Panasonic MC-CG902-00 User manual

© 2010 PANASONIC CONSUMER ELECTRONICS
COMPANY, DIVISION OF PANASONIC
CORPORTATION OF NORTH AMERICA. All rights
reserved. Unauthorized copying and distribution is a
violation of law.
MC-CG902-00
Vacuum Cleaner
Specifications are subject to change without notice for further improvement.
Order Number MAC1002002CE
E4

1 WIRING DIAGRAM 3
1.1. Wiring Schematic 3
1.2. Pictoral Diagram 3
2 EXPLODED VIEW AND PARTS LIST 4
2.1. Power Nozzle 4
2.2. Canister 6
2.3. Hose & Attachments 8
2.4. Cord Reel 9
2.5. Packing Materials 10
3 SERVICE PROCEDURES - POWER NOZZLE 11
3.1. BELT 11
3.2. BULB 12
3.3. POWER NOZZLE MOTOR 12
3.4. AGITATOR ASSEMBLY 13
4 SERVICE PROCEDURES - CANISTER 14
4.1. HOOD 14
4.2. CANOPY COVER 14
4.3. CORD REEL 14
4.4. CANISTER MOTOR 14
CONTENTS
Page Page
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1 WIRING DIAGRAM
1.1. Wiring Schematic
1.2. Pictoral Diagram
NOTE:
For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing any electrical
component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage.
Use part number AC79FCWZZ000 (FIBERGLASS CLOTH TAPE) whenever original tape is removed.
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2 EXPLODED VIEW AND PARTS LIST
2.1. Power Nozzle
2.1.1. Exploded View
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2.1.2. Parts List (Power Nozzle)
Ref. No. Part No. Part Name & Description Remarks
1 AC50XDMKZR03 POWER NOZZLE ASSEMBLY 1
2 AC02RDGBZRU3 NOZZLE TOP 1
3 AC21HAKTZ000 WINDOW COVER 1
4 AC10AAKTZV06 FURNITURE GUARD 1
5 AC13DAUJZVU6 BUTTON EXTENSION 1
6 AC21HGJZ00 LENS HEIGHT ADJUST 1
7 AC37KAKSZ000 FILTER-INTAKE/EXHAUST 2
8 AC01QAKTZW03 AGITATOR COVER 1
9 AMC681-550 SCREW 2
10 AC62VAKTZV06 SWIVEL CAP 1
11 AC28GADFZ00 LIGHT BULB 1
12 AC93HDAYZ000 BULB SOCKET 1
13 AC47AATYZV06 FOOT PEDAL 1
14 AC64EAWBZV06 CORD & PLUG 1
15 AC13DATYZV06 COVER PLUG HOUSING 1
16 AMC415-3196 SWIVEL 1
17 AMC742-019 SWIVEL SEAL 2
18 AC83MAKSZV06 INDICATOR BLOCK ASSEMBLY 1
19 AMC722-909 WASHER THRUST 1 SHIPPED 10 PER PACKAGE
20 AMC722-955 CATCH-INDEXING 1
21 AMC725-635 WASHER 1 SHIPPED 10 PER PACKAGE
22 AMC742-016 RATCHET-CATCH 1
23 AMC747-287 INDICATOR LEVER 1
24 AC48AMGZV06 PAD FOOT PEDAL 1
25 AMC742-015 INDICATOR BLOCK 1
26 AMC725-775 SPRING ASSIST 1
27 AMC747-291 CAM INDICATOR 1
28 AC84RBZMZ000 AGITATOR 1
29 AMC681-297 SCREW 4
30 AMC705-093 MOTOR BRIDGE 1
31 AC747156 MOTOR GASKET 1
32 AC90FCUZZ000 MOTOR 1
33 AC28SAXAZ000 BELT MICRO GROOVE 1
34 AMC742-002 MOTOR ADJUST SPRING 1
35 AMC-1CTCE23 WIRE CONNECTOR 2 SHIPPED 10 PER PACKAGE
36 AC97KAXEZV04 OVERLOAD PROTECTOR 1
