PANHANS 245/10 User manual

TRANSLATION OF THE ORIGINAL VERSION
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. [phone]
E-Mail: [e-mail] | Web: https://hokubema-panhans.de
Operating Manual
Tilting Spindle Moulder / Table Milling Machine
PANHANS 245|10
Machine-Type:
245|10

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Table of Contents
1Introduction.................................................................................................................................................... 7
1.1 Legal Notice ............................................................................................................................................................ 7
1.2 Illustrations ............................................................................................................................................................. 7
2Symbols .......................................................................................................................................................... 7
2.1 General Symbols ..................................................................................................................................................... 7
2.2 Symbols in Safety Instructions................................................................................................................................ 8
3General ........................................................................................................................................................... 9
3.1 Intended Use......................................................................................................................................................... 10
3.2 Target Group and Previous Experience................................................................................................................. 10
3.3 Requirements for the Operators .......................................................................................................................... 10
3.4 Accident Prevention.............................................................................................................................................. 11
3.5 General Safety Regulations................................................................................................................................... 11
3.6 Included Components........................................................................................................................................... 12
3.7 Optional Accessories............................................................................................................................................. 12
4Safety............................................................................................................................................................ 13
4.1 Basic Safety Instructions ....................................................................................................................................... 13
4.2 Application Area and Intended Use ...................................................................................................................... 13
4.2.1 Modifications and Conversions to the Machine...............................................................................................................13
4.2.2 Permissible Tool Dimensions ...........................................................................................................................................14
4.2.3 Residual Risks...................................................................................................................................................................14
4.2.4 Observe the Environmental Protection Regulations ........................................................................................................15
4.2.5 Organisational Measures .................................................................................................................................................15
4.2.6 Personnel Selection and Qualification - Basic Duties .......................................................................................................16
4.3 Safety Instructions for Specific Phases of Operation ............................................................................................ 16
4.3.1 Before Working................................................................................................................................................................16
4.3.2 Normal Operation............................................................................................................................................................17
4.3.3 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow ..............................18
4.3.4 After Work .......................................................................................................................................................................18
4.4 Safe Working Practices ......................................................................................................................................... 18
4.4.1 Operator Training.............................................................................................................................................................18
4.4.2 Stability ............................................................................................................................................................................18
4.4.3 Setting up and Adjusting the Machine.............................................................................................................................18
4.4.4 Tool Handling...................................................................................................................................................................19
4.4.5 Tool Clamping ..................................................................................................................................................................19
4.4.6 Setting the Milling Fence .................................................................................................................................................19
4.4.7 Direction of Rotation........................................................................................................................................................19
4.4.8 Speed Selection................................................................................................................................................................19
4.4.9 Machine Operation and Selection / Adjustment of Protective Devices ...........................................................................19
4.4.10 Use of work devices with protective function..................................................................................................................21
4.4.11 Noise Reduction...............................................................................................................................................................21
4.4.12 Standard Safety Equipment .............................................................................................................................................21
4.4.13 Optional Safety Equipment..............................................................................................................................................21

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4.5 Hazardous Areas ................................................................................................................................................... 22
5Machine Data ............................................................................................................................................... 23
5.1 Technical Specifications........................................................................................................................................ 23
5.2 Working Area........................................................................................................................................................ 24
5.3 Emission Levels ..................................................................................................................................................... 24
5.3.1 Noise Information ............................................................................................................................................................24
5.3.2 Noise Emission Values......................................................................................................................................................24
6Dimensions ................................................................................................................................................... 25
6.1 Front View............................................................................................................................................................. 25
6.2 Top View 1 ............................................................................................................................................................ 25
6.3 Top View 2 ............................................................................................................................................................ 25
7Installation and Connection.......................................................................................................................... 26
7.1 Check Delivery Conditions .................................................................................................................................... 26
7.2 Transport to the Installation Site .......................................................................................................................... 26
7.3 Installing the Machine .......................................................................................................................................... 26
7.4 Temporary Storage ............................................................................................................................................... 27
7.5Lashing on a Transport Vehicle............................................................................................................................. 27
7.6 Connecting the Extraction Unit............................................................................................................................. 28
7.6.1 Air Speed..........................................................................................................................................................................28
7.6.2 Existing negative pressure at 20 m/s ...............................................................................................................................28
8Electrical Connection.................................................................................................................................... 29
8.1 Back-up Fuses (on-site)........................................................................................................................................ 29
8.2 Machine Socket..................................................................................................................................................... 29
9Components and Control Elements.............................................................................................................. 30
10 Commissioning ............................................................................................................................................. 31
10.1 Switching ON and OFF .......................................................................................................................................... 31
10.2 Rotational Direction Switch .................................................................................................................................. 31
10.3 Switching the Spindle ON and OFF........................................................................................................................ 31
10.4 Emergency Stop Function ..................................................................................................................................... 32
10.5 Service Door with Safety Switch ........................................................................................................................... 32
11 Speed Setting................................................................................................................................................ 33
11.1 Cutting Speed Chart.............................................................................................................................................. 33
12 Tool Change.................................................................................................................................................. 34
12.1 With Quick Clamping Device (Standard)............................................................................................................... 34
13 Position the Milling Spindle.......................................................................................................................... 35
13.1 Height Adjustment................................................................................................................................................ 35
13.2 Tilt Adjustment ..................................................................................................................................................... 35
13.3 Zero-Degree Lock.................................................................................................................................................. 35
14 Milling Fences............................................................................................................................................... 36
14.1 Placing and Aligning the Milling Fence ................................................................................................................. 36
14.2 Functions and Adjustment of the Milling Fences.................................................................................................. 37

