PANHANS 245/10 User manual

TRANSLATION OF THE ORIGINAL VERSION
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. [phone]
E-Mail: [e-mail] | Web: https://hokubema-panhans.de
Operating Manual
Tilting Spindle Moulder / Table Milling Machine
PANHANS 245|10
Machine-Type:
245|10

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Table of Contents
1Introduction.................................................................................................................................................... 7
1.1 Legal Notice ............................................................................................................................................................ 7
1.2 Illustrations ............................................................................................................................................................. 7
2Symbols .......................................................................................................................................................... 7
2.1 General Symbols ..................................................................................................................................................... 7
2.2 Symbols in Safety Instructions................................................................................................................................ 8
3General ........................................................................................................................................................... 9
3.1 Intended Use......................................................................................................................................................... 10
3.2 Target Group and Previous Experience................................................................................................................. 10
3.3 Requirements for the Operators .......................................................................................................................... 10
3.4 Accident Prevention.............................................................................................................................................. 11
3.5 General Safety Regulations................................................................................................................................... 11
3.6 Included Components........................................................................................................................................... 12
3.7 Optional Accessories............................................................................................................................................. 12
4Safety............................................................................................................................................................ 13
4.1 Basic Safety Instructions ....................................................................................................................................... 13
4.2 Application Area and Intended Use ...................................................................................................................... 13
4.2.1 Modifications and Conversions to the Machine...............................................................................................................13
4.2.2 Permissible Tool Dimensions ...........................................................................................................................................14
4.2.3 Residual Risks...................................................................................................................................................................14
4.2.4 Observe the Environmental Protection Regulations ........................................................................................................15
4.2.5 Organisational Measures .................................................................................................................................................15
4.2.6 Personnel Selection and Qualification - Basic Duties .......................................................................................................16
4.3 Safety Instructions for Specific Phases of Operation ............................................................................................ 16
4.3.1 Before Working................................................................................................................................................................16
4.3.2 Normal Operation............................................................................................................................................................17
4.3.3 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow ..............................18
4.3.4 After Work .......................................................................................................................................................................18
4.4 Safe Working Practices ......................................................................................................................................... 18
4.4.1 Operator Training.............................................................................................................................................................18
4.4.2 Stability ............................................................................................................................................................................18
4.4.3 Setting up and Adjusting the Machine.............................................................................................................................18
4.4.4 Tool Handling...................................................................................................................................................................19
4.4.5 Tool Clamping ..................................................................................................................................................................19
4.4.6 Setting the Milling Fence .................................................................................................................................................19
4.4.7 Direction of Rotation........................................................................................................................................................19
4.4.8 Speed Selection................................................................................................................................................................19
4.4.9 Machine Operation and Selection / Adjustment of Protective Devices ...........................................................................19
4.4.10 Use of work devices with protective function..................................................................................................................21
4.4.11 Noise Reduction...............................................................................................................................................................21
4.4.12 Standard Safety Equipment .............................................................................................................................................21
4.4.13 Optional Safety Equipment..............................................................................................................................................21

