Panblast PB1500P User manual

PRODUCT OPERATING MANUAL
PANBLASTTM
PB1500P PRESSURE CABINET
Manual Number: ZVP-PC-0227-00

SECTION
1. GENERAL INFORMATION
2. ASSEMBLY & INSTRUCTIONS
3. OPERATING INSTRUCTIONS
4. MAINTENANCE
5. TROUBLE SHOOTING GUIDE
6. ASSEMBLIES, PARTS LISTING & EXPLODED VIEW
BLAST CABINET SERIAL NUMBER:

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ZVP-PC-0227-00-R0
1.0 GENERAL INFORMATION
1.1 Panblast notice to purchasers and users
1.1.1 All products and equipment designed and
manufactured by Panblast are intended for use
by experienced users of abrasive blasting
equipment and its associated operations and
abrasive blasting media.
1.1.2 It is the responsibility of the user to:
-Determine if the equipment and abrasive
media is suitable for the users' intended use
and application.
-Familiarize themselves with any appropriate
laws, regulations and safe work practices,
which may apply within the users working
environment.
-Provide appropriate operator training and a
safe working environment including
operator protective equipment (PPE) such as,
but not limited to, safety footwear,
protective eyewear and hearing protection.
1.1.3 Panblast Standard Terms and Conditions of Sale
apply. Contact your local Panblast office should
you require any further information or
assistance.
1.2 ! WARNING ! – READ THIS SECTION
CAREFULLY BEFORE USING THIS
EQUIPMENT/APPARATUS.
1.2.1 Heavy metal paint, asbestos and other toxic
material dusts will cause serious lung disease or
death without the use of properly designed and
approved air supplied respiratory equipment
(SAR) by blast operators and all personnel within
the work site area.
1.2.2 The compressor must have adequate output and
the plumbing between the compressor and the
point of attaching the air supply hose must have
sufficient capacity to supply the volume of air at
the pressure required.
1.3 Standard safety precautions
1.3.1 Approved safety eyewear, hearing and footwear
protection should be worn at all times by the
operator(s) and all personnel in the immediate
area that may be exposed to any hazards
generated by the abrasive blasting process.
1.3.2 Suitably approved respiratory protection should
also be worn when handling abrasive media,
abrasive refuse dust and when carrying out any
service/maintenance work where any dust may
be present.
1.3.3 Any work performed on electrical wiring or
components must only be carried out by
suitably qualified and registered electrical trades
personnel.
1.3.4 Under no circumstances should any safety
interlocks/lockouts or features be altered or
disabled in any way.
1.3.5 All equipment must be isolated from the
compressed air supply and electrical power prior
to any service or maintenance work being
carried out.
1.3.6 All care must be taken by the operator(s) when
lifting or moving equipment or components in
order to prevent injury. Blast pots must always
be emptied of abrasive media before any
attempt is made to move them
1.3.7 Any modification of the equipment and/or
components or use of non-genuine PanBlast™
replacement parts will void warranty.
1.3.8 Always check the Material Safety Data Sheet
(MSDS) on the abrasive media being used to
ensure that it is free of harmful substances, in
particular, free silica, cyanide, arsenic or lead.
1.3.9 Test the surface to be blasted for harmful
substances, taking the appropriate measures to
ensure the safety of the operator and others.
1.3.10 The operator should carry out a daily inspection
of all related components prior to start up of all
wearing and safety items to ensure they are in
correct operating order. In particular check the
cabinet lighting, pressure regulator and foot
pedal for correct operation. Ensure that all
compressed air coupling connections have
engaged correctly, the safety locking pins are
fitted and in good order. Always install safety
whip check cables at every air supply connection.
Ensure that the blast nozzle is securely fitted to
the suction blast gun assembly and that the
suction gun air and abrasive media hoses are
securely attached to the suction blast gun.
NOTE: UNDER OSHA 1915:34(c)(1)(iv) DEAD
MAN CONTROL. A DEADMAN CONTROL
DEVICE SHALL BE PROVIDED AT THE NOZZLE
END OF THE BLAST HOSE EITHER TO PROVIDE
DIRECT CUTOFF OR TO SIGNAL THE POT
TENDER BY MEANS OF A VISUAL AND
AUDIBLE SIGNAL TO CUT OFF THE FLOW, IN
THE EVENT THE BLASTER LOSES CONTROL OF
THE HOSE. THE POT TENDER SHALL BE
AVAILABLE AT ALL TIMES TO RESPOND
IMMEDIATELY TO THE SIGNAL.
2.0 ASSEMBLY INSTRUCTIONS
! WARNING ! – THE SYSTEM MUST BE IN
SHUT DOWN MODE AND THE COMPRESSED
AIR DISCONNECTED BEFORE PERFORMING
ANY INSTALLATION WORK. FAILURE TO DO
SO MAY RESULT IN PREMATURE ACTIVATION
OF THE SYSTEM THAT MAY CAUSE SERIOUS
INJURY OR DEATH.
2.1 The PanBlast™ PB1500P Blast Cabinet is a
freestanding unit, which should be installed in
a dry area, on a flat and level surface. It is
recommended a clear area of 1914mm (76") be
provided around all sides of the cabinet to
provide access for operation, loading and
servicing.
2.2 The cabinet should only be lifted by the lifting
lugs provided using suitable sized lifting
equipment in good condition.
2.3 It is recommended that the cabinet should be
permanently fixed in position with suitably sized
fasteners for added stability and safety during
use.
2.4 Connect 3/4" air supply to the inlet of the ball
valve on the pressure regulator located at the
side of the blast pot.
NOTE: THE MINIMUM COMPRESSED AIR
VOLUME OF 1.41M3/MIN (50CFM) IS REQUIRED.
ALL COMPRESSED AIR-LINES, FITTINGS AND