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14.2.1 Fence Type 215 (Standard) ..............................................................................................................................................37
14.2.2 Fence Type 216 (Option)..................................................................................................................................................38
14.3 Operating the Fences............................................................................................................................................ 38
14.3.1 Fence plate adjustment ...................................................................................................................................................38
14.3.2 Folding up the protective hood........................................................................................................................................38
14.3.3 Fit a grooved board or safety rulers.................................................................................................................................38
14.3.4 Tool covers for high milling arbors...................................................................................................................................39
14.3.5 Lifting off and removing the fence...................................................................................................................................39
14.4 Swivel-Away Device Type 219 (Option) ................................................................................................................ 39
14.4.1 Swivel away the Milling Fence .........................................................................................................................................39
14.5 Handwheel Adjustment for Type 216 (Option)..................................................................................................... 40
14.5.1 Handwheel Battery Change .............................................................................................................................................40
14.6 Ring Fence TAPOA 1639........................................................................................................................................ 41
15 Protection and Pressure Devices.................................................................................................................. 42
15.1 TYPE 1629 GAMMA V (Standard).......................................................................................................................... 42
15.2 TYPE 1624 CENTREX (Option) ............................................................................................................................... 42
16 Optional Components .................................................................................................................................. 43
16.1 Integral Fence System for Fence Type 216 ........................................................................................................... 43
16.1.1 Operation and Functions..................................................................................................................................................43
16.2 Table Slide Plate.................................................................................................................................................... 43
16.3 Safety Rulers for the Milling Fence ....................................................................................................................... 44
16.4 Swivel-Away Device for the Milling Fence ............................................................................................................ 44
16.5 Turntable (360 degrees) for the Milling Fence ..................................................................................................... 44
16.6 Extendable Frame Support ................................................................................................................................... 44
16.7 TM 100 - RFID based Machine Access Control System ......................................................................................... 45
16.8 Tenoning and Slotting Device Type 1376.............................................................................................................. 46
16.8.1 Operation.........................................................................................................................................................................46
16.8.2 Table for Angular Cuts......................................................................................................................................................46
16.8.3 Adaptation to the Machine Table (only required for retrofitting)....................................................................................47
16.8.4 Supplementary Protective Cover 1641 (Option) ..............................................................................................................47
16.9 Kickback Guard Type 1648.................................................................................................................................... 47
16.10 Power Feeders ...................................................................................................................................................... 48
16.10.1 Rigid Console for Power Feeders .....................................................................................................................................48
17 Troubleshooting ........................................................................................................................................... 49
18 Maintenance and Inspection........................................................................................................................ 50
18.1 Maintenance of the Milling Fence ........................................................................................................................ 50
18.2 Maintenance of the Tenoning and Slotting Device Type 1376 (Option)............................................................... 50
18.3 Maintenance Plan................................................................................................................................................. 51
18.4 Readjust the Motor Brake..................................................................................................................................... 52
18.4.1 Check the Adjustment......................................................................................................................................................52
18.4.2 Replace Motor Brake .......................................................................................................................................................52
18.5 Change and Tighten the Drive Belt ....................................................................................................................... 53
18.5.1 Checking the Drive Belt Tension.......................................................................................................................................53

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19 Lubrication Instruction ................................................................................................................................. 54
19.1 Change Lubricator................................................................................................................................................. 54
19.2 Lubrication Plan .................................................................................................................................................... 55
20 Options and Accessories............................................................................................................................... 56
20.1 Technical Extensions............................................................................................................................................. 56
20.2 Table Systems ....................................................................................................................................................... 56
20.3 Milling Fences ....................................................................................................................................................... 57
20.4 Milling Spindles and Arbors .................................................................................................................................. 58
20.5 Tenoning and Slotting Device ............................................................................................................................... 58
20.6 Power Feeders and Consoles................................................................................................................................ 58
20.7 Special Accessories ............................................................................................................................................... 59
21 Disassembly and Scrapping .......................................................................................................................... 60
EU - Declaration of Conformity ............................................................................................................................. 61
List of Figures
Figure 1: Nameplate.............................................................................................................................................. 23
Figure 2: Working area.......................................................................................................................................... 24
Figure 3: Dimensions - Front view......................................................................................................................... 25
Figure 4: Dimensions - Top view 1 ........................................................................................................................ 25
Figure 5: Dimensions - Top view 2 ........................................................................................................................ 25
Figure 6: Transport pallet...................................................................................................................................... 26
Figure 7: Lashing points (4 x)................................................................................................................................. 27
Figure 8: Suction nozzles....................................................................................................................................... 28
Figure 9: Terminal Box........................................................................................................................................... 29
Figure 10: Machine Socket .................................................................................................................................... 29
Figure 11: Components and Control Elements ..................................................................................................... 30
Figure 12: Main switch .......................................................................................................................................... 31
Figure 13: Control panel........................................................................................................................................ 31
Figure 14: Unlock service door.............................................................................................................................. 32
Figure 15: Lock service door.................................................................................................................................. 32
Figure 16: Lever to release the V-belt ................................................................................................................... 33
Figure 17: Cutting Speed Chart ............................................................................................................................. 33
Figure 18: Milling arbor with quick clamping device............................................................................................. 34
Figure 19: Marking for upper spacer ring.............................................................................................................. 34
Figure 20: Handwheels for height / tilt adjustment.............................................................................................. 35
Figure 21: Locking bolts and detent holes............................................................................................................. 36
Figure 22: Move centrally over milling spindle ..................................................................................................... 36
Figure 23: Align dovetail receptacle to locking pin ............................................................................................... 36
Figure 24: Lock and engage................................................................................................................................... 36
Figure 25: Operating elements Fence Type 215.................................................................................................... 37
Figure 26: Operating elements Fence Type 216.................................................................................................... 38
Figure 27: Locking bolt of Type 301 ...................................................................................................................... 38
Figure 28: Hydraulic swivel-away device............................................................................................................... 39
Figure 29: Digital handwheel................................................................................................................................. 40
Figure 30: Battery change ..................................................................................................................................... 40
Figure 31: Operation elements of the ring fence TAPOA 1639............................................................................. 41
Figure 32: TAPOA 1639 ring fence adjustment ..................................................................................................... 41
Figure 33: Protection and pressure device 1629 GAMMA V................................................................................. 42