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4.5 Hazardous Areas ................................................................................................................................................... 22
5Machine Data ............................................................................................................................................... 23
5.1 Technical Specifications........................................................................................................................................ 23
5.2 Working Area........................................................................................................................................................ 24
5.3 Emission Levels ..................................................................................................................................................... 24
5.3.1 Noise Information ............................................................................................................................................................24
5.3.2 Noise Emission Values......................................................................................................................................................24
6Dimensions ................................................................................................................................................... 25
6.1 Front View............................................................................................................................................................. 25
6.2 Top View 1 ............................................................................................................................................................ 25
6.3 Top View 2 ............................................................................................................................................................ 25
7Installation and Connection.......................................................................................................................... 26
7.1 Check Delivery Conditions .................................................................................................................................... 26
7.2 Transport to the Installation Site .......................................................................................................................... 26
7.3 Installing the Machine .......................................................................................................................................... 26
7.4 Temporary Storage ............................................................................................................................................... 27
7.5Lashing on a Transport Vehicle............................................................................................................................. 27
7.6 Connecting the Extraction Unit............................................................................................................................. 28
7.6.1 Air Speed..........................................................................................................................................................................28
7.6.2 Existing negative pressure at 20 m/s ...............................................................................................................................28
8Electrical Connection.................................................................................................................................... 29
8.1 Back-up Fuses (on-site)........................................................................................................................................ 29
8.2 Machine Socket..................................................................................................................................................... 29
9Components and Control Elements.............................................................................................................. 30
10 Commissioning ............................................................................................................................................. 31
10.1 Switching ON and OFF .......................................................................................................................................... 31
10.2 Rotational Direction Switch .................................................................................................................................. 31
10.3 Switching the Spindle ON and OFF........................................................................................................................ 31
10.4 Emergency Stop Function ..................................................................................................................................... 32
10.5 Service Door with Safety Switch ........................................................................................................................... 32
11 Speed Setting................................................................................................................................................ 33
11.1 Cutting Speed Chart.............................................................................................................................................. 33
12 Tool Change.................................................................................................................................................. 34
12.1 With Quick Clamping Device (Standard)............................................................................................................... 34
13 Position the Milling Spindle.......................................................................................................................... 35
13.1 Height Adjustment................................................................................................................................................ 35
13.2 Tilt Adjustment ..................................................................................................................................................... 35
13.3 Zero-Degree Lock.................................................................................................................................................. 35
14 Milling Fences............................................................................................................................................... 36
14.1 Placing and Aligning the Milling Fence ................................................................................................................. 36
14.2 Functions and Adjustment of the Milling Fences.................................................................................................. 37

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14.2.1 Fence Type 215 (Standard) ..............................................................................................................................................37
14.2.2 Fence Type 216 (Option)..................................................................................................................................................38
14.3 Operating the Fences............................................................................................................................................ 38
14.3.1 Fence plate adjustment ...................................................................................................................................................38
14.3.2 Folding up the protective hood........................................................................................................................................38
14.3.3 Fit a grooved board or safety rulers.................................................................................................................................38
14.3.4 Tool covers for high milling arbors...................................................................................................................................39
14.3.5 Lifting off and removing the fence...................................................................................................................................39
14.4 Swivel-Away Device Type 219 (Option) ................................................................................................................ 39
14.4.1 Swivel away the Milling Fence .........................................................................................................................................39
14.5 Handwheel Adjustment for Type 216 (Option)..................................................................................................... 40
14.5.1 Handwheel Battery Change .............................................................................................................................................40
14.6 Ring Fence TAPOA 1639........................................................................................................................................ 41
15 Protection and Pressure Devices.................................................................................................................. 42
15.1 TYPE 1629 GAMMA V (Standard).......................................................................................................................... 42
15.2 TYPE 1624 CENTREX (Option) ............................................................................................................................... 42
16 Optional Components .................................................................................................................................. 43
16.1 Integral Fence System for Fence Type 216 ........................................................................................................... 43
16.1.1 Operation and Functions..................................................................................................................................................43
16.2 Table Slide Plate.................................................................................................................................................... 43
16.3 Safety Rulers for the Milling Fence ....................................................................................................................... 44
16.4 Swivel-Away Device for the Milling Fence ............................................................................................................ 44
16.5 Turntable (360 degrees) for the Milling Fence ..................................................................................................... 44
16.6 Extendable Frame Support ................................................................................................................................... 44
16.7 TM 100 - RFID based Machine Access Control System ......................................................................................... 45
16.8 Tenoning and Slotting Device Type 1376.............................................................................................................. 46
16.8.1 Operation.........................................................................................................................................................................46
16.8.2 Table for Angular Cuts......................................................................................................................................................46
16.8.3 Adaptation to the Machine Table (only required for retrofitting)....................................................................................47
16.8.4 Supplementary Protective Cover 1641 (Option) ..............................................................................................................47
16.9 Kickback Guard Type 1648.................................................................................................................................... 47
16.10 Power Feeders ...................................................................................................................................................... 48
16.10.1 Rigid Console for Power Feeders .....................................................................................................................................48
17 Troubleshooting ........................................................................................................................................... 49
18 Maintenance and Inspection........................................................................................................................ 50
18.1 Maintenance of the Milling Fence ........................................................................................................................ 50
18.2 Maintenance of the Tenoning and Slotting Device Type 1376 (Option)............................................................... 50
18.3 Maintenance Plan................................................................................................................................................. 51
18.4 Readjust the Motor Brake..................................................................................................................................... 52
18.4.1 Check the Adjustment......................................................................................................................................................52
18.4.2 Replace Motor Brake .......................................................................................................................................................52
18.5 Change and Tighten the Drive Belt ....................................................................................................................... 53
18.5.1 Checking the Drive Belt Tension.......................................................................................................................................53

