Panasonic DPC-100 Series User manual
4WIRING
Connection method
Insert the cable with connector CN-66A-C
into the product’s connector area for a power
Disconnection method
Pressing the release lever of the cable with
Cable with connector
CN-66A-C
Release
lever
Connector area of the cable with
connector
Housing: PAP-06V-S
Note: Do not pull by holding the cable without pressing the release lever, as this can cause cable break or connector
<Connection connector pin arrangement>
1 2 3 54 6
Terminal name
1+V
2 Analogue voltage / current output
30V
4 Comparative output 1
5 Comparative output 2
6 External input
5I/O CIRCUIT DIAGRAMS
When using the analogue voltage output, take care to the input impedance of the
Furthermore, note that if the cable is extended, the cable resistance will cause the
NPN output type
(Gray) Analogue
voltage / current
output (Note 1, 2, 3)
(Brown) +V
(Black) Comparative output 1
(White) Comparative output 2
(Pink) External input
(Blue) 0V
12 to 24V DC
±10%
+
-
(*1)
Main circuit
PNP output type
(Brown) +V
(Pink) External input
(Black) Comparative output 1
(White) Comparative output 2
(Gray) Analogue
voltage / current
output (Note 1, 2, 3)
(Blue) 0V
(*2)
Main circuit
12 to 24V DC
±10%
+
-
*1 *2
Non-voltage contact, NPN open-collector transistor or
DC 2-wire output
or
High (5 to 30V DC or Open): Invalid
Non-voltage contact, PNP open-collector transistor or
DC 2-wire output
or
High (5V to +V DC): Valid
6OUTPUT MODE AND OUTPUT OPERATION
The EASY mode, hysteresis mode or window comparator mode can be selected as
Refer to <Comparative output 1 / 2 output mode setting> in “ 8MENU SET-
TING MODE
EASY mode
When the pressure sensor head is
compound pressure type or posi-
tive pressure type, hysteresis is
When the pressure sensor head is
vacuum pressure type, hysteresis
Pressure
P
0
ON
OFF
Comparative
output
H (Hysteresis)
Notes: 1)
in “
9
PRO MODE
2) “ ” is displayed for comparative output 1 and “
INSTRUCTION MANUAL
Head Separated Digital Pressure Sensor Controller
DPC-100 Series
WARNING
In case of using devices for personnel protection, use products which meet laws
-
1PART DESCRIPTION
Connector area for a power supply /
I-O cable
Connector area for a pressure
sensor head
Output 1 operation
indicator
-
parative output 1 is ON
Output 2 operation
indicator
-
parative output 2 is ON
Mode selection key
Unit display
(Note 1, 2)
Main display
Sub display
Setting value
DOWN key
Setting value UP key
2MOUNTING
The sensor mounting bracket MS-DP1-6
M3 (length 6mm) screws
with washers
(Accessory with MS-DP1-6)
Sensor mounting bracket
MS-DP1-6 (Optional)
The panel mounting bracket MS-DP1-2 (optional), as well as the front cover MS-DP1-3
For mounting of the panel mounting bracket, refer to the Instruction Manual en-
closed with MS-DP1-2
3CONNECTION OF PRESSURE SENSOR HEAD
Connection method
Insert the pressure sensor head cable into
the product’s connector area for the pressure
Disconnection method
Pressing the release lever of the pressure
Pressure sensor
head cable
Release lever
Connector area of the pressure
sensor head cable
e-con: 1473562-4
Note: Do not pull by holding the cable without pressing the release lever, as this can cause cable break or connector
<Connection connector pin arrangement>
1 2 3 4
Terminal name
1 Sensor head supply voltage
2 Analogue input
30V
4 Model discrimination signal
Hysteresis mode
The comparative output ON / OFF state can be controlled with randomly set hyster-
0
Pressure
Comparative
output
H (Hysteresis)
Hi
ON
OFF
H: 1digit or more
2 digits or more when using psi
unit for use outside Japan
Notes: 1) “ ” or “ ” is displayed for comparative output 1 and “ ” or “ ” for comparative output 2 on the
2) When the pressure sensor head is compound pressure type or positive pressure type, high pressure indicates
“ ” and low pressure indicates “ ,” while in case of vacuum pressure type, high vacuum indicates “ ”
and low vacuum indicates “
Window comparator mode
In this mode, the ON or OFF state of the comparative output is controlled with a
0
Pressure
Comparative
output
H (Hysteresis)
H (Hysteresis)
Hi
ON
OFF
When the pressure sensor head is
compound pressure type or posi-
tive pressure type, hysteresis is
When the pressure sensor head is
vacuum pressure type, hysteresis
Notes: 1)
in “
9
PRO MODE
2) “ ” or “ ” is displayed for comparative output 1 and “ ” or “ ” for comparative output 2 on the
