Panasonic S-36PT2E5B User manual

TÜRKÇE   PORTUGUÊS NEDERLANDS ITALIANO DEUTSCH ESPAÑOL FRANÇAIS ENGLISH
Air Conditioner
Model No.
Indoor Unit
Type
Indoor
Unit Type
Rated Capacity
36 45 50 60 71 100 125 140
T2 Ceiling S-36PT2E5B S-45PT2E5B S-50PT2E5B S-60PT2E5B S-71PT2E5B
S-100PT2E5 B S-125PT2E5 B S-140PT2E5 B
ENGLISH
Read through the Installation Instructions before you proceed with the installation.
In particular, you will need to read under the “IMPORTANT!” section at the top of the page.
FRANÇAIS
Lisez les instructions d’installation avant de commencer l’installation.
En particulier, vous devez lire la section “IMPORTANT!” en haut de la plage.
ESPAÑOL
Lea las Instrucciones de instalación antes de proceder con la instalación del equipo.
En concreto, deberá leer detenidamente la sección “¡IMPORTANTE!” situada al principio de la página.
DEUTSCH
Lesen Sie die Einbauanleitung, bevor Sie mit der Installation beginnen.
Insbesondere die Hinweise im Abschnitt “WICHTIG!” oben auf der Seite müssen unbedingt gelesen werden.
ITALIANO
Leggere le Istruzioni di installazione prima di procedere con l’installazione.
Prestare particolare attenzione alla sezione “IMPORTANTE!” all’inizio della pagina.
NEDERLANDS
Lees de installatie-instructies zorgvuldig door voor u begint met de installatie.
U moet vooral het gedeelte waar “BELANGRIJK!” boven staat heel goed lezen.
PORTUGUÊS
Leia cuidadosamente as instruções de instalação antes de prosseguir com a instalação.
Em particular, é necessário ler as informações na secção “IMPORTANTE!” na parte superior da página.

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
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
TÜRKÇE


INSTALLATION INSTRUCTIONS
ACXF60-28621
This air conditioner uses the refrigerant R32 or R410A.
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2
IMPORTANT!
Please Read Before Starting
This air conditioner must be installed by the sales dealer
or installer.
This information is provided for use only by authorized
persons.
For safe installation and trouble-free operation, you
must:
●This Installation Instructions is for the indoor unit and
read the Installation Instructions of the outdoor unit as
well.
●Carefully read this instruction booklet before beginning.
●Follow each installation or repair step exactly as shown.
●This air conditioner shall be installed in accordance with
National Wiring Regulations.
●That compliance with national gas regulations shall be
observed.
●The product meets the technical requirements of
EN/IEC 61000-3-3.
●Pay close attention to all warning and caution notices
given in this manual.
WARNING This symbol refers to a hazard or
unsafe practice which can result in
severe personal injury or death.
CAUTION
This symbol refers to a hazard or
unsafe practice which can result
in personal injury or product or
property damage.
If Necessary, Get Help
These instructions are all you need for most installation
sites and maintenance conditions. If you require help for
a special problem, contact our sales/service outlet or your
certified dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for
improper installation or maintenance service, including
failure to follow the instructions in this document.
WARNING
•Do not use means to accelerate
the defrosting process or to clean,
other than those recommended by
the manufacturer.
•The appliance shall be stored
in a room without continuously
operating ignition sources (for
example: open flames, an
operating gas appliance or an
operating electric heater).
•Do not pierce or burn.
•Be aware that refrigerants may not
contain an odour.
•The following checks shall be
applied to installations using
flammable refrigerants.
Appliance shall be installed,
operated and stored in a room with
a floor area larger than [Amin] m2.
As for [Amin], see the section
“16. CHECK OF DENSITY LIMIT”.
SPECIAL PRECAUTIONS
WARNING When Wiring
WARNING
Risk of Electric Shock
ELECTRICAL SHOCK CAN
CAUSE SEVERE PERSONAL
INJURY OR DEATH. ONLY A
QUALIFIED, EXPERIENCED
ELECTRICIAN SHOULD
ATTEMPT TO WIRE THIS
SYSTEM.
•Do not supply power to the unit until
all wiring and tubing are completed or
reconnected and checked.
•Highly dangerous electrical voltages are
used in this system. Carefully refer to the
wiring diagram and these instructions
when wiring. Improper connections
and inadequate grounding can cause
accidental injury or death.
•Connect all wiring tightly. Loose wiring
may cause overheating at connection
points and a possible fire hazard.
•Provide a power outlet to be used
exclusively for each unit.
•
Provide a power outlet exclusively for
each unit, and full disconnection means
having a contact separation by 3 mm in
all poles must be incorporated in the fixed
wiring in accordance with the wiring rules.
•To prevent possible hazards from
insulation failure, the unit must be
grounded.
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3
ENGLISH
•Check that cabling will not be subject
to wear, corrosion, excessive pressure,
vibration, sharp edges or any other
adverse environmental effects.
The check shall also take into account
the effects of aging or continual
vibration from sources such as
compressors or fans.
•This equipment is strongly
recommended to be installed with
Earth Leakage Circuit Breaker (ELCB)
or Residual Current Device (RCD).
Otherwise, it may cause electrical
shock and fire in case of equipment
breakdown or insulation breakdown.
When Transporting
•Itmayneedtwoormorepeopletocarry
out the installation work.
•Becarefulwhenpickingupandmoving
the indoor and outdoor units. Get a
partner to help, and bend your knees
when lifting to reduce strain on your
back. Sharp edges or thin aluminum
fins on the air conditioner can cut your
fingers.
When storing…
WARNING
•Theapplianceshallbestored
in a well-ventilated area where
the room size corresponds to
the room area as specified for
operation.
•Theapplianceshallbestored
in a room without continuously
operating open flames (for
example: an operating gas
appliance) and ignition sources
(for example: an operating
electric heater).
•Theapplianceshallbestoredsoas
to prevent mechanical damage from
occurring.
When Installing…
•Selectaninstallationlocationwhichis
rigid and strong enough to support or
hold the unit, and select a location for
easy maintenance.
•Incasesthatrequiremechanical
ventilation, ventilation openings shall be
kept clear of obstruction.