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Figure 34: Protection and pressure device 1624 CENTREX................................................................................... 42
Figure 35: Integral fence plates (option)............................................................................................................... 43
Figure 36: Integral fence plates - operation and functions................................................................................... 43
Figure 37: Optional Table Slide ............................................................................................................................. 43
Figure 38: Safety ruler set ..................................................................................................................................... 44
Figure 39: Turntable with opening for clamping................................................................................................... 44
Figure 40: Clamping lever for extendable frame support ..................................................................................... 44
Figure 41: TM 100 - Machine Access Control System ........................................................................................... 45
Figure 42: Tenoning guard 1376 ........................................................................................................................... 46
Figure 43: Angle ranges (position of the screws) .................................................................................................. 46
Figure 44: Adapt tenoning device (drilling sketch)................................................................................................ 47
Figure 45: Kickback guard type 1648 .................................................................................................................... 47
Figure 46: Power feeder type PV84 ...................................................................................................................... 48
Figure 47: Power feeder type Variomatic 4N........................................................................................................ 48
Figure 48: Console rigid......................................................................................................................................... 48
Figure 49: Adjusting screw of the motor brake..................................................................................................... 52
Figure 50: Tightening drive belt ............................................................................................................................ 53
Figure 51: Checking the belt tension..................................................................................................................... 53
Figure 52: Change lubricator................................................................................................................................. 54
Figure 53: Activation with activation screw .......................................................................................................... 54
Figure 54: Lubrication points on the machine....................................................................................................... 55
Figure 55: Central lubrication................................................................................................................................ 55
Revisions:
Revision
Editor
Modification
Date
000
AG
Original manual translated
01.04.2022

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1Introduction
This operating manual applies to the PANHANS 245|10 tilting spindle moulder. The purpose of this document is
to acquaint the user with the machine and enable him to use it to the full extent of its intended capabilities.
Additionally it contains important information to operate the machine safely, properly and economically. Ob-
servance of the manual helps to avoid hazards, reduce repair costs and downtimes and increase the reliability
and service life of the machine.
Furthermore, this operating manual serves to supplement instructions based on national regulations for accident
prevention and environmental protection.
This operating manual must always be available at the place of use of the machine. It must be
read and followed by every person who is assigned to work on the machine, e.g.
•during operation, including set-up, troubleshooting in the work process, removal of pro-
duction waste and maintenance,
•during maintenance (servicing, inspection, repair)
•and/or during transport.)
Apart from the operating manual and the legally binding accident prevention provisions applicable in the country
and place of use, the recognized technical regulations for safe and proper work must also be observed.
1.1 Legal Notice
All contents of these operating instructions are subject to the rights of use and copyright of Hokubema Maschi-
nenbau GmbH. Any reproduction, modification, further use and publication in other electronic or printed media,
as well as their online publication, requires the prior written consent of Hokubema Maschinenbau GmbH.
1.2 Illustrations
All photos, figures and graphics contained in this document are for illustration and better understanding only
and may differ from the current state of the product.
2Symbols
2.1 General Symbols
Symbol
Meaning

Indicates passages within this operating manual that must be particularly observed in order to
prevent malfunctions or damage to the machine.

Refers to chapters, sections, or figures within this document.

Refers to an external document or a third-party source.

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2.2 Symbols in Safety Instructions
Symbol
Safety Instruction
General danger symbol, which requires the highest attention!
Failure to observe may result in damage to the equipment, serious injury or even death.
Warning of possible danger from forklift traffic!
Non-observance may result in life-threatening injuries.
Warning indicates a possible hazard under suspended loads!
Non-observance may result in life-threatening injuries.
Warning indicates a possible fall hazard!
Non-observance of these instructions may result in serious injuries.
Warning indicates a possible cutting hazard!
Risk of personal injury and possibly additional damage to equipment.
Reference to the obligation to wear protective gloves!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear hearing protection!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear protective goggles!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear a respiratory protection mask!
Non-observance of these instructions may cause breathing difficulties and lung damage.
Reference to the obligation to wear safety shoes!
Non-observance of these instructions may result in personal injury.
Possible dangerous crushing hazard in the area of stationary objects!
Risk of personal injury and possibly additional equipment damage.
Reference to a possible crushing hazard!
Non-observance increases the risk of injury to hands and fingers!
This symbol warns of the dangers of electric voltage!
Failure to observe may result in damage to the equipment, serious injury or even death.
Fire hazard! Do not smoke and do not ignite open fire.
Access for unauthorized persons prohibited!
Risk of personal injury and possibly additional equipment damage.
This safety notice indicates a possible dangerous pull-in hazard!
Wearing loose clothing, jewellery as well as long untied hair is prohibited!
Risk of personal injury and possibly additional damage to property.