3) When the pressure sensor head is compound pressure type or positive pressure type, high pressure indicates
“ ” and low pressure indicates “ ,” while in case of vacuum pressure type, high vacuum indicates “ ”
and low vacuum indicates “
7RUN MODE
Setting the threshold value
Refer to <Comparative output 1 / 2 output mode setting> in “ 8MENU SET-
TING MODE
Comparative
output 1
Comparative
output 1
Comparative
output 1
Comparative
output 2
Comparative
output 2
Comparative
output 2
EASY mode
(Comparative output 2 is OFF)
EASY mode
Hysteresis mode /
Window comparator
Hysteresis mode /
Window comparator
(Note 3)
Press
When the pressure sensor head is compound pressure type or positive pressure type
When the pressure sensor head is vacuum pressure type
Press
When the pressure sensor head is compound pressure type or positive pressure type
When the pressure sensor head is vacuum pressure type
Automatic
(Note 2)
Blinks alternately
Notes: 1) If the set pressure range is exceeded,
“ ”
(exceeds the upper limit) or
“ ”
(exceeds the lower limit) will
“ ”
For details, refer to “
11
AUTO-REFERENCE FUNCTION” and “
12
REMOTE ZERO-ADJUSTMENT FUNCTION
3) In the dash line box is not displayed when not setting “ ” or “
method, refer to in “ 8MENU SETTING MODE
Zero-adjustment function
The zero-adjustment function forcibly sets the pressure value to “zero” when the
Automatic
Hold down
Key lock function
The key lock function prevents key operations so that the conditions set in each set-
<Key lock set>
Automatic
Hold down
<Key lock released>
Automatic
Hold down
Peak / bottom hold function
The peak / bottom hold functions display the peak value and bottom value of the
The peak value is displayed on the main display and the bottom value is displayed
When the pressure sensor head is compound pressure type or positive pressure type, the
higher pressure side indicates the peak value, while the lower pressure side indicates the
-
<Peak / bottom hold set>
Hold down Blinks alternately
<Peak / bottom hold released>
Hold down
8MENU SETTING MODE
The mode will change to RUN mode when the mode selection key is held down
RUN mode
<Comparative output 1 output mode setting>
EASY mode
Hysteresis
mode
Window
comparator
mode
<Comparative output 2 output mode setting>
EASY mode
Hysteresis
mode
Window
comparator
mode
OFF mode
<Response time setting>
1ms 5,000ms
<Display color of the main display selection>
Red when ON
Green when OFF
Green when ON
Red when OFF
Always red
Always green
<Unit selection> (Note 1)
kPa
MPa (Note 2)
bar
inchHg (Note 3)
kgf/cm2psi
mmHg (Note 3)
RUN mode
<External input selection>
<Analogue voltage / current output selection>
Auto-refer-
ence input
Analogue
voltage out-
put mode
Remote
zero-adjust-
ment input
Analogue
current out-
put mode
OFF
Notes: 1) When positive pressure type of the pressure sensor head is connected to the controller for use inside Japan,
2) When compound pressure type or vacuum pressure type of the pressure sensor head is connected to the con-
troller for use outside Japan, “
3) When positive pressure type of the pressure sensor head is connected to the controller for use outside Japan,
Setting item Factory setting Description
Comparative output 1
output mode setting
Comparative output 2
output mode setting
The initial state when the comparative output 2 output mode setting is set to
other than OFF shows “
Analogue voltage / cur-
rent output selection
External input
selection
Response time
setting
Displayed color of the
main display selection
Unit selection
When compound pressure type or vacuum type of the pressure sensor head is
connected to the controller for use outside Japan, the initial state shows “
9PRO MODE
The mode will change to RUN mode when the mode selection key is held down
<External input relation selection>
Corresponding
to comparative
output 1
Corresponding
to comparative
output 2
Corresponding
to comparative
output 1 / 2
RUN mode
<PRO mode>
Press for
4 seconds
<Sub-display selection>
Display OFF
Unit display
Standard
<Display speed selection>
500ms250ms
<Reset setting>
RUN mode
RUN mode
<Sub-display selection>
When “ ” is set
When “ ” is set
Change the displayed details with
Set pressure
range is displayed
Custom
display
1,000ms
<Displayed color relation selection>
Relating with
comparative
output 1
Relating with
comparative
output 2
<Eco mode setting>
OFF Standard
Automatic
<Setting check code>