•Anunventilatedareawherethe
appliance using flammable refrigerants
is installed shall be so constructed
that should any refrigerant leak, it will
not stagnate so as to create a fire or
explosion hazard.
…In a Room
Properly insulate any tubing run inside
a room to prevent “sweating” that can
cause dripping and water damage to
walls and floors.
CAUTION
Keep the fire alarm and
the air outlet at least
1.5 m away from the
unit.
…In Moist or Uneven Locations
Use a raised concrete pad or concrete
blocks to provide a solid, level foundation
for the outdoor unit. This prevents water
damage and abnormal vibration.
…In an Area with High Winds
Securely anchor the outdoor unit down
with bolts and a metal frame. Provide a
suitable air baffle.
…In a Snowy Area (for Heat Pump-
type Systems)
Install the outdoor unit on a raised
platform that is higher than drifting snow.
Provide snow vents.
…At least 2.5 m
Indoor unit of this air conditioner shall be
installed in a height of at least 2.5 m.
…In laundry rooms
Do not install in laundry rooms. Indoor
unit is not drip proof.
When Connecting Refrigerant
Tubing
Pay particular attention to refrigerant
leakages.
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WARNING
•
When performing piping work, do
not mix air except for specified
refrigerant in refrigeration cycle. It
causes capacity down, and risk of
explosion and injury due to high
tension inside the refrigerant cycle.
•Iftherefrigerantcomesincontact
with a flame, it produces a toxic
gas.
•Donotaddorreplacerefrigerant
other than specified type. It may
cause product damage, burst and
injury, etc.
•Ventilatetheroomimmediately,inthe
event that is refrigerant gas leaks during
the installation. Be careful not to allow
contact of the refrigerant gas with a
flame as this will cause the generation
of toxic gas.
•
Keep all tubing runs as short as possible.
•Usetheflaremethodforconnecting
tubing.
•Applyrefrigerantlubricanttothe
matching surfaces of the flare and union
tubes before connecting them, then
tighten the nut with a torque wrench for
a leak-free connection.
•Checkcarefullyforleaksbeforestarting
the test run.
•Donotleakrefrigerantwhilepipingwork
for an installation or re-installation, and
while repairing refrigeration parts.
Handle liquid refrigerant carefully as it
may cause frostbite.
•
Under no circumstances shall potential
sources of ignition be used in the
searching or detection of refrigerant leaks.
•Ahalidetorch(oranyotherdetector
using a naked flame) shall not be used.
•Electronicleakdetectorsmaybeused
to detect refrigerant leaks but, the
sensitivity may not be adequate, or
may need re-calibration. (Detection
equipment shall be calibrated in a
refrigerant-free area.)
•Ensurethatthedetectorisnota
potential source of ignition and is
suitable for the refrigerant used.
•Leakdetectionequipmentshallbeset
at a percentage of the lower flammable
limit (LFL) of the refrigerant and shall be
calibrated to the refrigerant employed
and the appropriate percentage of gas
(25 % maximum) is confirmed.
•Leakdetectionfluidsaresuitablefor
use with most refrigerants but the use of
detergents containing chlorine shall be
avoided as the chlorine may react with
the refrigerant and corrode the copper
pipe-work.
•Ifaleakissuspected,allnakedflames
shall be removed/extinguished.
•Ifaleakageofrefrigerantisfoundwhich
requires brazing, all of the refrigerant
shall be recovered from the system, or
isolated (by means of shut off valves)
in a part of the system remote from the
leak. Oxygen free nitrogen (OFN) shall
then be purged through the system both
before and during the brazing process.
When Servicing
•Contacttothesalesdealerorservice
dealer for a repair.
•Besuretoturnoffthepowerbefore
servicing.
•TurnthepowerOFFatthemain
power box (mains), wait at least 10
minutes until it is discharged, then
open the unit to check or repair
electrical parts and wiring.
•Keepyourfingersandclothingaway
from any moving parts.
•Cleanupthesiteafteryoufinish,
remembering to check that no metal
scraps or bits of wiring have been left
inside the unit.
WARNING
•Thisproductmustnotbe
modified or disassembled under
any circumstances. Modified or
disassembled unit may cause fire,
electric shock or injury.
•Donotcleaninsidetheindoorand
outdoor units by users. Engage
authorized dealer or specialist for
cleaning.
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5
ENGLISH
•Incaseofmalfunctionofthis
appliance, do not repair by
yourself. Contact to the sales
dealer or service dealer for a
repair and disposal.
CAUTION
•Ventilateanyenclosedareas
when installing or testing the
refrigeration system. Leaked
refrigerant gas, on contact
with fire or heat, can produce
dangerously toxic gas.
•Confirmafterinstallationthat
no refrigerant gas is leaking. If
the gas comes in contact with a
burning stove, gas water heater,
electric room heater or other
heat source, it can cause the
generation of toxic gas.
Others
When disposal of the product, do follow
theprecautionsin“15.RECOVERY”and
comply with national regulations.
WARNING
•Do not sit or step on the
unit. You may fall down
accidentally.
CAUTION
•Do not touch the air inlet or
the sharp aluminum fins of
the outdoor unit. You may get
injured.
•Do not stick any object into
the FAN CASE.
You may be injured and the
unit may be damaged.
NOTICE
The English text is the original instructions. Other
languages are translations of the original instructions.
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IMPORTANT! ......................................2
Please Read Before Starting
1. GENERAL......................................7
1-1. Tools Required for Installation (not supplied)
1-2. Accessories Supplied with Unit
1-3. Type of Copper Tube and Insulation Material
1-4. Additional Materials Required for Installation
2. SELECTING THE INSTALLATION SITE . . . . . . . . . . . . . . 8
2-1. Indoor Unit
3. HOW TO INSTALL THE INDOOR UNIT . . . . . . . . . . . . . . . 9
■CeilingType(TypeT2).............................9
3-1. Required Minimum Space for Installation and Service
3-2. Preparation Before Installation
3-3. Suspending the Indoor Unit
3-4. Duct for Fresh Air (Field supply)
3-5. Shaping the Tubing
3-6. Installing the Drain Pipe
4. ELECTRICALWIRING...........................13
4-1. General Precautions on Wiring
4-2. Recommended Wire Length and Wire Diameter
for Power Supply System
4-3. Wiring System Diagrams
5. HOW TO PROCESS TUBING . . . . . . . . . . . . . . . . . . . . . 17
5-1. Connecting the Refrigerant Tubing
5-2. Connecting Tubing Between Indoor and
Outdoor Units
5-3. Insulating the Refrigerant Tubing
5-4. Taping the Tubes
5-5. Finishing the Installation
6. FINALPROCEDURE ............................19
7. HOW TO INSTALL TIMER REMOTE CONTROLLER
OR HIGH-SPEC WIRED REMOTE CONTROLLER
(OPTIONALPART)..............................19
N OT E
Refer to the Installation Instructions attached to the optional
Timer Remote Controller or optional High-spec Wired
Remote Controller.