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19 Lubrication Instruction ................................................................................................................................. 54
19.1 Change Lubricator................................................................................................................................................. 54
19.2 Lubrication Plan .................................................................................................................................................... 55
20 Options and Accessories............................................................................................................................... 56
20.1 Technical Extensions............................................................................................................................................. 56
20.2 Table Systems ....................................................................................................................................................... 56
20.3 Milling Fences ....................................................................................................................................................... 57
20.4 Milling Spindles and Arbors .................................................................................................................................. 58
20.5 Tenoning and Slotting Device ............................................................................................................................... 58
20.6 Power Feeders and Consoles................................................................................................................................ 58
20.7 Special Accessories ............................................................................................................................................... 59
21 Disassembly and Scrapping .......................................................................................................................... 60
EU - Declaration of Conformity ............................................................................................................................. 61
List of Figures
Figure 1: Nameplate.............................................................................................................................................. 23
Figure 2: Working area.......................................................................................................................................... 24
Figure 3: Dimensions - Front view......................................................................................................................... 25
Figure 4: Dimensions - Top view 1 ........................................................................................................................ 25
Figure 5: Dimensions - Top view 2 ........................................................................................................................ 25
Figure 6: Transport pallet...................................................................................................................................... 26
Figure 7: Lashing points (4 x)................................................................................................................................. 27
Figure 8: Suction nozzles....................................................................................................................................... 28
Figure 9: Terminal Box........................................................................................................................................... 29
Figure 10: Machine Socket .................................................................................................................................... 29
Figure 11: Components and Control Elements ..................................................................................................... 30
Figure 12: Main switch .......................................................................................................................................... 31
Figure 13: Control panel........................................................................................................................................ 31
Figure 14: Unlock service door.............................................................................................................................. 32
Figure 15: Lock service door.................................................................................................................................. 32
Figure 16: Lever to release the V-belt ................................................................................................................... 33
Figure 17: Cutting Speed Chart ............................................................................................................................. 33
Figure 18: Milling arbor with quick clamping device............................................................................................. 34
Figure 19: Marking for upper spacer ring.............................................................................................................. 34
Figure 20: Handwheels for height / tilt adjustment.............................................................................................. 35
Figure 21: Locking bolts and detent holes............................................................................................................. 36
Figure 22: Move centrally over milling spindle ..................................................................................................... 36
Figure 23: Align dovetail receptacle to locking pin ............................................................................................... 36
Figure 24: Lock and engage................................................................................................................................... 36
Figure 25: Operating elements Fence Type 215.................................................................................................... 37
Figure 26: Operating elements Fence Type 216.................................................................................................... 38
Figure 27: Locking bolt of Type 301 ...................................................................................................................... 38
Figure 28: Hydraulic swivel-away device............................................................................................................... 39
Figure 29: Digital handwheel................................................................................................................................. 40
Figure 30: Battery change ..................................................................................................................................... 40
Figure 31: Operation elements of the ring fence TAPOA 1639............................................................................. 41
Figure 32: TAPOA 1639 ring fence adjustment ..................................................................................................... 41
Figure 33: Protection and pressure device 1629 GAMMA V................................................................................. 42

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Figure 34: Protection and pressure device 1624 CENTREX................................................................................... 42
Figure 35: Integral fence plates (option)............................................................................................................... 43
Figure 36: Integral fence plates - operation and functions................................................................................... 43
Figure 37: Optional Table Slide ............................................................................................................................. 43
Figure 38: Safety ruler set ..................................................................................................................................... 44
Figure 39: Turntable with opening for clamping................................................................................................... 44
Figure 40: Clamping lever for extendable frame support ..................................................................................... 44
Figure 41: TM 100 - Machine Access Control System ........................................................................................... 45
Figure 42: Tenoning guard 1376 ........................................................................................................................... 46
Figure 43: Angle ranges (position of the screws) .................................................................................................. 46
Figure 44: Adapt tenoning device (drilling sketch)................................................................................................ 47
Figure 45: Kickback guard type 1648 .................................................................................................................... 47
Figure 46: Power feeder type PV84 ...................................................................................................................... 48
Figure 47: Power feeder type Variomatic 4N........................................................................................................ 48
Figure 48: Console rigid......................................................................................................................................... 48
Figure 49: Adjusting screw of the motor brake..................................................................................................... 52
Figure 50: Tightening drive belt ............................................................................................................................ 53
Figure 51: Checking the belt tension..................................................................................................................... 53
Figure 52: Change lubricator................................................................................................................................. 54
Figure 53: Activation with activation screw .......................................................................................................... 54
Figure 54: Lubrication points on the machine....................................................................................................... 55
Figure 55: Central lubrication................................................................................................................................ 55
Revisions:
Revision
Editor
Modification
Date
000
AG
Original manual translated
01.04.2022