<Setting copy mode>
Copy sending
OFF
Copy sending
ON
Copy sending
Copy ready
state
Setting item Factory setting Description
Sub-display selection
“
“
“
“ ” : Desired numbers, alphabets (some of them cannot be displayed)
Display speed
selection
value selection
Displayed color rela-
tion selection
The setting contents set at the displayed color setting in Menu setting mode
External input rela-
tion selection
The setting contents set at the external input selection in Menu setting mode
Eco mode setting
“
“
“
Setting check code Code table
Setting copy mode
For details, refer to “
10
SETTING COPY FUNCTION
“
“ ” : The setting contents are copied, and the slave side sensor goes
Reset setting
By pressing dowun mode key when “ ” mode, becomes default settings
Code table
Main display (1st digit form left)
Code
1st digit 2nd digit 3rd digit 4th digit
Comparative
output 1
output mode
selection
Comparative
output 2
output mode
selection
Analogue
output
Threshold
display
External input
EASY
OFF
-
Analogue
voltage
output
Threshold
value 1 OFF
-
EASY
Threshold
value 2
Auto-reference
Comparative
output 1
Hysteresis
Threshold
value 3
Comparative
output 2
Hysteresis
Threshold
value 4
Comparative
output 1 / 2
Window
comparator
Analogue
current
output
Threshold
value 1
Remote zero-
adjustment
Comparative
output 1
Window
comparator
Threshold
value 2
Comparative
output 2
--
Threshold
value 3
Comparative
output 1 / 2
----
Threshold
value 4
--
Sub-display (5th digit from left)
Code
5th digit 6th digit 7th digit
Displayed color of
the main display
Displayed color
relation Response time Unit selection
(Note) Display speed Eco mode
Red when ON
Comparative output 1
MPa
250ms
OFF
Comparative output 2
1ms kPa Std
Green when ON
Comparative output 1
kgf/cm2Full
Comparative output 2
5ms bar
500ms
OFF
Always red
Comparative output 1
10ms psi Std
Comparative output 2
25ms mmHg Full
Always green
Comparative output 1
50ms inchHg
1,000ms
OFF
Comparative output 2
100ms
-
Std
--
250ms
-
Full
--
500ms
---
--
1,000ms
---
--
5,000ms
---
Note: When positive pressure type of the pressure sensor head is connected to the controller for use inside Japan, “ ”
(MPa) or “ ”
10
SETTING COPY FUNCTION
Only one sensor can be connected on slave side with a master side sensor for the
Do not use the setting copy function other than the following wiring, as pulsed out-
put generates when turning the power ON after setting the master side sensor to
Setting procedure
1. Set the setting copy function of the master side sensor to “Copy sending ON” or
<Setting copy mode> in “ 9PRO MODE
2.
3. Remove the pressure sensor head and connect the master side sensor with the
(Brown) +V +V (Brown)
(Black) Comparative output 1 Comparative output 1 (Black)
(Pink) External input
Master side sensor Slave side sensor
External input (Pink)
(Blue) 0V 0V (Blue)
Power supply
Color code of cable
with connector
4.
5. Set contents (16-bit coded) are shown in orange on the main display of the master
6. The same code explained above is shown in green on the the main display of the
slave side sensor, and “ ” is shown on the sub-display (When copying is com-
7. Turn OFF the power of the master side sensor and the slave side sensor and dis-
* If copying the setting to another sensor repeatedly, follow steps 3to 7
To cancel the setting copy mode of master side sensor
1. Whilst the slave side sensor is disconnected, turn on the power of the master side
2.
11
AUTO-REFERENCE FUNCTION
The auto-reference function
corrects the set value using the
detected pressure value during
auto-reference input as the refer-
Using the detected pressure val-
ue at auto-reference input P(a)
as a reference, the set value 1’
is automatically corrected to “set
value 1
Before
auto-reference
After
auto-reference
ON
OFF
ON
OFF
Atmospheric pressure P(a)
Set value 1
Set value 1’
Detected pressure value
at auto-reference input
Pressure
Set value 1’ after auto-reference is:
1’ = 1+ P(a)
Settable range and set pressure range after correction
The set pressure range is wider than the rating pressure range so that the auto-
If the corrected set value exceeds the set pressure range when auto-reference input
is carried out, the set value will be automatically corrected to within the set pressure
Operation chart
During normal operation
(each comparative output set to N.O.)
During auto-reference input
(each comparative output set to N.O.)