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3General
The PANHANS type 245|10 is a universal tilting spindle moulder with height and tilt adjustable milling arbor, two
directions of rotation, quick tool change device, adjustable speed as well as separately adjustable total and partial
fence.
•The milling spindle is driven by a three-phase motor.
•The four speeds (3000 / 4500 / 6000 / 9000 rpm) can be adjusted by flipping the pulley via the belt quick
tensioning device.
•The milling spindle, which can be tilted in the range from -5° to +45.5°, is mounted in a dust-tight manner.
Special ball bearings and careful alignment of all moving parts give the machine smooth running.
•The milling arbor is designed for clockwise and anti-clockwise rotation and is secured against rotation. It
has a quick-change tool device, which means that the milling spindle does not have to be locked.
•The height and tilt adjustment is carried out manually via the two handwheels on the front side.
•The standard version has a type 215 fence incl. multiplex fence plates. The total fence is adjusted via the
built-in handwheel (separate measuring device, e.g. setting gauge or similar, required). The partial fence is
adjusted by means of a vernier scale. The optional fence type 216 has an LCD display on the handwheel to
indicate the total fence position.
•The finely planed cast iron machine table has the dimensions 1100 x 760 mm and is provided with a rigid
frame support. Extendable frame supports as well as a turntable are optionally available.
•Also optionally available is a larger table top with the dimensions 1340 x 800 mm.
This larger version is available with or without a matching turntable.
•For both table sizes, single-sided and double-sided table extensions are available as accessories.
•The control panel on the front of the machine contains an ON/OFF switch and a rotation direction switch
for the spindle, a signal lamp for the operating mode "climb milling", indication of the currently set speed
via signal lamp as well as an emergency stop push button.
•The machine is equipped with a mechanical motor brake which ensures safe braking of the spindle even in
the event of a power failure.
•The star-delta start-up of the drive motor takes place automatically via contactor control.
•A machine socket (e.g. for connecting a feeding unit) is fitted in the rear right-hand side of the machine.
•The lockable main switch is mounted on the machine stand.
•CE-compliant and GS-tested design.

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3.1 Intended Use
The PANHANS 245|10 tilting spindle moulder is used exclusively for machining materials for which the milling
cutter used is suitable (e.g. wood, chipboard, veneer). The machines are not suitable for milling metal resp. plas-
tic and waste wood which could contain nails, screws and other metal parts. The machine may only be operated
on a firm, level surface with a minimum load-bearing capacity of 1,000 kg/m.
Improper use can lead to danger to persons and to a defect or damage to the machine.
3.2 Target Group and Previous Experience
This operating manual is intended for the operating and maintenance personnel of the machine. The operating
personnel is to be determined by the operator and must further meet the following requirements:
•Basic technical knowledge (e.g. apprenticeship as carpenter, machine fitter, etc. and/or practice in operat-
ing tilting spindle moulders resp. woodworking machines)
•Reading and understanding these operating and maintenance instructions
In order to acquire the knowledge required to operate this machine, the operator must ensure the following
measures:
•Product training for every operator (also possible external personnel)
•Regular safety instruction
3.3 Requirements for the Operators
•The tilting spindle moulder may only be operated by trained personnel who have also read this manual.
•Inspection, maintenance, cleaning and repair may only be performed by technical specialists
with product-specific training and mechanical and/or electrical training.
•Specialists with product-specific training are to be commissioned and held responsible for
planning and checking the work.
•The national protective regulations for employees must be observed.
•The operator is responsible for the safe use of the machine.
•The legal minimum age must be observed.

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3.4 Accident Prevention
To avoid accidents, the following rules must be observed for operation:
•Prevent unauthorized persons from gaining access to the machine.
•Keep unauthorized persons away from the danger areas.
•Repeatedly inform present other persons about existing residual risks (refer to section 4.2.3).
•Conduct and record regular training & instruction for persons who must be in the area of the machine.
•New employees must be trained internally to work on a thickener and this training must be documented.
3.5 General Safety Regulations
In general, the following safety regulations and obligations apply when handling the machine:
•A tilting spindle moulder may only be operated in a technically perfect and clean condition.
•It is prohibited to remove, modify or bypass any protective, safety or monitoring equipment.
•It is forbidden to modify or alter the machine without the written approval of the manufacturer / supplier.
•Faults or damage must be reported to the operator immediately, eliminated without delay and repaired if
necessary.
•For repairs, only original spare parts may be used.
•All protective, safety and monitoring devices must be regularly checked and maintained by the operator.
•Only instructed, trained or qualified persons may work on this machine.
•Maintenance work must be carried out and documented in accordance with the maintenance instruc-
tions.
•After maintenance or repair, the machine may only be started with all protective devices fitted. A respon-
sible person must be defined for this purpose, who checks that the guards have been properly installed.
For the operation of a tilting spindle moulder, the respective national safety regulations for employees as well as
the national safety and accident prevention regulations apply.