37 AC47AGJZV06 HANDLE RELEASE 1
38 AMC742-013 LIFTER 1
39 AC03RAKTZU01 FLOOR NOZZLE 1
40 AC64CAKTZ000 BUSHING 2
41 AC01CAKSZV06 WHEEL 2 INCLUDES ITEM 40 BUSHING
42 AMC744-029 FRONT AXLE 1
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2.2. Canister
2.2.1. Exploded View
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2.2.2. Parts List
Ref. No. Part No. Part Name & Description Quantity Remarks
1 AC41KBAKZRU3 FILTER COVER 1
2 AC46NAKTZV06 CORD REWIND BUTTON 1
3 AC38KBRMZ000 HEPA FILTER 1
4 AC93FAUXZ000 MOTOR ENCLOSURE 1
5 AC03FAKTZ000 MOTOR RUBBER SUPPORT 1
6 AC16KGFZ00 DUST BAG 1
7 AMC414-8999 SCREW 1 SHIPPED 10 PER PACKAGE
8 AMC744-258 SPRING 1
9 AC90QCZSZR03 CANOPY COVER 1
10 AC4154460 WIRE CONNECTOR 1 SHIPPED 10 PER PACKAGE
11 AC99GAKTZ000 NOISE SUPPRESSOR 1
12 AC85GDMKZ000 LEAD WIRE - BLACK 1
13 AC43GDGBZ000 LEAD WIRE - WHITE 1
14 AC03FAXAZ000 MOTOR REAR SUPPORT 1
15 AC81GAWAZ000 LEAD WIRE ASSEMBLY 1
16 AC02FCUNZ000 MOTOR FRONT SUPPORT 1
17 AC92FCJNZ000 MOTOR 1
18 AMC-XTN4+14BFY SCREW 1 SHIPPED 10 PER PACKAGE
19 AC30EAWPZ000 RELAY 1
20 AC99CAKTZV07 WHEEL 1
21 AC03ACZSZV07 LOWER BODY 1
22 AC37KAKTZ000 SECONDARY FILTER 1
23 AC74PDMKZRU3 TOOL COVER 1
24 AC60KCRXZRU3 HOOD 1
25 AC01DAKTZV07 BUCKLE 1
26 AC31AAXAZV06 FURNITURE GUARD 1
27 AC11KAKTZR0K BAG SUPPORTER ASSEMBLY 1
28 AC64HAKTZ000 INLET (BAG) PACKING 1
29 AMC706-024 SPRING, BAG MOUNT ASSEMBLY 1
30 AC03LAKTZ000 BAG MOUNT GASKET 1
31 AC90EDBXZ006 RECEPTACLE 1
32 AC93CAKTZV07 CASTER ROLLER UNIT 1
33 AC95CAKTZV06 CASTER WHEEL 1
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2.3. Hose & Attachments
2.3.1. Exploded View
2.3.2. Parts List
Ref. No. Part No. Part Name & Description Quantity Remarks
1 AC94PCHKZV06 HOSE ASSEMBLY 1
2 AC96RAKZZV06 FLOOR BRUSH 1
3 AC60RAKZZV06 CREVICE TOOL 1
4 AC86RAKZZV06 FABRIC BRUSH 1
5 AC88RAKZZV06 DUSTING BRUSH 1
6 AC05PSUZV06 HOSE ONLY 1
7 AC92PCAZZV06 SWIVEL ASSY 1
8 AC22PAFZZV06 HOSE ADAPTER 1
9 AC98PSTZV06 CURVED PIPE INIT 1
10 AXTN4+12BFY SCREW 5 SHIPPED 10 PER PACKAGE
11 AC31TBMVZ0U0 ORNAMENTAL PLATE 1
12 AC93BSTZV06 HANDLE ASSEMBLY 1
13 AC09ESTZ000 SLIDE SWITCH 1
14 AC99EAVKZVU7 SLIDE KNOB 1
15 AC54PAPAZV06 CONTROL SUCTION 1
16 AMC415-2093 SPRING WAND LOCK 1
17 AC37GSTZV06 WIRE HARNESS 1
18 AC97PAENZV06 UPPER WAND 1
19 AC99PAKSZV06 LOWER WAND 1
20 AMC725-419 SPRING WAND LOCK 1 SHIPPED 10 PER PACKAGE
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2.4. Cord Reel
2.4.1. Exploded View
2.4.2. Parts List
Ref. No. Part No. Part Name & Description Quantity Remarks
1 AC99NCVAZV06 CORD REEL 1
2 AC94NAKTZV06 BRAKE LEVER 1