8. HOW TO INSTALL WIRELESS REMOTE
CONTROLLER.................................19
N OT E
Refer to the Installation Instructions attached to the optional
Wireless Remote Controller.
9. CHECKLIST AFTER INSTALLATION WORK . . . . . . . . . 20
10.APPENDIX ....................................21
■Care and Cleaning
■Troubleshooting
■Tips for Energy Saving
IMPORTANT INFORMATION REGARDING THE
REFRIGERANTUSED...........................23
N OT E
Refer to the Installation Instructions attached to the outdoor
unit.
11.SERVICING....................................24
12. REMOVAL AND EVACUATION . . . . . . . . . . . . . . . . . . . . 25
13. CHARGING PROCEDURES. . . . . . . . . . . . . . . . . . . . . . . 25
N OT E
Refer to the Installation Instructions attached to the outdoor
unit.
14.DECOMMISSIONING............................25
15.RECOVERY....................................25
N OT E
Refer to the Installation Instructions attached to the outdoor
unit.
16. CHECK OF DENSITY LIMIT. . . . . . . . . . . . . . . . . . . . . . . 26
Page Page
CONTENTS
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7
ENGLISH
1. GENERAL
This booklet briefly outlines where and how to install the air conditioning system. Please read over the entire set of instructions for the
indoor and outdoor units and make sure all accessory parts listed are with the system before beginning.
The installation of pipe-work shall be kept to a minimum.
WARNING This symbol shows that this equipment uses a flammable refrigerant. If the refrigerant is leaked, together with
an external ignition source, there is a possibility of ignition.
CAUTION This symbol shows type of flammable refrigerant contained in the system.
CAUTION This symbol shows that the Operating Instructions should be read carefully.
CAUTION This symbol shows that a service personnel should be handling this equipment with reference to the Technical
Manual.
CAUTION This symbol shows that there is information included in the Operating Instructions and/or Installation
Instructions.
1-1. Tools Required for Installation (not supplied)
1. Flathead screwdriver
2. Phillips head screwdriver
3. Knife or wire stripper
4. Tape measure
5. Carpenter’s level
6. Sabre saw or keyhole saw
7. Hacksaw
8. Core bits
9. Hammer
10. Drill
11. Tube cutter
12. Tube flaring tool
13. Torque wrench
14. Adjustable wrench
15. Reamer (for deburring)
1-2. Accessories Supplied with Unit
The accessory parts are supplied inside the indoor unit.
Open the air-intake grille of the indoor unit and take out a
package of accessories.
See the section “3-2. Preparation Before Installation”.
Table 1-1 ( Ceiling )
Part Name Figure Q’ty Remarks
Special
washer 4For temporarily
suspending indoor unit
from ceiling
Drain insulator 2 For drain hose joint
Flare insulator
1 For gas tube joint
1 For liquid tube joints
Clamper 6For flare insulator and
wiring
Full-scale
installation
diagram 1For positioning
installation
Drain hose 1For main unit + PVC pipe
joints
Part Name Figure Q’ty Remarks
Insulating
tape 2For gas and liquid tubes
flare nuts
Hose band 1For drain hose
connection
Side cover (R)
1(Packed in carton box)
For right side
Side cover (L) 1(Packed in carton box)
For left side
Screw 2 For side cover (L/R)
Operating
Instructions 1
Installation
Instructions 1
1-3. Type of Copper Tube and Insulation Material
If you wish to purchase these materials separately from a local
source, you will need:
1. Deoxidized annealed copper tube for refrigerant tubing.
2. Foamed polyethylene insulation for copper tubes as
required to precise length of tubing. Wall thickness of the
insulation should be not less than 8 mm.
3. Use insulated copper wire for field wiring.
Wire size varies with the total length of wiring.
See the section “4. ELECTRICAL WIRING” for details.
CAUTION
Check local electrical codes and regulations before
obtaining wire.
Also, check any specified instructions or limitations.
1-4. Additional Materials Required for Installation
1. Refrigeration (armored) tape
2. Insulated staples or clamps for connecting wire (See your
local codes.)
3. Putty
4. Refrigeration tubing lubricant
5. Clamps or saddles to secure refrigerant tubing
6. Scale for weighing
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8
2. SELECTING THE INSTALLATION SITE
2-1. Indoor Unit
AVOID:
●areas where leakage of flammable gas may be expected.
●places where large amounts of oil mist exist.
●direct sunlight.
●locations near heat sources which may affect the
performance of the unit.
●locations where external air may enter the room directly.
This may cause “condensation” on the air discharge ports,
causing them to spray or drip water.
●locations where the remote controller will be splashed with
water or affected by dampness or humidity.
●installing the remote controller behind curtains or furniture.
●locations where high-frequency emissions are generated.
DO:
●select an appropriate position from which every corner of the
room can be uniformly cooled.
●select a location where the ceiling is strong enough to
support the weight of the unit.
●select a location where tubing and drain pipe have the
shortest run to the outdoor unit.
●allow room for operation and maintenance as well as
unrestricted air flow around the unit.
●the limitation of the tubing length between the indoor and
the outdoor units should be referred to the Installation
Instructions of the outdoor unit.
●allow room for mounting the remote controller about 1 m off
the floor, in an area that is not in direct sunlight or in the flow
of cool air from the indoor unit.