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CONNECTIONS MUST BE OF THE
APPROPRIATE PRESSURE RATING.
2.5 The compressed air supply must also be clean
and dry for the blast cabinet to operate
effectively.
2.6 Connect a suitably sized electrical power supply.
If the electrical supply is being hard wired into
an existing power supply, this must only be
done by a suitably qualified and registered
electrical tradesman.
NOTE: THE RECOMMENDED ELECTRICAL
SUPPLY IS 415VAC 3 PHASE 10AMP.
2.7 Position the cabinet foot pedal at the front of
the cabinet in a position, which is comfortable
for the operator to use. On some models, the
foot pedal may be mounted on a frame attached
to the cabinet itself.
2.8 It is recommended that the cabinet foot pedal
be fixed in position with suitably sized fasteners
for added stability and ease of operation during
use.
The blast cabinet is now ready for operation.
3.0 OPERATING INSTRUCTIONS
3.1 Install the blast cabinet as detailed in Section
2.0 of this manual.
3.2 Remove the pot adaptor cover plate by
loosening the two nuts at the pot adaptor.
3.3 Load the abrasive media into the blast pot
through the pot adaptor opening. The abrasive
level should remain below the bottom of the
pop up valve to prevent premature wear to the
remote exhaust valve assembly.
3.4 Refit the pot adaptor cover plate and ensuring
that the two nuts are properly tightened.
3.5 Turn on the compressed air supply, and slowly
open the main ball valve located at the pressure
regulator assembly.
3.6 Lift up the pressure regulator control knob to
release the lock, and adjust the regulator to the
desired blasting pressure. This is done by
winding the adjustment knob clockwise to
increase pressure, and counter clockwise to
decrease pressure.
3.7 The pressure gauge mounted on the front of the
regulator indicates the system air pressure in
both kPa and PSI. Do not set the blast pressure
below 345 kPa (50psi) as the blast system may
not operate correctly (this is to ensure that the
pop up valve will fully close).
! WARNING ! – DO NOT EXCEED THE
MAXIMUM OPERATING PRESSURE OF THE
BLAST POT AT ANY TIME AS THIS COULD
RESULT IN SERIOUS INJURY OR DEATH.
3.8 Open the main cabinet door, and load the
component to be blasted into the main cabinet
area.
3.9 Close the main cabinet door, making sure that
the safety door interlock is properly engaged. It
is a safety feature that the blasting system will
not activate while the cabinet door is open.
3.10 Turn on the main power supply, switch on the
cabinet light at the switch on the front of the
cabinet, and start the dust collector fan by
depressing the on green button located on the
fan starter assembly. The blast cabinet is now
ready for operation.
3.11 The blast cabinet is now ready for operation.
3.12 Depressing the foot pedal will pressurize the
blast pot and blasting will start. Ensure the
nozzle is held in hand before depressing the
foot pedal.
3.13 When the operator is ready to start blasting,
point the blast nozzle at the work piece before
pressing the foot pedal. This will then actuate
the UniFlo remote control valve and start
blasting. Abrasive will not be discharge from the
nozzle if the abrasive valve is not set.
3.14 As there are many different sizes and types of
abrasive blasting media, it is necessary for the
system to be adjusted to allow for each abrasive
type individual performance characteristics.
Most of this adjustment is carried out at the
abrasive valve, located at the bottom of the
blast pot.
3.15 Turn the abrasive valve knob located at the
bottom of blast pot to fully close, and then
slowly open it until the desired abrasive flow
level is achieved. The optimum abrasive flow
level will vary depending on actual operating
conditions and the desired end result, but as a
general rule, the abrasive should appear in the
air stream as a fine mist. Once the desired
abrasive flow rate has been achieved, the
system is now set for ongoing blasting
operations.
3.16 The operator should now manipulate the blast
nozzle to move the blasting action over the
surface of the component being blasted, until
the desired result is achieved. Smooth,
continuous strokes over the component surface
are normally the most effective, with the nozzle
being held approximately 75mm (3") to 125mm
(5") from the component surface.
3.17 To stop the blasting operation, releasing the
foot pedal.
3.18 Allow a few moments for the fan and dust
collector to clear the airborne dust from the
cabinet before opening the cabinet door and
removing the work piece/s
3.19 After removing the work piece, close the door,
shut off the compressed air supply at the main
ball valve.
3.20 Be sure to empty the machine of all abrasive
when shutting down for more than 3-4 hours as
this will reduce the problems associated with
moisture, humidity, etc. when starting a new
day’s operation.
4.0 MAINTENANCE
DAILY SET UP CHECKLIST
! WARNING ! - THE COMPRESSED AIR
SOURCE MUST BE ISOLATED BEFORE
PERFORMING ANY MAINTENANCE WORK.
FAILURE TO DO SO MAY CAUSE SERIOUS
INJURY OR DEATH.