3 AXTN4+16BFY SCREW 2 SHIPPED 10 PER PACKAGE
4 AC19NAVAZ000 CONTACT BASE 1
5 AC98NCVAZ000 CONTACT DISC ASSY 1
6 AC01NCUHZ000 CORD REEL HUB ASSY 1
7 AC04ACUHZV07 CORD REEL BRACKET 1
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2.5. Packing Materials
2.5.1. Exploded View
2.5.2. Parts List
Ref. No. Part No. Part Name & Description Quantity Remarks
1 AC61ZDMKZ000 PACKAGING ASSEMBLY 1 INCLUDES ITEMS A - H
2 AC01ZDMKZ000 OPERATING INSTRUCTIONS 1
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3.1. BELT
3.1.1. Belt Removal
1. Turn Power Nozzle upside down.
2. Unscrew the two (2) Power Nozzle cover screws.
3. Turn Power Nozzle right side up. Press handle release
pedal and lower the swivel. Lift rear latches up.
4. To remove cover, grasp the sides and pull out.
5. Depress tabs on rear of agitator cover and rotate forward to
release from the Power Nozzle base.
6. Lift agitator assembly out and remove worn belt.
3.1.2. Belt Replacement
1. Install new belt over motor drive, then over belt path.
2. Place agitator assembly back into Power Nozzle.
3. Reinstall agitator cover by lining up the front tabs and slots
and rotating downward until the latches snap into place.
4. Line up front of cover and base. Rest cover on front edge.
3 SERVICE PROCEDURES - POWER NOZZLE
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5. Rotate cover back. Press cover firmly until side and rear
tabs snap into place. Turn Power Nozzle upside down and
replace two (2) cover screws.
3.2. BULB
3.2.1. Bulb Removal
1. Remove Power Nozzle cover (see Belt Removal).
2. Push in and turn bulb counterclockwise, then pull out to
remove.
3.2.2. Bulb Replacement
1. Push in and turn bulb clockwise, to replace. Bulb must not
be higher than 15 Watts(130 Volts).
2. Reinstall Power Nozzle cover (see Belt Replacement)..
3.3. POWER NOZZLE MOTOR
3.3.1. Specifications
1. 120V., 60Hz.
2. Amps 2.0/2.7 (max.) at 18,000/14,550 R.P.M.
3. Watts 225/298 (max.) at 18,000/14,550 R.P.M.
4. Torque 55/100 Nm at 18,000/14,550 R.P.M.
3.3.2. Motor Replacement
1. Remove Power Nozzle cover, nozzle cover and agitator
assembly (see BELT REMOVAL).
2. Remove two (2) motor bridge screws. Lift out bridge and
motor.
NOTE: Observe routing of motor wires and all other wiring
before removing motor.
3. Hook a finger under the center of the overload protector and
lift to free it from the retaining tabs. Remove the overload
protector wire terminals. Check continuity by depressing the
button completely. When the button is released there
should be continuity between the two poles when checked.