Ceiling
Ceiling
Wall
Front view
min. 25 cm min. 25 cm
N OT E
The rear of the indoor unit can be installed flush against
the wall.
Air intake
Air
discharge
min. 50 cm
Side view Max. 25 cm
Obstacle
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ENGLISH
(2) Refrigerant tubing • drain hose position
39
39
90 90
86
187
267
267
196
196
131
70
216
Rear (Figure shows view from front)Left side
Left drain position
Closed with rubber stopper
at time of shipment.
Left drain position Right drain position
(Liquid tubing •
Gas tubing)
Right side
Gas tubing
Liquid tubing
Right drain position
(3) Unit opening position (Refrigerant tubing • drain hose • power inlet port • remote control wiring inlet port)
74
R50
*1 *1
*1
*2 88
104
*1
90
61
120 123
123
114 104
185
131
196
105
Left-side drain hose
outlet port
Top outlet port
Right-side drain
hose outlet port
Side cover
Outside air intake duct
connection port
(ø100, cutout)
Rear outlet port (Figure shows view from front)
Remote control wiring
and inter-unit wiring inlet port
Left-rear side drain
hose outlet port
(cutout)
Cover of tubing hole
Power inlet port
*1 Use a compass saw, jig saw or similar tool and cut along
the indented portion of the side cover and make a hole
inside the cover.
*2 When removing the refrigerant tubing from the upper
side, cut along the indented portion and pass the tubing
through the hole.
N OT E
Be sure to use sealing putty to seal off the opening to
prevent dust.
3. HOW TO INSTALL THE INDOOR UNIT
■Ceiling Type (Type T2)
3-1. Required Minimum Space for Installation and
Service
(1) Dimensions of suspension bolt pitch and unit
Length
Type ABC
36, 45, 50 911 960 235
60, 71 1226 1275 235
100, 125, 140 1541 1590 235
Unit: mm
A
265 190
24.5 24.5
B
690
C
Air intake
Air discharge
(Suspension bolt pitch)
(Suspension
bolt pitch)
Unit: mm
Unit: mm
Unit: mm
00_301038_All.indb 9 2018/6/11 15:42:47

10
3-2. Preparation Before Installation
(1) Remove the bracket (for suspending the indoor unit).
Loose the M8 suspension bolts.
Then remove the bracket.
N OT E
Loosen the M8 suspension bolts and expose the axis of
bolts less than 8 mm.
M4 screw for preventing
bracket from taking off
M8 suspension bolts for
suspending the indoor unit
Bracket
Less than 8 mm
(2) Remove the air-intake grille before suspending the indoor
unit. First, remove 2 attachment screws fixed with the
latches. Open the air-intake grille and hold the claws of
the hinges on both sides. Then remove the air-intake grille
and suspension lug located on the left and right side of the
indoor unit.



1
1
2
Slide
Latch
claws
Screw
Air-intake grille
Air-intake grille
Remove
Remove
(3) Remove the side plate to the tubing side.
Rear & upper side
tubing connection
Remove 2 screws.
Slide the side plate in the direction of
the arrow and remove it.
Right side tubing
connection Do not remove the side plate.
Remove
Screw
Side plate
(4) Remove the center bracket.
When wiring, remove the center bracket if necessary.
When wiring is completed, reinstall the center bracket in its
original position.
Center bracket
3-3. Suspending the Indoor Unit
N OT E
Since the diagram is made of paper, it may shrink or stretch
slightly because of high temperature or humidity. For this
reason, before drilling the holes maintain the correct dimensions
between the markings.
(1) If the full-scale installation diagram is placed on the ceiling,
the locations of each suspension bolt can be chosen.
Take a pencil and mark the drill holes.
Full-scale installation diagram
Ceiling
Wall
Full-scale installation diagram
(2) If the full-scale installation diagram is bent at right angle
to the ceiling and wall, the locations of the inlet for indoor
tubing and wiring are chosen and the locations of each
suspension bolt can also be chosen.
Take a pencil and mark the drill holes.
Full-scale installation diagram
Ceiling
Wall
Full-scale installation diagram
N OT E
The dimension when the indoor unit is placed tightly
against the wall.
When installing away from the wall, drainage gradient
should be taken into consideration.
(3) Drill holes at the 4 points indicated on the full-scale
diagram.
(4) Depending on the ceiling type:
a) Insert suspension bolts.
or
b) Use existing ceiling supports or construct a suitable
support.
Hole-in-anchor
Hole-in-plug
Suspension bolt (M10 or 3/8”)
(not supplied)
Insert
Ceiling tiles
Ceiling support
Concrete
a) b)
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11
ENGLISH
WARNING
It is important that you use extreme care in supporting
the indoor unit from the ceiling. Ensure that the ceiling is
strong enough to support the weight of the unit. Before
hanging the ceiling unit, test the strength of each attached
suspension bolt.
(5) Screw in the suspension bolts, allowing them to protrude
from the ceiling.
The distance of each exposed bolt must be of equal length
within 50 mm.
Ceiling surface
Within 50 mm
Unit
Bracket
(6) Carry out the preparation for suspending the indoor unit.
The suspension method varies depending on whether
there is a suspended ceiling or not.
(7) Suspend the indoor unit as follows:
a) Install the bracket to the suspension bolt.
Stick it onto the ceiling surface.
Bracket
Suspension bolt
(not supplied)
Ceiling surface
Unit
Washer (supplied)
Double nut
(not supplied)
Suspension bolt
(not supplied)
Washer
(not supplied)
Unit
Washer (supplied)
Double nut
(not supplied)
Suspension bolt
Double nut
(not supplied)
Washer
(supplied)
Ceiling
surface
Approx. 25 mm
b) Suspend the indoor unit to the bracket.
Tighten the M8 suspension bolts and fix the indoor unit
in place.
M4 screw for preventing
bracket from taking off
M8 suspension bolts
M8 suspension bolt
N OT E
The ceiling surface is not always level. Confirm that the indoor
unit is evenly suspended. For the installation to be correct,
leave a clearance of about 10 mm between the ceiling panel
and the ceiling surface and fill the gap with an appropriate
insulation or filler material.