Detected pressure at auto-reference input: 10kPa
Output mode: Hysteresis mode
Output
ON
OFF
Applied pressure (kPa) 0
0
10
10
20
20
30
30
40
40
50
50
60
60Displayed value (kPa)
12
10 20Set value (kPa)
Output
ON
OFF
Applied pressure (kPa) 0
0
10
10
20
20
30
30
40
40
50
50
60
60Displayed value (kPa)
P(a) 1’
10 20Set value (kPa)
2’
30
The detected pressure value at auto-reference input becomes “zero” when the set-
ting of the external input selection function is changed or the power is turned ON
The auto-reference input value can be checked when setting the threshold value in
7RUN MODE
12
REMOTE ZERO-ADJUSTMENT FUNCTION
The remote zero-adjustment function forcibly sets the pressure value to “zero” when
pressure and set value during remote zero-adjustment do not exceed the set pressure
Operation chart
During normal operation
(each comparative output set to N.O.)
During remote zero-adjustment input
(each comparative output set to N.O.)
Detected pressure at remote zero-adjustment input: 10kPa
Output mode: Hysteresis mode
Output
ON
OFF
Applied pressure (kPa) 0
0
10
10
20
20
30
30
40
40
50
50
60
60Displayed value (kPa)
12
10 20Set value (kPa)
Output
ON
OFF
Applied pressure (kPa) 0
0
10
10
20
20
30
30
40
40
50
50
60
-10Displayed value (kPa)
1
10 20Set value (kPa)
2
2) The remote zero-adjustment function is applicable only to the comparative output set at the external input rela-
The remote zero-adjustment value is cleared when the setting of the external input
selection function is changed or the power is turned ON again, and normal opera-
The remote zero-adjustment value can be confirmed when setting the threshold
7RUN MODE
13
ERROR INDICATION
Error message Cause Corrective action
The controller and the pressure
sensor head are not correctly
The pressure sensor head is
Connect the controller and the pressure sensor head cor-
The load is short-circuited causing
Pressure is applied during zero-
Applied pressure at the pressure port should be brought to
atmospheric pressure and zero-point adjustment should be
External input is carried out outside
Applied pressure range should be brought within the rated
Communication error
Communication error
The applied pressure exceeds the
upper limit of the display pressure
Applied pressure range should be brought within the rated
The applied pressure exceeds the
lower limit (reverse pressure) of the
14
SPECIFICATIONS
Type NPN output type PNP output type
For use inside Japan
For use outside Japan
For use inside Japan
For use outside Japan
DPC-101Z DPC-101 DPC-101Z-P DPC-101-P
Applicable pressure sensor
head
Compound pressure type DPH-101DPH-102
Vacuum pressure type DPH-103
Rated pressure range
Set pressure range
Supply voltage 12 to 24V DC ±10% Ripple P-P 10% or less
Power consumption (Note 2)
ECO mode (STD): 720mW or less (current consumption 30mA or less at 24V supply voltage)
Sensor head supply voltage Same as supply voltage
Input
Pressure sensor head
input Input voltage range: 1 to 5V DC (within the rated pressure range)
External input
OFF voltage: 5 to 30V DC or open
Input time: 1ms or more
ON voltage: 5V to +V DC
Input time: 1ms or more
Comparative output
(Comparative output 1 / 2)
NPN open-collector transistor
Maximum sink current: 100mA
Applied voltage: 30V DC or less
(between comparative output and 0V)
Residual voltage: 1V or less
(at 100mA sink current )
PNP open-collector transistor
Maximum source current: 100mA
Applied voltage: 30V DC or less
(between comparative output and +V)
Residual voltage: 1V or less
(at 100mA source current )
Output operation
Hysteresis
Repeatability
Response time
5,000ms selectable with key operations
Analogue output
<Analogue voltage output>
Output voltage: 1 to 5V
Zero point:
<Analogue current output>
Output current: 4 to 20mA
Zero point:
Overvoltage category
I
Ambient temperature -10 to +50°C (No dew condensation or icing allowed), Storage: -10 to +60°C
Ambient humidity
Pollution degree 2
Temperature characteristics
Material
Weight
Accessories CN-66A-C2 (Cable with a connector, 2m long) (optional for J
Notes: 1) The cable with connector is not enclosed with models that have “-J
-
15
CAUTIONS
The operating altitude of this product is 2000m or less
Take care that if a voltage exceeding the rated range is applied, or if an AC power
If power is supplied from a commercial switching regulator, ensure that the frame
Do not run the wires together with high-voltage lines or power lines or put them in
Extension up to total 100m (emitter and receiver each for thru-beam type), or less,
2
-
Make sure that stress by forcible bend or pulling is not applied directly to the sensor
Take care that the product does not come in contact with water, oil, grease, or or-
16
INTENDED PRODUCTS FOR CE MARKING
The models listed under “
14
SPECIFICATIONS”
Contact for CE
<From July 1 ,2013>
Panasonic Marketing Europe GmbH Panasonic Testing Center
Winsbergring 15, 22525 Hamburg,Germany
PRINTED IN JAPAN
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