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4.1 On a daily basis
4.1.1 All piping, fittings and hoses must be checked
daily for tightness and leakage.
4.1.2 All equipment and components must be
thoroughly checked for wear.
4.1.3 All worn or suspect parts must be replaced
4.1.4 The cabinet’s viewing window becomes frosted
from the impact of rebounding abrasive media;
replace the window by unscrewing the four
retaining nuts and removing the cabinet widow
frame.
! WARNING ! - THE CABINET VIEWING
WINDOW IS MADE FROM 6MM THICK
LAMINATED GLASS. NEVER USE PLAIN PLATE
GLASS FOR A CABINET WINDOW, AS SERIOUS
INJURY MAY OCCUR.
NOTE: THE SERVICE LIFE OF THE WINDOW
WILL BE INCREASED BY ENSURING THAT THE
OPERATOR ALWAYS DIRECTS THE BLASTING
ACTION AWAY FROM THE WINDOW AS MUCH
AS POSSIBLE OR BY USING WINDOW COVER
BAC-CA-PB-0392
4.1.5 If moisture separator is fitted, clean filter daily &
drain away excess water.
4.1.6 Use abrasive that is properly sized and free of
harmful substances such as free silica, cyanide,
arsenic or lead. Check for presence of toxic or
harmful substances
4.2 On a weekly basis
Blasting Nozzle
4.2.1 On a weekly basis, remove the blast nozzle from
the nozzle holder by unscrewing the nozzle in a
counter-clockwise direction, and inspect it for
wear. Replace the nozzle if the internal diameter
is worn by 1.5mm (1/16") from its original size,
or if the liner is chipped or cracked.
4.2.2 Check the condition of the nozzle washer and
replace as required, then re-fit/replace the blast
nozzle by screwing it clockwise into the nozzle
holder until it is fully sealed against the nozzle
washer.
4.2.3 Check the condition of the nozzle holder, and
inspect for any cracks or signs of damage.
Replace if required.
Dust Collector
4.2.4 On a weekly basis, or when the visibility within
the cabinet becomes poor, with the dust
collector fan turned off, operate the dust
collector pulse system 2-3 times by depressing
then releasing the valve lever located on the
side of the dust collector behind the main
cabinet. Wait a few moments for the dust to
settle, then open the drain valve on the bottom
of the dust collector and drain the dust into a
refuse dustbin. When all the dust has completely
drained out, close the drain valve. Do not over
pulse the dust collector cart, as this will cause
damage to the filter cartridge media, and this in
turn will cause the dust collector to leak dust
from the fan outlet.
4.2.5 Open the dust collector inspection door, and
visually inspect the filter cartridge for any
damage, wear or excessive dust build up. If the
filter media is damaged in any way, or there is
dust present in the air being discharged from
the dust collector, then the filter cartridge
should be replaced.
4.2.6 As the abrasive is used, dust and debris may
build up in the abrasive mix. This will reduce
the performance of the blast gun, increase wear
on the gun parts and hoses, and also reduce
visibility within the cabinet area. If cabinet
visibility does not improve after carrying
maintenance as detailed in 4.2.4 and 4.2.5, then
it will be necessary to drain all the abrasive from
the cabinet, and replace it with new, clean
abrasive media.
Cabinet Gloves
4.2.7 On a weekly basis, give the cabinet gloves a
visual inspection and check for holes and signs
of deterioration. Replace the gloves as
necessary.
Rubber Seals
4.2.8 On a weekly basis, inspect the main cabinet
door seal around the door opening for wear and
damage. Also inspect the abrasive hopper seal
and the dust collector inspection door seal for
wear and damage. Replace all seals as required.
Door Safety Interlock
4.2.9 On a weekly basis, inspect the cabinet door
safety interlock for condition and operation. The
blasting system should not operate with the
main cabinet door open. Replace/adjust the
door interlock as required.
NOTE: NEVER BYPASS OR DISABLE THE DOOR
INTERLOCK AS SERIOUS INJURY MAY OCCUR.
4.3 On a monthly basis
Abrasives Delivery Hose
4.3.1 On a monthly basis, inspect the abrasive supply
hose along its entire length, by feeling for soft
spots which will indicate areas of wear. If the
wear is near the end of the hose, it is
permissible to cut off the worn section of hose
and re-connect the shortened hose. Otherwise it
will be necessary to replace the entire length of
hose.
Blast Pot
4.3.2 On a monthly basis, inspect the pop up valve
located in the top of the blast pot for wear in
the form of cracks or grooves. If replacement is
required, remove the blast pot shell inspection
cover located on the front of the blast pot.
Using a suitable pipe wrench, unscrew the
vertical pipe section which houses the pop up
valve, and remove both the pipe section and
pop up valve through the inspection opening.
Installation of the new pop up valve is a reversal
of the removal procedure and ensures that the
pop up valve is positioned directly below the top
opening of the blast pot for correct sealing.
4.3.3 Check and inspect the pop up valve seating ring
for wear. If replacement is necessary, use a
large screwdriver or similar tool to pry the