3-4. Duct for Fresh Air (Field supply)
There is a outside air intake duct connection port (cut out hole)
at the left-rear of the indoor unit for drawing in fresh air. If it is
necessary to draw in fresh air, remove the cover by opening
the hole and connecting the duct to the indoor unit through the
connection port. See the figure under the section 3-1 (3).
3-5. Shaping the Tubing
●The positions of the refrigerant tubing connections are
shown in the figure below. (The tubing can be routed in
3 directions.)
* When routing the tubing out through the top or right sides,
cut out the cover of the top panel and cut notches in the side
panel. See the figure under the section 3-1 (3).
If the tubing is to be routed out
together, use a box cutter or
similar tool to cut out the part
of the cover indicated by
the marked area,
to match the positions of the tubes.
Then draw out the tubing. Cover
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12
3-6. Installing the Drain Pipe
●Prepare hard PVC pipe for the drain and connect it to the
indoor unit drain pipe with the supplied hose band to prevent
water leaks.
●Measure the thickness of the wall from the inside to the
outside and cut PVC pipe at a slight angle to fit. Insert the
PVC pipe in the wall.
N OT E
The hole should be made at a slight downward slant to the
outside.
Indoor
side Outdoor
side
INSIDE
Hard PVC pipe (not supplied)
Cut at slight angle
PVC pipe
Slight
angle
Wall OUTSIDE
(1) Drain hose connection
●The drain hose is connected below the refrigerant tubing.
(2) Installing the drain hose
●
First insert the drain hose (supplied) to the hose band
(supplied) and then install the drain hose to the unit drain port.
●Insert until the drain hose bumps to the end.
●
Attach the hose band to make the fixed portion 45°upper
gradient according to a vinyl tape (not supplied) of the drain
hose (supplied).
●Hose band screw torque is 30 - 35N · cm.
●Wind the vinyl tape not to blow up the hose band.
●Connect both the drain hose and PVC pipe (VP20 or similar
material, not supplied). Insert until the PVC pipe bumps to
the end and adhere with PVC adhesive.
CAUTION
●Wrap the drain insulator (supplied) between the
connection of the drain hose and tubing not to expose
the copper tubing. Also, wrap the hose band together.
Wrap the hose band with the drain insulator, where
the screw is located facing upward. Then, tighten the
insulator with a vinyl tape not to cause the detachment.
If the tubing parts remain exposed, condensation may
occur.
●Be sure to use the supplied drain hose.
●If other commercially available hose bands are used, the
drain hose may become pinched or wrinkled and there is
danger of water leakage.
Therefore be sure to use the supplied hose bands.
●Connect the drain pipe so that it slopes downward from the
unit to the outside.
Correct Incorrect
Downward
slant:
min. 1/100 Upward slant:
●Never allow water traps to occur in the course of the piping.
●Insulate any piping inside the room to prevent dripping.
●After the drain piping, pour an appropriate amount of water
into the drain pan through the opening on the side of the air
discharge port. Check the water draining smoothly.
* If the drain hose is routed through the left side, see the figure
under the section 3-5, and follow the procedure above to
install the hose.
Reattach the rubber stopper removed earlier onto the right
side.
The rubber stopper can be inserted easily by using a
screwdriver or similar tool to
press the stopper into the
drain port on the main unit.
Press the stopper into the
main unit drain port as far
as it will go.
130
26 26
Hose band (supplied)
Do not use adhesive.
Adhere with PVC adhesive.
Hard PVC pipe
(VP20 not supplied)
Drain hose (supplied)
Unit drain port
Drain insulator (supplied)
(
45°
)
Hose band
Vinyl tape
Drain insulator
Vinyl tape Drain insulator Hose band
CAUTION
The indoor unit should be slightly tilted downward toward
the drain pipe connection side as shown in figure below
so that the wastewater can flow smoothly without being
trapped in the middle.
Ceiling
Approx. 1°
Approx. 2°
Ceiling
Diagonally right down (front view)
(Ex.: Diagonal-right-backwards)
Diagonally backward (side view)
Rubber stopper
Screwdriver
Drain port
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13
ENGLISH
4. ELECTRICAL WIRING
4-1. General Precautions on Wiring
(1) Before wiring, confirm the rated voltage of the unit as
shown on its nameplate, then carry out the wiring closely
following the wiring diagram.
WARNING
(2) This equipment is strongly recommended to be
installed with Earth Leakage Circuit Breaker (ELCB)
or Residual Current Device (RCD). Otherwise,
it may cause electrical shock and fire in case of
equipment breakdown or insulation breakdown.
Earth Leakage Circuit Breaker (ELCB) must be
incorporated in the fixed wiring in accordance with
the wiring regulations. The Earth Leakage Circuit
Breaker (ELCB) must be an approved 10-16 A,
having a contact separation in all poles.
(3) To prevent possible hazards from insulation failure,
the unit must be grounded.
(4) Each wiring connection must be done in accordance with
the wiring system diagram. Wrong wiring may cause the
unit to misoperate or become damaged.
(5) Do not allow wiring to touch the refrigerant tubing,
compressor, or any moving parts of the fan.
(6) Unauthorized changes in the internal wiring can be very
dangerous. The manufacturer will accept no responsibility
for any damage or misoperation that occurs as a result of
such unauthorized changes.
(7) Regulations on wire diameters differ from locality to
locality. For field wiring rules, please refer to your LOCAL
ELECTRICAL CODES before beginning.
You must ensure that installation complies with all relevant
rules and regulations.
(8) To prevent malfunction of the air conditioner caused by
electrical noise, care must be taken when wiring as follows:
●The remote control wiring and the inter-unit control wiring
should be wired apart from the inter-unit power wiring.
●Use shielded wires for inter-unit control wiring between units
and ground the shield on both sides.
(9) If the power supply cord of this appliance is damaged,
it must be replaced by a repair shop designated by the
manufacturer, because special-purpose tools are required.
CAUTION
Check local electrical codes and regulations before wiring.
Also, check any specified instruction or limitations.