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3.6 Included Components
•Milling fence type 215 with manual total and partial adjustment and suction nozzle
•Milling protection and pressure device Type 1629 GAMMA V
•Dial gauges in the handwheels for height and tilt adjustment
•Second suction nozzle under the table Ø 120 mm
•Milling spindle Ø 30 mm with quick clamping nut
•Ring fence TAPOA Type 1639 for curved millings
•Cutter quick clamping device
•Finely planed cast iron table
•Hexagonal pin spanner SW4
•Hexagonal pin spanner SW5
•Push handle Type 2390
•Machine socket
•Grease gun
3.7 Optional Accessories
•Smooth-running, extendable frame support up to approx. 892 mm from the milling spindle centre
•Machine access control via RFID key system TM 100 with personalised keys
•Milling fence type 216 with LCD display for indicating the total fence
•Milling spindles Ø 35 mm / 40 mm / 50 mm / 1¼“ (not retrofittable)
•Power feeder types "PV84" and "VARIOMATIC 4 N" and consoles
•Single and double-sided table top extensions with frame support
•Milling protection and pressure device type 1624 “CENTREX”
•Hydraulic swivel-away device for milling fence
•Tenoning and slotting device type “1376”
and matching protective cover “1641”
•Integral fence plates for fence type 216
•Patented PANHANS table slide
•Kickback guard type “1648”
•Central lubrication
•Safety rulers
•Turntable
Further optional table systems, milling fences, tool quick-change systems, milling spindles, tenoning and slot-
ting devices, feed-units and other special accessories can be found in chapter 20.
In addition, you can order accessories and spare parts in our online shop www.hokubema.com.

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4Safety
4.1 Basic Safety Instructions
Woodworking machines can be dangerous if used improperly. Therefore, observe the safety instructions listed
in this chapter and the accident prevention regulations of your employer's liability insurance association!
The manufacturer accepts no liability for damage and malfunctions resulting from failure
to observe these operating instructions.
4.2 Application Area and Intended Use
•Th PANHANS tilting spindle moulder 245|10 is used exclusively for milling of solid wood
(soft and hard woods) as well as plastics and wood-containing board materials.
•This machine is not suitable for processing metal resp. plastic and scrap wood - which
could contain nails, screws and other metal parts.
•The machine may only be operated on a firm, level surface with a minimum load-bear-
ing capacity of 1,000 kg/m².
Any processing of other materials requires prior consultation with and approval of the manufacturer.
Improper use can lead to danger to persons and to a defect or damage to the machine.
Only workpieces that can be safely placed and guided may be machined.
Metallic materials must not be machined.
The machine is not suitable for operation outdoors or in potentially explosive areas.
•Permissible ambient temperature: +5 … +40° C.
•Permissible humidity: 30 … 90 %.
Number of workplaces: 1
The speed limits indicated on the tool must be strictly adhered to!
Only tools according to EN 847-1 are permitted that are marked with the BG-Test test mark
or with the Hand Feed or MAN marks (cutting edge projection: max. 1.1 mm).
Intended use also includes the connection of the machine to an adequately dimensioned extraction system and
compliance with the operating, maintenance and servicing conditions specified in the operating manual.
Any other use is not in accordance with the intended use and is therefore prohibited.
4.2.1 Modifications and Conversions to the Machine

Unauthorised conversions and modifications to the machine are strictly prohibited for safety
reasons. This will invalidate the CE declaration of conformity! The manufacturer is not liable
for any resulting damage. The risk for this is borne exclusively by the operator/user.

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4.2.2 Permissible Tool Dimensions
Spindle Ø
Maximum clamping length
Milling cutters
Tenoning and slotting tools
30 mm
140 mm
80 - 250 mm
max. 300 mm
40 mm
160 mm
80 - 250 mm
max. 350 mm
50 mm
160 mm
80 - 250 mm
max. 350 mm
1¼“
140 mm
80 - 250 mm
max. 300 mm
4.2.3 Residual Risks
The machine is built according to the latest state of the art and the recognised safety rules. Nevertheless, the
use of the machine may cause danger to life and limb of the user or third parties or damage to the machine and
other equipment. Due to the construction of the machine, the following residual risks can occur even when used
as intended and despite compliance with all relevant safety regulations:
Reading and applying the operating manual is mandatory for the operating personnel.
Be alert to possible crushing hazards:
a) when transporting the machine by forklift truck →between forks & pallet / machine
b) when picking up the machine →between machine / pallet and floor
c) when lowering the machine →between machine and fixed equipment
Be alert to possible crushing hazards when lowering the machine (from the cargo pallet to the
floor) with a forklift truck or overhead crane.
Make sure that no objects fall from the forklift truck / crane.
Do not leave any objects / tools on the machine.
It is strictly prohibited to ride on the machine during a lifting operation (with the indoor crane or
forklift). There is a danger of falling!
Unauthorised persons are not allowed to enter the installation area of the machine
(responsibility of the operator).
Be aware of possible tripping and slipping hazards on the floor. Prevent possible hazards by keep-
ing the floor dry and clean and by using anti-slip floor coverings around the machine.
Be aware of the danger from falling objects such as workpieces, tools or similar. Therefore, wear
safety shoes, especially when transporting and setting down the machine.
Pay attention to the existing danger of cuts on the cutter knifes. Never reach into the running cut-
ter! Use a power feeder or pushing device for short and narrow workpieces. Wear protective
gloves when changing the milling cutter.
Be aware of the danger of cutting through chips and splinters and never remove them from the
danger area by hand and/or while the machine is running. Use suitable aids, e.g. hand brushes.
Avoid climb milling. There is an increased risk of drawing in and kickback.
Danger of being drawn in and increased risk of injury when wearing watches and jewellery.
Wearing watches and jewellery is prohibited on the tilting spindle moulder.
Be aware of a possible danger of being drawn in by moving machine parts or tools. This can cause
pieces of clothing or hair to be caught. Always wear tight-fitting clothing or avoid loose clothing
and wear a hair net if necessary.
Danger from electric shock! There are hazards when working on the electrical system.
This work must only be carried out by qualified personnel!
Danger from electric shock! It is strictly forbidden to bypass safety devices (e.g. safety switches).