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seating ring out of the seat. When re-fitting the
seating ring, ensure that it is correctly seated
within the seating ring housing.

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5.0 TROUBLE SHOOTING GUIDE
Item Problem Possible Cause Corrective Actions
1 Blasting system will not
operate
Door safety interlock not fully
engaged
Check that the main cabinet door is
filly closed and the interlock is
engaged
Door safety interlock faulty
Check/repair/replace door interlock
assembly as required
Faulty foot pedal operation
Check/repair/replace foot pedal
assembly as required
2 Blast pot will not pressurize
No/inadequate compressed air supply
Check that air compressor is
operational. Ensure air output and
supply hose size is correct
Main supply ball valve is closed
Open ball valve
Pop up valve/seating ring worn or
damaged
Inspect and replace as required
3 No air and/or abrasive flow
from blast nozzle
Blast nozzle blocked
Depressurize system and remove
nozzle for holder
Check and clear any possible
blockage
Re-fit nozzle
Pusher line choke valve fully closed Open and adjust the choke valve as
necessary
Abrasive valve fully closed
Open and adjust abrasive ball valve
as required
Insufficient abrasive in blast pot Refill with abrasive as required
Excessive dust and fines in abrasive
Drain abrasive from blast pot and
refill with clean abrasive
Damp or wet abrasive in blast pot Drain abrasive from blast pot and
refill with clean abrasive
4 Poor visibility in cabinet while
blasting
Dirty dust collector bags/cartridge
Operate dust collector shaker/purge
system and empty dust collector
hopper
High level of dust in abrasive media
Drain and abrasive from the system
and replace with new clean abrasive
media
Dust collector fan damper closed Adjust fan damper to correct setting
Blocked/dirty cabinet air inlet filters
Remove, clean and re-fit inlet filters
Dust collector fan rotation incorrect
(3 phase models only)
Have an authorised tradesman
reverse the direction of fan rotation
Dust collector fan not operating
Turn dust collector fan on
5 Intermittent abrasive flow
Excessive dust and fines in abrasive
Drain abrasive from blast pot and
refill with clean abrasive
Insufficient abrasive in blast pot
Refill with abrasive as required
Damp or wet abrasive in blast pot
Drain abrasive from blast pot and
refill with clean abrasive
Excessive abrasive
Check and adjust air pressure as
required
Compressed air supply pressure too
low
6 Dust emission from fan outlet
Damaged or poorly fitted filter
cartridges
Check and replace dust cartridges as
required, and ensure that fitment is
correct
Dust build up on clean side of dust
collector plenum
Clean out dust and check condition
and fit of dust bags/cartridges
Excessive dust build up in refuse dust
hopper
Drain dust hopper and clean out as
required.