4-2. Recommended Wire Length and Wire Diameter
for Power Supply System
Indoor unit
Type (B) Power supply Time delay fuse or
circuit capacity
2.5 mm2
T2 Max. 130 m 10-16 A
Control wiring
(C) Inter-unit
(between outdoor
and indoor units)
control wiring
(D) Remote control
wiring (E) Control wiring for group control
0.75 mm2
(AWG #18)
Use shielded wiring*
0.75 mm2
(AWG #18) 0.75 mm2 (AWG #18)
Max. 1,000 m Max. 500 m Max. 200 m (Total)
N OT E
*With ring-type wire terminal.
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14
N OT E
(1) See the section “4-2. Recommended Wire Length
and Wire Diameter for Power Supply System” for the
explanation of “B”, “C”, “D” and “E” in the above diagram.
(2) The basic connection diagram of the indoor unit shows the
terminal boards, so the terminal boards in your equipment
may differ from the diagram.
(3) Refrigerant Circuit (R.C.) address should be set before
turning the power on.
(4) Regarding R.C. address setting, refer to the installation
instructions supplied with the remote controller (Optional).
Auto address setting can be executed by remote controller
automatically.
L N U1 U2 R1 R2
6P terminal board
Type T2
Power
supply Remote control
wiring
Inter-unit
control
wiring
4-3. Wiring System Diagrams
L2
L1
U2
U1
L3
N
L1
L2
L3
N
U2
R2
U1
R1
R2
R1
L
N
U2
U1
2
1
D
C
B
L
N
L
N
2
1
B
C
L
N
L
N
U2
U1
N
L
Power supply
220-230-240V ~ 50Hz
Europe
Oceania
Remote
controller
WHT
BLK
Power supply
220-230-240V ~ 50Hz
Power supply
380-400-415V 3N ~ 50Hz
Ground
Ground
* 3-phase model connections
Outdoor unit (3-phase)
INV unit
Ground
Indoor unit
(No. 1)
Indoor unit
(No. 2)
Ground
* Single-phase model connections
Power supply
220-230-240V ~ 50Hz
Outdoor unit (single-phase)
INV unit
L2
L1
U2
U1
L3
N
L1
L2
L3
N
U2
R2
U1
R1
R2
R1
L
N
U2
U1
2
1
D
B
L
N
L
N
2
1
B
C
C
L
N
L
N
U2
U1
N
L
Power supply
230-240V ~ 50Hz
Remote
controller
WHT
BLK
Power supply
230-240V ~ 50Hz
Power supply
400-415V 3N ~ 50Hz
Ground
Ground
* 3-phase model connections
Outdoor unit (3-phase)
INV unit
Ground
Indoor unit
Indoor unit
Ground
* Single-phase model connections
Power supply
230-240V ~ 50Hz
Outdoor unit (single-phase)
INV unit
(: Functional earthing)
2
1
D
2
1
Remote
controller
WHT
BLK
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15
ENGLISH
CAUTION
(1) When linking the outdoor units in a network, disconnect the terminal extended from the short plug from all outdoor units
except any one of the outdoor units.
(When shipping: In shorted condition.)
For a system without link (no wiring connection between outdoor units), do not remove the short plug.
(2) Do not install the inter-unit control wiring in a way that forms a loop.
Outdoor unit Outdoor unit Outdoor unit
Indoor unit Indoor unit Indoor unit Indoor unit
Prohibited
Prohibited
Indoor unit
(3) Do not install inter-unit control wiring such as star branch wiring. Star branch wiring causes mis-address setting.
Outdoor unit Indoor unitIndoor unit
Indoor unitIndoor unit
NO
Branch point
(4) If branching the inter-unit control wiring, the number of branch points should be 16 or fewer.
Outdoor unit
Outdoor unit
Outdoor unit
: Branch point
Indoor unit Indoor unit Indoor unit
Indoor unitIndoor unit
Indoor unit
Indoor unit
More than 2m required
Central Controller
(5) Use shielded wires for inter-unit control wiring (C) and ground the
shield on both sides, otherwise misoperation from noise may occur.
Connect wiring as shown in Section “4-3. Wiring System Diagrams”.
(6) • Connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 5 or 3 *1.5 mm2
flexible cord. Type designation 60245 IEC57 (H05RN-F, GP85PCP etc.) or heavier cord.
•
Use the standard power supply cables for Europe (such as H05RN-F or H07RN-F which conform to CENELEC (HAR) rating
specifications) or use the cables based on IEC standard. (60245 IEC57, 60245 IEC66)
WARNING
Loose wiring may cause the terminal to overheat or result in unit malfunction. A fire hazard may also occur.Therefore,
ensure that all wiring is tightly connected.
When connecting each power wire to the terminal, follow the instructions on “How to connect wiring to the terminal” and fasten the
wire securely with the terminal screw.
(Functional earthing) (Functional earthing)
Shielded wire
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16
How to connect wiring to the terminal
■For stranded wiring
(1) Cut the wire end with cutting pliers, then strip the insulation
to expose the stranded wiring about 10 mm and
tightly twist the wire ends.
Stranded wire
Ring
pressure
terminal
Strip 10 mm
(2) Using a Phillips head screwdriver, remove the terminal
screw(s) on the terminal board.
(3) Using a ring connector fastener or pliers, securely clamp
each stripped wire end with a ring pressure terminal.
(4) Place the ring pressure terminal, and replace and tighten
the removed terminal screw using a screwdriver.
Screw and
Special washer
Ring
pressure
terminal
Terminal board
Ring pressure
terminal
Screw
Special
washer
Wire
Wire
■Examples of shield wires
(1) Remove cable coat not to scratch braided shield.
(2) Unbraid the braided shield carefully and twist the
unbraided shield wires tightly together. Insulate the shield
wires by covering them with an insulation tube or wrapping
insulation tape around them.
Insulation tape Shield mesh
(3) Remove coat of signal wire.
8 mm
Insulation tape Shield mesh
(4) Attach ring pressure terminals to the signal wires and the
shield wires insulated in Step (2).
How to carry out power supply wiring
(1) Wiring connection ports
The power inlet port is located at the rear.
The remote control wiring inlet port is located at the rear (for use with the wired remote controller). For details, see the figure under the
section 3-1 (3).
(2) How to carry out wiring
●Insert the power wiring into the indoor unit through the rubber at the side of the electrical component box.
●For wiring connection to the outdoor unit and remote control wiring, open the elongated hole of the piping cover and pass the wires
through the hole.