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Electrical equipment must be maintained and cleaned regularly.
Pay attention to the danger of crushing on workpiece guides and moving machine parts.
Make sure that no unauthorised persons are in the area of the machine.
Be aware of the risk of injury from flying tool parts in the event of tool breakage.
Therefore wear protective goggles.
Be aware of the risk of injury from flying workpiece parts and chips, splinters and dust coming out
of the machine. Therefore wear protective goggles.
Be aware of the increased noise emission and wear hearing protection.
Be aware of the increased dust generation. Use the extraction device and wear a dust mask if
necessary.
The emergency stop buttons must always be freely accessible. They must not be moved, e.g. with
hopper boxes. Check the function of the emergency stop buttons daily (before starting work).
Fire hazard due to wood dust in connection with flying sparks and/or open fire!
4.2.4 Observe the Environmental Protection Regulations
During all work with the machine, the environmental protection regulations, obligations and laws for waste
avoidance and proper recycling and/or disposal applicable at the place of use must be observed. This applies in
particular to installation, repair and maintenance work involving substances that could pollute the groundwater
(e.g. hydraulic oils and cleaning agents and liquids containing solvents). In any case, prevent them from seeping
into the ground or entering the sewage system.
Store and transport the above-mentioned hazardous substances only in suitable con-
tainers. Avoid leakage of hazardous substances by using suitable collection contain-
ers. Ensure that the above-mentioned substances are disposed of by a qualified dis-
posal company.
4.2.5 Organisational Measures
Always keep this operating manual within easy reach and at the place of use of the machine.
In addition to the operating manual, observe and instruct on generally applicable legal and other binding
regulations for accident prevention and environmental protection.
Supplement the operating manual with further instructions, including supervisory and reporting duties, to
take account of special operational features (e.g. with regard to work organisation, work processes, per-
sonnel employed).
Before starting work on the machine, the person responsible for its operation must have read the operat-
ing instructions, especially the chapter "Safety Instructions". This applies in particular to personnel who
only occasionally work on the machine.
Check that work is carried out in a safety-conscious and hazard-conscious manner and in compliance with
the operating manual.
Operators must not wear open long hair, loose clothing or jewellery (including rings). There is a risk of in-
jury, e.g. by getting caught or drawn in.
Observe the safety instructions and danger warnings on the machine and keep them complete and in legi-
ble condition.
In case of safety-relevant changes to the machine or its operating behaviour, shut down the entire system
immediately and report the fault to the responsible office/person.
Use personal protective equipment as necessary or required by regulations.
Do not make any modifications, additional attachments or conversions to the machine without the manu-
facturer's approval! This will compromise safety and invalidate the manufacturer's warranty and any lia-
bility claim.

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Spare parts must meet the technical requirements specified by the manufacturer. The exclusive use of
original spare parts ensures this. Therefore, only use original spare parts from the manufacturer.
Observe the fire alarm and firefighting possibilities. Make the location and operation of fire extinguishers
(fire class ABC) known. Do not use water!
4.2.6 Personnel Selection and Qualification - Basic Duties
The machine design and operation is intended for right-handers.
Work on and with the machine may only be carried out by reliable personnel.
Observe the legal minimum age!
Only use trained or instructed personnel. Clearly define the responsibilities of the personnel for operating,
setting up, maintaining and repairing!
Ensure that only authorised personnel work on the machine!
If personnel to be trained or apprenticed have to work on the machine, this may only be done under the
constant supervision of an experienced resp. qualified person.
Work on the electrical equipment of the machine may only be carried out by a qualified electrician or by
untrained persons under the direction and supervision of a qualified electrician in accordance with the
electrotechnical regulations.
4.3 Safety Instructions for Specific Phases of Operation
Defects and damage to the machine are to be reported immediately after detection.
Any mode of operation that compromises safety is prohibited!
Sufficient lighting around the machine must be ensured (at least 500 Lux)!
4.3.1 Before Working
Clean the machine table from dirt and chips and provide containers for waste pieces.
Only use tools in perfect, sharpened condition and with clean clamping surfaces.
Always check workpieces to be machined for foreign objects, cracks and loose knots.
Only adjust the machine ore fence when the machine is at a standstill.
Required aids such as tool cover, power feeder, table extensions, clamping drawer,
feed devices (e.g. push blog, push stick, bow spring, etc.) and use them as required.
Use a power feeder whenever possible.
Adjust the pressure devices and tool protection covers in the best possible way.
Adjust tools only when the tool is at a standstill using a dial gauge.
Before milling, remove any objects lying on the table (tools, spacers, etc.).
Observe the correct direction of rotation of the tool resp. avoid dangerous climb milling.
Use a continuous fence for safe workpiece guidance. If necessary, compensate for chip removal
with the partial fence to ensure a continuous fence.
Keep the floor in the area of movement around the machine free of tripping hazards.
Ensure that the machine is connected to an extraction system.
Wear tight-fitting clothing and safety shoes and use safety glasses and ear protection.
If gloves are required for workpiece handling, they must be fingerless.

