Panasonic RV10C-M KXF-6Q3C User manual

Operating Instructions
Model No. KXF-6Q3C
Thank you for purchasing RV10C, the turn over unit.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
Turn Over Unit RV10C

Page 3
6Q3C-E-OMA00-C01-00
M11E
WARNING
DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL
TRAINING TO OPERATE THE MACHINE.
The machine may be operated improperly and injure you.
Either carry out training by yourself, or consult the manufacturer.

Page 4
DESCRIPTION OF MANUAL CONTENTS
This is the manual for the machine maintenance, and describes
about daily check, adjustment and exchange of consumers. Also,
the troubleshooting is included.
Part 2. Maintenance manual
Part 1. Operating manual
This is the manual for the machine operators, and describes about
operating procedure, cautions and information which is necessary
for operation.
Part 3. Parts List
Parts constructions of each unit is indicated individually by the
exploded view.
Use this for parts order or confirmation of parts construction.
Operating Instructions
DESCRIPTION OF MANUAL CONTENTS
6Q3C-E-OMA00-C01-00
This specifications consist of the following some contents. Please use it according to your work.

Page 1
FUNCTIONS
SPECIFICATION
MAJOR COMPONENTS
BASIC OPERATION
DAILY OPERATION
CHANGING MACHINE SET UP
Doc No.
1
2
3
4
5
6
Part 1 Operating Manual
Part 1 Operating Manual
OPERATION
GENERAL
DESCRIPTION
SAFETY PRECAUTIONS
Refer to the following pages for detailed contents.
6Q3C-E-OMAC-0001
6Q3C-E-OMA00-C02-01

CONTENTS
Page 2 6Q4C-E-OMA00-B03-00
SAFETY PRECAUTIONS.................................5
SAFETY PRECAUTIONS
GENERAL DESCRIPTION
1FUNCTIONS
1-1 Operation Process Flow Chart................................................................1-1
2SPECIFICATION
2-1 Specifications of Machine .......................................................................2-1
2-1-1 Outline Specifications .............................................................................2-1
2-1-2 Outer Dimension.....................................................................................2-2
2-1-3 Specifications of Board ...........................................................................2-3
3MAJOR COMPONENTS
3-1 Visual Diagram .......................................................................................3-1
3-2 About Main Units ....................................................................................3-2
3-3 Patrol-light...............................................................................................3-3
CONTENTS

CONTENTS
Page 3
4BASIC OPERATION
4-1 Operation Switch Panel ..........................................................................4-1
4-1-1 Diagram of Operation Panel ...................................................................4-1
4-1-2 Turn Over Unit, Contents of Switch Lamp ..............................................4-2
6Q4C-E-OMA00-B03-01

CONTENTS
Page 4 6Q4C-E-OMA00-B03-00
OPERATION
5DAILY OPERATION
5-1 Preparation of Operation ........................................................................5-1
5-2 Select Operation Mode ...........................................................................5-1
5-3 Operation Starting Condition ..................................................................5-1
5-4 Operation Process Flow Chart................................................................5-2
6CHANGING MACHINE SET UP
6-1 Process of Change .................................................................................6-1

Page 5
Be sure to observe
SAFETY PRECAUTIONS
6Q4C-E-OMA00-B04-02
The precautions that must be observed in order to prevent injury to the user or another
person, or damage to property, are as follows.
The degree of danger or injury resulting from incorrect use due to failure to read an
indication is classified and described as follows.
The matters should be observed are classified and described according to the
symbols shown below.
(The following is only some examples of the symbolic indications.)
DANGER
WARNING
CAUTION
This indication refers to a situation which is
considered that there is imminent danger of death or
serious injury.
This indication refers to a situation which is
considered that there is a possibility of death or
serious injury.
This indication refers to a situation which is consid-
ered that there is a possibility of only injury or physical
damage.
These symbols indicate matters to which attention
must be paid.
This symbol indicates an action that must not be
carried out.
This symbol indicates an action that must be carried
out.