If all components and items in the troubleshooting guide
have been checked and the overload protector continues to
trip, it should be replaced.
4. Insert a flat screwdriver blade between the indicator block
assembly and the plastic retainer for the four (4) wires. Pry
up and out to free the indicator block assembly from the
retaining tabs.
5. Remove wire connectors to free motor lead wires.
6. Install new motor. Assure motor is fully seated on all four (4)
front and rear base supports. Rear motor housing flange
should be in slot of base support.
CAUTION: Do not pinch wire.
7. Install motor bridge and secure with two (2) screws.
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8. Reroute all wiring per original layout utilizing wire retainers
provided, and proper placement of wires to prevent
pinching of wires and interference when reinstalling the
indicator block assembly. Connect wires and apply wire
nuts, (reference WIRING DIAGRAM & DRAWING).
9. Install indicator block assembly. Holding the assembly at a
slight angle, insert the edge of the part behind the retaining
tabs (use T-shaped tab on assembly to align in slot of
retaining tab). With fingers lifting base off the floor (to free
front axle) use both thumbs to push the indicator block
assembly down until it snaps in place.
10. Install the overload protector by snapping into position
between the two retaining tabs and with one end pushed up
against the indicator block assembly.
11. Replace remaining parts (see BELT REMOVAL).
3.4. AGITATOR ASSEMBLY
3.4.1. Agitator Checking
1. When brushes are worn to the level of the base support
bars, replace the agitator.
3.4.2. Agitator Assembly Replacement
1. Remove Power Nozzle cover, agitator cover, belt and
agitator assembly (see BELT REMOVAL).
2. Reassemble belt, agitator assembly, Power Nozzle cover,
light bulb and light cover (see BELT REPLACEMENT).
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4.1. HOOD
4.1.1. Removal
1. Lift up on the hood release as the hood is raised.
2. With the hood all the way up, force it until the two ends pop
out of place.
4.1.2. Replacement
1. Place each end of the hood into the slot while holding
upright in the position it was removed.
2. Work both ends into the openings and close.
4.2. CANOPY COVER
4.2.1. Removal
1. Remove the cord rewind bar by snapping it off from rear to
front.
2. The canopy cover has a screw on each of the four (4)
corners securing it in place. Use a screwdriver to remove
each screw.
3. Lift the canopy cover off of the canister base.
4. Secure the power cord to prevent retracting as you are
servicing the motor.
4.2.2. Replacement
1. Set the canopy cover in position and secure the canopy
with (4) screw holes.
2. Snap the cord rewind bar into place on the canopy cover.
4.3. CORD REEL
4.3.1. Removal
1. Remove hood (see HOOD Removal).
2. Remove canopy cover (see CANOPY COVER Removal).
3. Disconnect both cord reel wires.
4. Remove the cord cover cap from the base.
5. Lift the cord reel straight up to remove. Do this by prying it
out of the retainers.
4.3.2. Replacement
1. Connect both wire cord reel wires to the new cord reel
assembly.
2. Route the plug through the hole in the canister base and
snap the cord cover cap in place.
3. Position the slots in the cord reel brackets into place over
the retainers in the base.
4. Route the cord reel wire into the provided slot to prevent
pinching
5. Replace canopy cover and brake pedal (see Canopy Cover
Replacement.
6. Replace hood (see Hood Replacement).
4.4. CANISTER MOTOR
4.4.1. Removal
1. Remove hood (see HOOD Removal).
2. Remove canopy cover (see CANOPY COVER Removal).
3. Remove the motor enclosure from the motor.
4. Remove white wire and black wire terminal from the motor.
4.4.2. Replacement
1. Attach white wire and black wire terminals to the new motor.
2. Replace the enclosure on the motor.
3. Place new motor in canister base
4 SERVICE PROCEDURES - CANISTER
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4. Replace canopy cover and brake pedal (see Canopy Cover
Replacement.
5. Replace hood (see Hood Replacement).
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