N OT E
Be sure to use sealing putty to seal off the opening to prevent dust.
■Wiring
Type T2
Functional ground screw (Schedule Timer)
Earth Wiring : Make the earth
wiring 25 - 30 mm longer than
power cable.
Remote Control Wiring
Power cable
Clamp
Power wiring Use this screw when connecting the shield for the Inter-unit control wiring to ground.
Protective ground screw
Inter-unit Control Wiring
Power inlet port
Clamp
Remote control wiring and inter-unit control
wiring inlet port
* Insert the remote control wiring and
inter-unit control wiring into the electrical
component box from the inlet port as shown
in the figure. This is done regardless of
whether the wiring was inserted from the
top, rear, or left side of the main unit.
(: Functional earthing)
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17
ENGLISH
5. HOW TO PROCESS TUBING
Must ensure mechanical connections be accessible for
maintenance purposes.
5-1. Connecting the Refrigerant Tubing
N OT E
When connecting flare at indoor side, make sure that the flare
connection is used only once. If torqued up and released, the
flare must be remade. Once the flare connection was torqued
up correctly and leak test was made, thoroughly clean and
dry the surface to remove oil, dirt and grease by following
instructions of silicone sealant. Apply neutral cure & ammonia-
free silicone sealant that is non-corrosive to copper & brass to
the external of the flared connection to prevent the ingress of
moisture on both the gas & liquid sides. (Moisture may cause
freezing and premature failure of the connection.)
Use of the Flaring Method
Many of conventional split system air conditioners employ the
flaring method to connect refrigerant tubes that run between
indoor and outdoor units. In this method, the copper tubes are
flared at each end and connected with flare nuts.
Flaring Procedure with a Flare Tool
(1) Cut the copper tube to the required length with a tube
cutter. It is recommended to cut approx. 30 – 50 cm longer
than the tubing length you estimate.
(2) Remove burrs at each end of the copper tubing with a
tube reamer or a similar tool. This process is important and
should be done carefully to make a good flare. Be sure to
keep any contaminants (moisture, dirt, metal filings, etc.)
from entering the tubing.
AfterBefore
Deburring
Copper
tubing
Reamer
N OT E
When reaming, hold the tube end downward and be sure that
no copper scraps fall into the tube.
(3) Remove the flare nut from the unit and be sure to mount it
on the copper tube.
(4) Make a flare at the end of the copper tube with a flare tool.
Flare nut
Copper
tubing
Flare tool
N OT E
When flared joints are reused, the flare part shall be re-fabricated.
A good flare should have the following characteristics:
●inside surface is glossy and smooth
●edge is smooth
●tapered sides are of uniform length
Caution Before Connecting Tubes Tightly
(1) Apply a sealing cap or water-proof tape to prevent dust or
water from entering the tubes before they are used.
(2) Be sure to apply refrigerant lubricant (ether oil) to the
inside of the flare nut before making piping connections.
This is effective for reducing gas leaks.
Apply refrigerant lubricant.
(3) For proper connection, align the union tube and flare tube
straight with each other, then screw on the flare nut lightly
at first to obtain a smooth match.
Flare nut
Union
●Adjust the shape of the liquid tube using a tube bender at the
installation site and connect it to the liquid tubing side valve
using a flare.
5-2. Connecting Tubing Between Indoor and
Outdoor Units
(1) Tightly connect the indoor-side refrigerant tubing extended
from the wall with the outdoor-side tubing.
Indoor Unit Tubing Connection
Indoor unit type 36 45 50 60 71 100 125 140
Gas tubing (mm) ø12.7 ø15.88
Liquid tubing (mm) ø6.35 ø9.52
(2) To fasten the flare nuts, apply specified torque.
●When removing the flare nuts from the tubing connections,
or when tightening them after connecting the tubing, be sure
to use a torque wrench and a spanner.
If the flare nuts are over-tightened, the flare may be damaged,
which could result in refrigerant leakage and cause injury or
asphyxiation to room occupants.
Outdoor unit
Torque wrench
Spanner
Indoor unit
00_301038_All.indb 17 2018/6/11 15:42:52

18
●For the flare nuts at tubing connections, be sure to use the
flare nuts that were supplied with the unit, or else flare nuts
for R410A, R32 (type 2). The refrigerant tubing that is used
must be of the correct wall thickness as shown in the table
below.
Tube diameter Tightening torque
(approximate) Tube thickness
ø6.35 (1/4") 14 – 18 N · m
{140 – 180 kgf · cm} 0.8 mm
ø9.52 (3/8") 34 – 42 N · m
{340 – 420 kgf · cm} 0.8 mm
ø12.7 (1/2") 49 – 55 N · m
{490 – 550 kgf · cm} 0.8 mm
ø15.88 (5/8") 68 – 82 N · m
{680 – 820 kgf · cm} 1.0 mm
Because the pressure is approximately 1.6 times higher than
conventional refrigerant R22 pressure, the use of ordinary
flare nuts (type 1) or thin-walled tubes may result in tube
rupture, injury, or asphyxiation caused by refrigerant leakage.
●In order to prevent damage to the flare caused by over-
tightening of the flare nuts, use the table above as a guide
when tightening.
●When tightening the flare nut on the liquid tube, use an
adjustable wrench with a nominal handle length of 200 mm.
5-3. Insulating the Refrigerant Tubing
Tubing Insulation
Must ensure that pipe-work shall be protected from physical
damage.
●Thermal insulation must be applied to all units tubing,
including distribution joint (field supply).
* For gas tubing, the insulation material must be heat
resistant to 120°C or above. For other tubing, it must be
heat resistant to 80°C or above.
Insulation material thickness must be 10 mm or greater.
If the conditions inside the ceiling exceed DB 30°C and RH
70%, increase the thickness of the gas tubing insulation
material by 1 step.
Insulation of the flare nuts
Attach the flare insulator (supplied) just like wrapping around
the flare nut (supplied). Match the both slits of flare insulators
for gas and liquid tubes facing upward. Tightly attach the end of
the flare insulators to the tube cradle without any space. Then
clamp the flare insulator with the clampers about 20 mm away
from both ends.