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4.3.2 Normal Operation
Guards: Take measures to ensure that the machine can only be operated in a safe and functional
condition. Only operate the machine when all guards and safety-related devices such as
- detachable guards (e.g. tool covers and fence covers),
- emergency stop system, sound insulation, suction device etc.
are present and in working order.
Workpiece: Before machining, inspect the workpiece for foreign inclusions, knots, twists, objects
and other irregularities.
Working area: An obstacle-free work area around the machine is essential for safe operation.
The floor should be level, well maintained and free from debris such as chips and cut-off workpieces.
Rotation speed: The speed must correspond to the milling cutter and the respective operation.
The maximum speed indicated on the tool must not be exceeded. If a speed range is indicated on the
milling cutter, this must be adhered to by not going above or below the speed range stated.
Cutting area during operation: Never attempt to remove splinters, chips or other parts from the cutting
area while the machine is running! Never remove splinters and chips by hand!
- Cover the milling cutters before the fence by means of a protective device
- Clamp milling cutters as deeply as possible
- Adapt the table opening to the tool diameter with insert rings or optional Table Slide
- Place the fence halves as close as possible to the milling tool and clamp them securely
- Close the protective cover of the fence
Power feeder: Generally adjust so that the workpiece is guided safely along the fence. Set the feeder
at an angle of approx. 5° to the feed direction and keep the opening to the fence as small as possible.
Manual feeding: When feeding the workpiece manually, place the hands flat on the workpiece with
closed fingers and push forward evenly.
Special tools: For certain operating phases and operations it is necessary to use special tools
(e.g. feed device, table extensions, clamping drawer, push bar or comparable feed elements).
Single pieces / samples: Always use all protective devices and appropriate tools!
Insert milling: During insert milling, use optional table extensions with cross fences as well as a
Kickback guard adapted to the workpiece dimensions.
Workpieces with small cross-section: Always use one with a push block for machining.
Short workpieces: For short workpieces, use a workpiece holder and bridge the fence halves.
Long workpieces: When milling, generally use feather boards and table extensions and secure the work-
piece against tipping.
Narrow grooves: Always use a suitable grooving cutter (no circular saw blades).
Milling narrow cross sides: Generally feed workpiece with push block.
Curved or round workpieces: Use special suction bonnet when milling with a thrust ring or ring fence
guard.
Extraction: The machine must be connected to an effective extraction system. This requires a flow velocity
of at least 20 m/s for dry chips and 28 m/s for moist chips (moist 18 % or more).
Machine condition: Check the machine for externally visible damage and defects at least once per shift!
Any changes that have occurred (including those in the operating behaviour) must be reported immedi-
ately to the responsible office or person! If necessary, stop and secure the machine immediately!
Work interruptions: Switch off the machine even during short interruptions! Never leave the machine
running unattended!

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4.3.3 Special work within the Scope of Maintenance Work as well as Troubleshooting
in the Workflow
Observe maintenance and inspection activities prescribed in the operating manual!
These activities, as well as all other repair work, may only be carried out by qualified personnel!
For all work concerning operation, production adjustment, conversion or setting of the machine and its
safety-related equipment as well as maintenance and repair, observe switch-on and switch-off procedures
according to the operating manual and instructions for maintenance work!
Secure the machine against unexpected restarting during maintenance and repair work.
➔Lock the main switch with a padlock!
Always tighten screw connections that have been loosened during maintenance and repair work!
If it is necessary to dismantle safety equipment during set-up, maintenance and repair, the safety equip-
ment must be reassembled and checked immediately after completion of the maintenance and repair
work!
Ensure safe and environmentally friendly disposal of operating and auxiliary materials (e.g. oils) and re-
placement parts (e.g. electronic components). See chapter 21 “Disassembly and Scraping”.
4.3.4 After Work
Before leaving the machine, switch off the main switch and the extraction system.
Secure the machine against unauthorised use and never leave it unattended in an unsecured condition.
Clean the machine with an industrial hoover (avoid compressed air!).
4.4 Safe Working Practices
Depending on the work to be carried out, the guards must be used for fence milling, insert milling, curved milling
and also for tenoning. Nevertheless, in order to prevent accidents, it is necessary that the user observes safe
working practices.
4.4.1 Operator Training
It is important that all users of table milling machines are adequately instructed in the use, setting and operation.
This concerns in detail:
Possible hazards that may occur when working with the machine.
The basics of machine operation, correct setting and use of the fences, templates, aids and guards.
The correct selection of the tool for the respective processing.
The safe workpiece guidance and feeding.
The correct hand position and safe stacking and unstacking of the workpieces before and after machining.
4.4.2 Stability
For safe operation of the machine, it is necessary that it is stable and securely fastened to the floor or
another safe part of the building.
4.4.3 Setting up and Adjusting the Machine
Before starting the adjustment, the machine must be disconnected from the mains supply.
For tool clamping, refer to the recommendations of the tool manufacturer.
To ensure safe and effective machining, the tool must be suitable for the material to be machined.
Tools must be sharp and mounted on carefully balanced tool holders.