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Be sure to observe
SAFETY PRECAUTIONS
0 1 J Q B
g
feeder tables will have
serious injury.
WARNING
6Q4C-E-OMA00-B04-01
Follow the warning indication.
This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of
human injury or damage to property.
The following warning labels are pasted on this machine. Follow the instructions on each label. If a label
has come off, put a new one on a proper position. To order a label from the manufacturer, refer to
PARTS LIST.
Label part No.
Front view of warning label attached positions
M32E
0 1 K 1 B
DANGER
DO NOT OPEN
THE COVER
WHEN
OPERATING
You will have serious
injury if you touch the
active part inside.
0 1 N G B
WARNING
HIGH VOLTAGE
You will have serious
electric shock if you
touch electric power
supply inside.
6Q4C-TI001

Page 7
WARNING
If you sense any danger or abnormality, press an emergency stop
button to stop the machine.
If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an
accident will occur.
There is one emergency stop button. Pressing it stops operation. Remove the cause of the danger or
abnormality, then re-start the machine. To reset the emergency stop button, turn it clockwise.
M33E-1B
6Q4C-E-OMA00-B04-01
6Q4C-TI002
1 Front operation panel
EMERGENCY STOP
R
S
E
T
E
R
S
E
T
E
EMERGENCY STOP
R
S
E
T
E
R
S
E
T
E

Page 8
Be sure to observe
SAFETY PRECAUTIONS
WARNING
6Q4C-E-OMA00-B04-01
Observe the following items before placing your hand or other part of
your body in an active part of the machine in order to feed production
material, change machine set-up, or adjust machine settings.
You may be injured if the machine is actuated. Also you may be struck by an electric shock.
There are tow levels of procedure, shown below, for each kind of work.
1 Cutting off the power supply of the machine ---------- For repairing the control box.
2 Main power OFF ----------------------------------------------For replacing a control part such as a sensor,
or for disassembling or replacing parts.
M73EB
1The breaker to which
the machine is con-
nected.
2
Turn it off.
6Q4C-TI002
Turn it off.

Page 9
DANGER
6Q4C-E-OMA00-B04-01
DO NOT OPEN THE COVER
WHEN OPERATING.
You will have serious injury if you touch the
active part inside.
L06EB

Page 10
Be sure to observe
SAFETY PRECAUTIONS
WARNING
HIGH VOLTAGE.
You will have serious electric shock if you
touch electric power supply inside.
BEFORE INSPECTING PNEU-
MATIC EQUIPMENTS, CUT OFF
THE AIR SUPPLY AND EX-
HAUST AIR FROM THE EQUIP-
MENTS.
You will have serious injury if the residual
pressure actuates the machine.
Before inspecting pneumatic equipment, cut
off the air supply and exhaust the air from
the equipment.
Switch OFF the power.
M02E
DO NOT PUSH THE UPPER
PART OF THE MACHINE TO
MOVE.
You will have serious injury if the machine falls
down.
DO NOT PLACE ANY OBJECTS
WHICH CARRY ELECTRIC
CURRENT INSIDE THE ELEC-
TRICAL EQUIPMENTS.
There is a risk of electric shock or leak.
L15EB
M03EB M04E
TAKE CARE NOT TO PINCH
YOUR HANDS OR FINGERS.
You will have serious injury if your hands or
fingers are caught in the conveyors during
manual (or automatic) width adjustment.
ONLY THE PERSON IN
CHARGE OF MAINTENANCE
MUST REPAIR OR ADJUST
THE MACHINE.
The machine may be incorrectly repaired or
adjusted, resulting in malfunction.
Have the machine repaired or adjusted by a
trained professional maintenance engineer.
Consult the manufacturer for training.
M08E M09E 6Q4C-E-OMA00-B04-02

