all obstacles which are around your machine and might come in the way
(4) Check the angle of the pillar and adjust the bolts to see if they are tight enough.
(5) Check the drilling chuck, chuck holder and fixing pin on the spindle to make sure that they are
unloaded.
(6) Check the high-low speed o n the spindle to see if it is set on the right speed.

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XK130V – MECHANISM ADJUSTMENT
INSTALATION OF THE TAPER SHANK
(1) Turn the main power off before replacing the cutter.
(2) Pull out the protective cover (a)
(3) Wipe the spindle sleeve and the taper shank from any debris or dirt.
(4) Put the taper shank (g) into the spindle sleeve. The cutter should be matted with an oilcloth to
keep your fingers safe.
(5) Insert the fixing pin (d) right on the spindle
(6) Use a #14 open end wrench ( c) to tighten(clockwise) the spindle draw bar (b)
(7) Pull out the fixing pin
(8) Install the protective cover
REMOVAL OF THE TAPER SHANK
(1) Turn off the main power before you replace the cutter
(2) Pull out the protective cover (a)
(3) Insert the fixing pin (d) right on the spindle sleeve
(4) Use a #14 open end wrench (c ) to loosen (counter clockwise) the spindle draw bar (b)
(5) Knock the taper shank (g) gently with a plastic or deadblow hammer to loosen it into the
spindle sleeve. Then take off the taper shank (g)
(6) The cutter should be again handles with an oilcloth to protect your fingers.
(7) Install the protective cover (a)
* When installing or removing the taper shank, make sure that the machine is unplugged.

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XK130V – CONTROL PANEL
Review the following diagram to familiarize yourself with the DMX130V Control Panel.
(A) Emergency Stop Switch
(B) Electrical Control Box
(C) Variable Speed Control Knob
(D) Fuse Socket
Note – After using the Emergency Stop control, it will be necessary to reset the spindle ON and
RPM control knob, and the spindle rotation toggle switch
XK130V – FEEDING SPEED ADJUST
STEP MOTOR CONTROLLER

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MECHANISM ADJUSTMENT
TEST RUN & SPINDLE BREAK IN
The CJ(X)9510 has two spindle speeds: Low – 0 ~ 1100 & High – 0 ~ 2500 RPM.
It is important to break the machine in properly before consistently using your
machine. This will ensure better overall performance. Once you have read this
entire manual and have familiarized yourself with the machine, you can begin the
process.
To begin, take the following steps
(1) Make sure the machine is properly lubricated (see page20)
(2) Make sure the machine is free from obstruction or debris. Remove the
drawbar if there is no arbor or collet in the spindle.
(3) With the spindle at a complete stop, change the speed range lever into the low
range. (If the lever will not change at first, rotate the spindle by hand while
holding light pressure on the lever. When the gear engages, the lever will fall
into place)
(4) Turn the machine ON and let the machine run for at least 10 minutes on low
speed. The machine should run smooth with minimal vibration and minimal
noise. If the mill is not running smoothly, turn the machine OFF right away
before proceeding.
DO NOT change speed ranges with the machine is ON. This may damage
your machine.
(5) Slowly increase the RPM to a medium range and allow the machine to run
another 10 minutes in this range.
(6) Slowly increase the RPM to the highest range and allow the machine to run
another 10 minutes in this range.
(7) Turn the machine OFF and change to HIGH speed. Repeat steps 4 – 6.

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MECHANISM ADJUSTMENT
TRAVEL ADJUSTMENT
Using the limit block you can control the traveling of the spindle box.
(1) Loosen the handle (a) beside the limit block
(2) Adjust the limit block in position
(3) Tighten the handle
(4) The travel position can be referred to the measurement guide of the column
ADJUST THE ANGLE OF THE COLUMN
(1) Turn the main power off before making this adjustment
(2) Hold the column with your hands in order to prevent the column from free fall once it is loose.
(3) Loosen the locked nut (a) with a large wrench (b)
(4) Adjust the column angle as desired. (45° is the Max. for both left & right)
(5) Tighten.