Flare insulator (for gas tube)
Flare insulator
(for liquid tube)
Facing upward
Gas tubing
Liquid tubing
Tube cradle
Additional Precautions For R32 Models.
Ensure to do the re-flaring of pipes before connecting to
units to avoid leaking.
To prevent the ingress of moisture into the joint which could
have the potential to freeze and then cause leakage, the joint
must be sealed with suitable silicone and insulation material.
The joint should be sealed on both liquid and gas side.
Insulation material and silicone sealant. Please ensure
there are no gaps where moisture can enter the joint.
Silicone Sealant must be neutral cure and ammonia free. Use of
silicon containing ammonia can lead to stress corrosion on the
joint and cause leakage.
Taping the flare nuts
Wind the white insulating tape around the flare nuts at the gas
tube connections. Then cover up the tubing connections with
the flare insulator, and fill the gap at the union with the supplied
black insulating tape. Finally, fasten the insulator at both ends
with the supplied vinyl clamps.
Clamper Flare nut
(supplied)
Insulating tape
(supplied)
Clamper
Insulator (not supplied)
Indoor unit
side
Outdoor unit
side
Tube cradle
Without any space
About 20 mm About 20 mm
N OT E
Tighten the clampers to prevent any condensation that may
occur as the copper tubing is exposed.
Insulation material
The material used for insulation must have good insulation
characteristics, be easy to use, be age resistant, and must not
easily absorb moisture.
CAUTION
After a tube has been insulated, never try to bend it into
a narrow curve because it can cause the tube to break or
crack.
Never grasp the drain or refrigerant connecting outlets
when moving the unit.
5-4. Taping the Tubes
(1) At this time, the refrigerant tubes (and electrical wiring
if local codes permit) should be taped together with
armoring tape in 1 bundle. To prevent condensation from
overflowing the drain pan, keep the drain hose separate
from the refrigerant tubing.
(2) Wrap the armoring tape from the bottom of the outdoor
unit to the top of the tubing where it enters the wall. As you
wrap the tubing, overlap half of each previous tape turn.
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19
ENGLISH
(3) Clamp the tubing bundle to the wall, using 1 clamp approx.
each meter.
Two tubes arranged together
Liquid tubing
Gas tubing
Insulation
Insulated tubes Drain hose
Clamp
N OT E
Do not wind the armoring tape too tightly since this will
decrease the heat insulation effect. Also ensure that the
condensation drain hose splits away from the bundle and drips
clear of the unit and the tubing.
5-5. Finishing the Installation
After finishing insulating and taping over the tubing, use sealing
putty to seal off the hole in the wall to prevent rain and draft
from entering.
Apply putty here
Tubing
6. FINAL PROCEDURE
Reinstall the removed part to be placed in its original position.
(See the section “3-2. Preparation Before Installation”.)
Then install the supplied side covers (L/R) on both sides of the
indoor unit.
●Attach the supplied side plates.
Insert the side plates in the direction of the arrow and fix
them with 2 screws once you’ve removed.
Side plate
Screw
Attach
●Attach the supplied side covers.
Slide the covers from the front side and attach to the claws
of the latches.
Tighten the screws (supplied).
Screw (supplied)
Side cover (supplied)
●Attach the air-intake grille.
When attaching the air-intake grille, perform the reverse
procedure to removing the grille.
Refer to the section “3-2. Preparation Before Installation”.
Be sure to attach the safety string.
Close the air-intake grille and fix the claws of the latches with
the screws.
Safety string
7. HOW TO INSTALL TIMER REMOTE
CONTROLLER OR HIGH-SPEC WIRED
REMOTE CONTROLLER (OPTIONAL
PART)
N OT E
Refer to the Installation Instructions attached to the optional
Timer Remote Controller or optional High-spec Wired Remote
Controller.
8. HOW TO INSTALL WIRELESS REMOTE
CONTROLLER
N OT E
Refer to the Installation Instructions attached to the optional
Wireless Remote Controller.
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20
Work List No. Content Check □Possibility of Failure & Checkpoint
Installation 1Are the indoor units installed following the
content of the section "2. SELECTING
THE INSTALLATION SITE"? □There is a possibility of light injure or loss of
property.
Tubing &
Wiring
2In the case of multiple installation: Is there
a wrong tubing connection with another
system? □The unit is inoperated or the refrigerant flows
into the inoperative unit and the leakage is
expected. Check if there is a wrong tubing or wiring
connection with another system.
3In the case of multiple installation: Is there
a wrong wiring connection with another
system? □
4Is the earth leakage circuit breaker
(all-pole switching function provided)
installed? □
Power failure or short circuit may cause electric
shock or fire. Check installation work and ground
wire work.
5Is there any wrong installation of optional
parts or wrong wiring? □
6Was the ground wire work performed? □
7Are there any wrong power supply wiring,
wrong connection wire, wrong signal wire
or loose screw? □
8Is the thickness of wire in accordance with
rule? □
9Is the power-supply voltage equal to the
nameplate of the unit? □
10 Was the check of the airtight test, flared
tube fitting and gas leakage on the
welded portion performed? □If the gas leakage occurs, the unit quality not only
becomes inferior but affects environment. Repair it
as quickly as possible.
Drain
Check
11 Has the adhesive been applied to the
drain connecting portion (resin portion) of
the indoor unit? □The resin portion cracks after a few months and it
may cause water drain.
12 Is there water leakage? □
Since there is a possibility of water drain, repair the
drain pipe if the drain failure or water drain occurs.
13 Indoor unit drain pipe has a downward
gradient (1/100 or more) by rule. Is the
drain water flowing smoothly? □
Heat
Insulation 14
Was the heat insulation work at a suitable
location including the flared tube fitting
(refrigerant tube & drain pipe) performed
properly?
□The quality of unit not only becomes inferior but
there is a possibility of the water drain. So, perform
the heat insulation work properly.
Test Run
15 Did the abnormal sound occur? □Check if there is a fan contact or distortion of the
indoor unit.
16 Did the cool and warm airflow discharge
from the indoor unit? □Check if the unit does not operate or there is a
wrong tubing or wiring connection with another
system.
9. CHECKLIST AFTER INSTALLATION WORK
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