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4.4.4 Tool Handling
Tools must be handled with care and tool transport equipment must be used whenever possible.
4.4.5 Tool Clamping
Use suitable devices, e.g. setting gauges, to clamp the tool when the machine is at a standstill.
To keep the gap between the spindle and the table as small as possible, the matching table insert rings
must be used or the optional table slide plate (see 16.2) must be set correctly.
4.4.6 Setting the Milling Fence
For milling straight workpieces, the milling fence must always be used to ensure adequate guidance of the
workpiece.
Whenever the operation allows it (also for test cuts), an auxiliary fence must be used to keep the gap be-
tween the tool and the fence rulers as small as possible.
Whenever the working process allows it (also for test cuts), a power feeder must be used. This must be
equipped with a separate ON and OFF switch.
For manual feed at the fence, a push stick must be used together with the safety guard to support the feed.
Roller stands or table extensions must be used as supports for long workpieces.
4.4.7 Direction of Rotation
It is important that the tool is clamped in the correct direction of rotation.
The safer machining method is conventional milling. The machine user must ensure that the workpiece is
fed against the tool in the opposite direction to the spindle rotation.
Climb milling with manual feed involves considerable dangers. This operation is only permitted with ap-
propriate devices and suitable tools. If the machine is switched to climb milling, this dangerous operation
is signalled by a signal lamp on the control panel.
4.4.8 Speed Selection
The user must ensure that the correct speed is selected for the clamped tool.
For the optimum cutting speed, please refer to the diagram attached to the machine.
4.4.9 Machine Operation and Selection / Adjustment of Protective Devices
By using different milling spindles, tools and cutters, a large number of different machining oper-
ations can be carried out on the spindle moulder. Therefore, it is not possible to use only one pro-
tective device for all operations.
•Each operation should be considered separately. The most appropriate protective measures must be se-
lected for each specific operation.
•The type of tool, its blade projection and its height on the spindle determine the smallest possible table
opening.
•This can be achieved by selecting the appropriate table insert rings, which reduces the risk of the workpiece
catching on the edge of the opening.
•The tool must be covered as far as the respective operation permits.
•A detachable power feeder attached to machine table combined with the milling fence can provide the
most effective tool guarding. This combination is usually the best protective measure on table milling ma-
chines. The feeding device must be easily adaptable to the different workpiece dimensions and not cause
any drawing-in hazards.

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4.4.9.1 Milling at the fence, where the machining extends over the full workpiece length
With workpieces that usually have a right-angled cross-section over their entire length, this machining operation
is carried out by using a milling fence. Since the fence rulers are at a 90° angle to the table top, the workpiece
can be guided at right angles along the fence rulers.
Since the opening between the fence rulers on a table milling machine must be wide enough for the tool to pass
through, unnecessary danger areas are created on the knives, on the tool body and on the spindle. The gap
between the two fence rulers must be closed as much as possible. Otherwise there is a risk that the workpiece
leading edge will catch on the edge of the take-off ruler. These hazards are avoided by the use of an auxiliary
fence or suitable fence bridges, protective inserts, etc.
The manufacture of an auxiliary fence must be carried out with care. It is recommended that the knives are
passed through by fine adjustment of the fence and not by pushing the fence into the tool by hand.
4.4.9.2 Insert Milling
Insert milling is milling at the fence, whereby the workpiece is not machined over its entire length. Instead of
starting the cut at the beginning of the workpiece, the knives must plunge into the solid material and (depending
on the requirement) plunge out again before reaching the end of the workpiece. The splinter tabs must be placed
as close as possible to the cutter.
If the workpiece cannot be held safely by hand due to its small dimensions, a tenoning clamp or another work-
piece holding device, together with a suitable guard (which secures the tool as far as possible) must be used. The
tenoning clamp must allow fast and accurate insertion of the workpiece and ensure firm clamping.
A securely fastened front cross fence as well as a kickback guard (e.g. type 1648, see section 16.9) must also
be used. For very long workpieces, use an auxiliary fence if necessary.
Quick clamps, acting either via toggle levers or eccentrics, ensure fast and convenient workpiece clamping. Quick
clamps, acting either via toggle levers or eccentrics, ensure fast and convenient workpiece clamping. Rear and/or
front cross fences attached to the fence or on the table ensure more accurate work with the tenoning clamp. In
addition, extension and retraction bars should be provided on the tenoning clamp.
4.4.9.3 Curved Milling
For shaping the workpiece to be machined, a clamping template must always be used for curve milling. The shape
of the workpiece is achieved by pressing the template against the ring fence guard (see section 14.6), while
the knives are simultaneously passing by.
A clamping template cannot be used if the operation makes this impossible, e.g. if
•the workpiece is so large that the use of the template makes the work impracticable or
•the workpiece is so small or so shaped that a secure fixture in the template is not possible.
4.4.9.4 Inclined Milling
A special clamping device or inclinable stop rulers must be used to ensure a secure support during inclined mill-
ing. Push sticks must be used at the end of the milling process.
4.4.9.5 Climb Milling
Climb milling is a very dangerous operation as the operator is not able to stop the sudden forward movement of
the workpiece when it is caught by the knives. In addition, the workpiece can be dangerously ejected. Climb
milling should generally be avoided, even if a clamping device or a workpiece holding device is used. If the direc-
tion of rotation switch on the control panel is set turned to the “climb milling” position, this is signalled by an
illuminated signal lamp next to the switch.
4.4.9.6 Other Work
If other work is carried out on the machine, suitable clamping devices or workpiece holding devices must be used
to reduce the risk of accident.