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MITER WEDGE ADJUSTMENT
After long term use & contact motion to the machine function, errors may occur due to
relative surface motion. The miter wedge acts as an interface on each slide face. In order to
eliminate this error, make use of the adjusting screw by keeping pressure between two machine
parts (example – Spindle box & column) Adjust and keep the contact pressure to maintain its
mechanical precision.
In order to maintain precision, the pressure between the two elements needs to be
adjusted appropriately because of the abrasion that is produced from the contact motion (This
adjustment can be made once a year if necessary)
In order to make this adjustment take the following steps.
(1) Loosen the locked nuts
(2) Adjust the foremost pressure of the miter wedge by the locked nut. If necessary, loosen all the
adjusting screws
(3) Tighten and loosen the adjusting screws and keep in mind that the pressure of each adjusting
screw should be the same.
(4) Tighten the lock nuts uniformly
(5) Use a #3 hexagonal wrench to fix the adjusting screws from rotating to cause the unbalanced
pressure
(6) Adjust the middle portion first and then go towards the interior from two sides uniformly while
you are adjusting the screw in order to ensure a uniform pressure.

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OPERATIONS & TECHNIQUES
METHOD OF OPERATION – DRILLING & DEEP MILLING
(1) Install the appropriate tool and tighten & make sure your adjustments are firm.
(Make sure the power is turned to OFF at this time)
(2) Select an appropriate speed level.
WHEN THE SPINDLE IS RUNNING, DO NOT CHANGE THE SPEED BETWEEN HIGH & LOW
(3) Set your work piece on the worktable & secure it.
(4) Adjust the working table (Longitudinal Axis Y) and saddle seat (Cross Axis X) in position.
(5) Loosen the limit block handle and adjust the blocks in position. At this point do not let the tool
meet the work piece.
(6) Remove all obstacles and unnecessary items from around the machine.
(7) Turn on the main power.
(8) Refer to the measurement ruler on the column to obtain your desired drilling or milling depth.
(9) After you have finished your work, turn the power off and take the spindle back to its original
position.
(10)Clean the machine of debris or dirt.
FACE MILLING
(1) Install the appropriate tool and tighten & make sure your adjustments are firm.
(Make sure the power is turned to OFF at this time)
(2) Select an appropriate speed level.
WHEN THE SPINDLE IS RUNNING, DO NOT CHANGE THE SPEED BETWEEN HIGH & LOW
(3) Set your work piece on the worktable & secure it.
(4) Adjust the working table (Longitudinal Axis Y) and the saddle seat (Cross Axis X) in position.
(5) Release the limit block on the column and adjust the depth of cut.
(6) Turn the hand wheel of the working table (Y-axis)
and the saddle seat (X- axis) to perform face milling.
(7) After you have finished your work, turn the power off and take the spindle back to its
original position.
(8) Clean the machine of debris or dirt.

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Power Feeding of Working Table

Control of working table (see circuit diagram #1)
1. Working table traveled at left and right directions by step-motr(220V/2.4N.m) drive or manual.
The operator should select the switches button against requirement. By step-motor drive, is tobe
controlled step-motor by programmer controller.
To against the work-piece to set the move speed of left/right as follows.
Switch on the power and located the controller at reset statu which shows (L 000000) , be push
【reset】if not shows (L 000000) .
To reset working table travels speed, be firstly push (auto/manual) button and controller set at
manual statu which shows (-Ⅱ-000000), than push(edit/exit) enter program mode. Push(confirm)
to next line and continue push it till shows(04 SPEED) when shows(00 BIT) program line, than
button(confirm) shows(02000) This line is a speed evaluate of lift movement, push 【←】【→】
【↓】【↑】key and shift cousor to revise data. The programe line(08 SPEED) is a speed evaluate
of right movement, the adjustment method is same as lift travels.
2. Spindle control (see circuit diagram #2)
3.Operation panel (see circuit diagram #3)
4. List of controller programe
List of programe
00 BRT 03 1 0
01 BRT 07 2 0
02 JCMP 00
03 CLR
04 SPEED 2000 To be set as per actual produce requirement （＞400＜39999）
05 G-LEN 79999999
06 JUMP 03
07 CLR
08 SPEED 1000 To be set as per actual produce requirement （＞400＜39999
09 G-LEN -79999999
10 JUMP 07
11 END
nA=00 nB=00