Page 11
WARNING
6Q4C-E-OMA00-B04-01
DO NOT ALLOW ANY PERSON
WHO HAS NOT RECEIVED
SPECIAL TRAINING TO OPER-
ATE THE MACHINE.
The machine may be operated improperly and
injure you.
Either carry out training by yourself, or
consult the manufacturer.
M11E

Page 12
Be sure to observe
SAFETY PRECAUTIONS
6Q4C-E-OMA00-B04-02
WARNING
DO NOT DAMAGE POWER AND
OTHER CORDS OR PLUGS.
Damaged cord and plug may cause electric
shock, short circuit or fire.
Hold the plug when plugging in or unplug-
ging.
Cord and plug repairs should be attempted
only by the person competent to do the
electrical work, or contact the manufacturer.
PERIODICALLY REMOVE DUST
FROM POWER PLUG.
Dust on the plug may result in fire caused by
defective insulation because of moisture.
Pull out the power plug and wipe off dirt with
dry cloth.
If the machine is not going to be used for a
long period, turn off the breaker connected
with the machine.
Never damage, remake, bring
close to heating appliances, bend
forcibly, twist, pull, put heavy
objects on, and bundle up.
M85E M86E
FIRMLY INSERT THE POWER
AND OTHER PLUGS.
Imperfect plugging in may cause fire because
of electric shock and generated heat.
Do not use the damaged plug or loose
outlet.
USE THE SPECIALIZED OUTLET
AND BREAKER EXCLUSIVELY.
If the breaker is shared between machines, it
may cause fire because of generated heat.
Check the dissipation power in your Standard
Specification before consulting an electrical
contractor.
M89EB
M87E
DO NOT INSERT OR REMOVE
POWER AND OTHER PLUGS
BY WET HAND.
If plugged in or unplugged by wet hand, it may
result in electric shock.
GROUND THE MACHINE
PROPERLY.
There is a risk of an electric shock or leak.
Consult a professional electrical contractor.
M06EM88E

Page 13
CAUTION
6Q4C-E-OMA00-B04-01
DO NOT PLACE ANY OBJECT
AROUND EMERGENCY STOP
BUTTONS.
You will be unable to press a button to stop the
machine in case of emergency.
M15E
DO NOT CLIMB OR RIDE ON
THE MACHINE.
You may fall from or get caught in the machine
and get injured.
DO NOT PLACE ANY OBJECTS
ON THE COVER.
The cover may break due to the weight of the
objects and injure you.
M16EB
BE CAREFUL WITH YOUR
HANDS AND FINGERS WHEN
CLOSING THE COVER.
Your hands or fingers may be caught in the
cover and injured.
M17EB M18E
DO NOT GIVE A SHOCK TO
THE ELECTRICAL EQUIP-
MENTS.
There is a risk of an electric shock, leak or
malfunction of the machine.
M27E
TURN ON THE POWER BE-
FORE SUPPLYING AIR.
Your hands or fingers may be caught in the
board support.
(1) Turn ON the power, then (2) turn ON the
air.
M29E

Page 14
Be sure to observe
SAFETY PRECAUTIONS
CAUTION
6Q4C-E-OMA00-B04-00
M39E
CARRY OUT PERIODIC MAIN-
TENANCE AND INSPECTION.
If you fail to carry out periodic inspection and
maintenance, the machine cannot exhibit its
true performance. Also, it may break down or
produce defectives.
Periodic inspection and maintenance should
be carried out by a trained person in charge
of maintenance according to the instructions
in MAINTENANCE MANUAL.
WEAR A PROTECTIVE HAT
AND GOGGLES FOR MAINTE-
NANCE WORK.
Your head or eyes may be injured while per-
forming maintenance work.
M44E

Page 15
SERIAL PLATE
6Q3C-E-OMA00-B05-04
SERIAL PLATE
The serial plate attached to this machine indicates the model and production number .
6Q4C-IL009
Actual numbers are shown on the plate instead of ∗.
RV10C-M
KXF-6Q3C

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SERIAL PLATE
6Q3C-E-OMA00-B05-01
= MEMO =