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6.0 ASSEMBLIES, PARTS LISTING AND EXPLODED VIEW
6.1 PANBLAST™ PB1500P Pressure Cabinet Assembly
Stock Code Description Weight
BEC-CA-0557-00 PB1500P/NZ /AU Pressure Cabinet Assembly 800 kg (1764 lbs)
BEC-CA-0556-00 PB1500P/SG Pressure Cabinet Assembly 800 kg (1764 lbs)
6.1.1 PANBLAST™ PB1500P Pressure Cabinet Parts Listing
Item Stock Code Description Qty
1 BAC-CA-PB-0137 Rectangular Window 1
2 BAC-CA-PB-0141 Cabinet Window Seal 2
3 BAC-GL-PB-0003 10" Ø Cabinet Rubber Gloves 1 pr
4 BAC-CA-PB-0157 Cabinet Entry Ring 2
5 BAC-CA-0623-00 Cabinet Floor Mesh 1
6 BAC-CA-PB-0086 Foot Valve Spring Return 1
7 YAC-CA-PB-0219 Door Interlock Valve 1
8 BAC-CA-PB-0319 Cabinet Door Seal 1
9 BAC-CA-PB-0140 Air Entry Filter 4
10 YAC-CA-PB-0145 1/4" Blow Off Gun 2
11 YAC-CA-PB-0138 Latch 1
12 BAC-DC-PB-0007 Pulse Valve 1
13 BAC-DF-PB-0005 Filter Cartridge - Size 3(Open/Close) 1
14 YAC-DC-PB-0033 920mm Hanger Rod 1
15 YAC-CA-PB-0146 Handle 4
16 YAC-CA-PB-0205 Handle Tongue 4
17 BAC-PF-PB-0008 38mm (1-1/2") Ball Valve 1
18 BAC-CA-PB-0436 Dust Collector Door Seal 1
19 BAC-CA-PB-0282 PB1500HD Rubber Lined Cyclone 1
20 BAC-CA-0600-00 Recovery Hose 1
21 BAC-NZ-PB-0025 ANH-1/2 Aluminium Nozzle Holder 1
22 BAC-NZ-PB-0054 Blast Nozzle ATN-3S Alum/Tungsten Short 1
23 BAC-CA-0593-00 Blast Hose 1
24 BAC-HC-0086-00 STC-1/2 Steel Threaded Pot Coupling 1
25 BAC-HC-0090-00 SHC-1/2 Steel Hose Coupling 1
26 BAC-VA-0397-00 Fina II Valve 1/2"M X 3/4"F 1
27 BAC-RC-PB-0086 UniFlo Remote Control Valve 1
28 BAC-AF-PB-0153 19mm(3/4") Pressure Regulator With Gauge 1
29 BAC-AF-PB-0057 19mm(3/4") Port Moisture Separator 1
30 BAC-PF-PB-0004 19mm (3/4") Ball Valve 2
31 BAC-PF-PB-0030 6mm (1/4")-125 PSI Pressure Relief Valve 1
32 BAC-PF-PB-0031 6mm (1/4") Pressure Gauge - Rear Entry 1
33 BAC-AF-PB-0048 9.5mm 3/8" Filter Regulator With Gauge 1
34 YAC-PF-PB-0125 1/4" NB Air Hose 5m
35 BAC-AF-PB-0212 19mm (3/4") Air Supply Hose 1m
36 YAC-CA-PB-0183 Fan Impellor - 360CFM Aluminium 1
37 YAC-CA-PB-0144 1.5KW 415V/50HZ Motor 1

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6.1.2 PANBLAST™ PB1500P Pressure Cabinet Exploded View