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OPERATIONS & TECHNIQUES
INSPECTION DURING OPERATION
During operation it is important to be aware at all times not only of your work piece and machine
but of your surroundings. The machine will not perform to the best of its abilities under the
following conditions.
(1) The depth of cut is too deep
(2) The feeding speed is too fast for the material being worked on
(3) The rotation speed is too fast
(4) The machine is not fixed properly to the bench or worktable.
(5) The vise and work piece is not properly and firmly fixed.
PROPER RPM SETTINGS
It is important the follow correct RPM settings when working with different materials. Before you
start any work, you should determine the best RPM setting for your work piece. Failure to select
the correct RPM may result in the operator’s bodily harm as the machine may eject certain
materials or work piece if the incorrect RPM is selected. Failure to choose the correct RPM will
also put excess strain on the machine and shorten the tool life. The following formula may also be
helpful in determining the correct RPM.
(Cutting Speed x 4) / Diameter of cutting tool = RPM
Refer to the following table below before you begin milling/drilling.
CUTTING SPEEDS FOR HSS CUTTING TOOLS
STAINLESS STEEL
TOOL STEEL
CAST STEEL
CAST IRON, HARD
CAST IRON, SOFT
COPPER
ALLOY STEEL, HARD
TITANIUM
ALUMINUM & ALLOYS
BRASS & BRONZE
WOOD
PLASTICS
60
50
80
50
80
100
40
50
300
150
300-500
300-800
MATERIAL CUTTING SPEED (SFM)

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ELECTRICAL CIRCUIT DIAGRAM

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MAINTENANCE
LUBRICATION
In order to ensure precision and maintenance of your machine, you must keep your machine
properly lubricated.
Part of your standard accessories there is an oil can, you can use this to lubricate your machine.
It is recommended that you use two to three drops on all contact points shown in the diagram
below with ISO 68 or SAE 20W oil or similar lubricant.
(A) Cross slide & saddle seat ways
(B) Column Pivot point
(C) Column ways
It is recommended that you use a lightweight lithium grease directly on the following points once a
month to ensure accuracy and longer tool life.
(D) Longitudinal Leadscrew
(E) Cross Feed Leadscrew
(F) Column Gear Rack

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To get the most out of your machine, it is imperative that you maintain it. Daily, weekly, monthly
and yearly maintenance is highly recommended and keeping a log of your maintenance is also
recommended.
DAILY MAINTENANCE
(1) Inspect each operation part to ensure the condition of lubrication.
(2) Ensure that the mounting bolts are secure.
(3) Double check that all wires are not worn or damaged.
(4) Clean any debris or dirt from in and around the machine.
(5) Ensure that the mill is completely powered down at the end of each use. If The machine is left
on, the cooling fan will continue to run and could cause excess wear.
WEEKLY MAINTENANCE
(1) Clean and grease down the shaft.
(2) Check all nuts & bolts to ensure they are tight and in place.
(3) Check your lubrication levels and ensure your machine is properly lubricated.
(4) Examine the overall circuit, contact point conductor, plugs and switches to ensure everything
is normal.
MONTHLY MAINTENANCE
(1) Check all plugs and switches are in working order.
(2) Check the cooling fan to ensure everything is in order.
(3) Check lubrication levels.
SEASONAL MAINTENANCE
(1) Go over your maintenance logs to ensure that you have not come across any problems.
(2) Check that all parts are in working order
(3) Check that electrical components are OK and do not need replacement.

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ASSEMBLY DIAGRAM