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1Introduction
This operating manual applies to the PANHANS 245|10 tilting spindle moulder. The purpose of this document is
to acquaint the user with the machine and enable him to use it to the full extent of its intended capabilities.
Additionally it contains important information to operate the machine safely, properly and economically. Ob-
servance of the manual helps to avoid hazards, reduce repair costs and downtimes and increase the reliability
and service life of the machine.
Furthermore, this operating manual serves to supplement instructions based on national regulations for accident
prevention and environmental protection.
This operating manual must always be available at the place of use of the machine. It must be
read and followed by every person who is assigned to work on the machine, e.g.
•during operation, including set-up, troubleshooting in the work process, removal of pro-
duction waste and maintenance,
•during maintenance (servicing, inspection, repair)
•and/or during transport.)
Apart from the operating manual and the legally binding accident prevention provisions applicable in the country
and place of use, the recognized technical regulations for safe and proper work must also be observed.
1.1 Legal Notice
All contents of these operating instructions are subject to the rights of use and copyright of Hokubema Maschi-
nenbau GmbH. Any reproduction, modification, further use and publication in other electronic or printed media,
as well as their online publication, requires the prior written consent of Hokubema Maschinenbau GmbH.
1.2 Illustrations
All photos, figures and graphics contained in this document are for illustration and better understanding only
and may differ from the current state of the product.
2Symbols
2.1 General Symbols
Symbol
Meaning

Indicates passages within this operating manual that must be particularly observed in order to
prevent malfunctions or damage to the machine.

Refers to chapters, sections, or figures within this document.

Refers to an external document or a third-party source.

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2.2 Symbols in Safety Instructions
Symbol
Safety Instruction
General danger symbol, which requires the highest attention!
Failure to observe may result in damage to the equipment, serious injury or even death.
Warning of possible danger from forklift traffic!
Non-observance may result in life-threatening injuries.
Warning indicates a possible hazard under suspended loads!
Non-observance may result in life-threatening injuries.
Warning indicates a possible fall hazard!
Non-observance of these instructions may result in serious injuries.
Warning indicates a possible cutting hazard!
Risk of personal injury and possibly additional damage to equipment.
Reference to the obligation to wear protective gloves!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear hearing protection!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear protective goggles!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear a respiratory protection mask!
Non-observance of these instructions may cause breathing difficulties and lung damage.
Reference to the obligation to wear safety shoes!
Non-observance of these instructions may result in personal injury.
Possible dangerous crushing hazard in the area of stationary objects!
Risk of personal injury and possibly additional equipment damage.
Reference to a possible crushing hazard!
Non-observance increases the risk of injury to hands and fingers!
This symbol warns of the dangers of electric voltage!
Failure to observe may result in damage to the equipment, serious injury or even death.
Fire hazard! Do not smoke and do not ignite open fire.
Access for unauthorized persons prohibited!
Risk of personal injury and possibly additional equipment damage.
This safety notice indicates a possible dangerous pull-in hazard!
Wearing loose clothing, jewellery as well as long untied hair is prohibited!
Risk of personal injury and possibly additional damage to property.

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3General
The PANHANS type 245|10 is a universal tilting spindle moulder with height and tilt adjustable milling arbor, two
directions of rotation, quick tool change device, adjustable speed as well as separately adjustable total and partial
fence.
•The milling spindle is driven by a three-phase motor.
•The four speeds (3000 / 4500 / 6000 / 9000 rpm) can be adjusted by flipping the pulley via the belt quick
tensioning device.
•The milling spindle, which can be tilted in the range from -5° to +45.5°, is mounted in a dust-tight manner.
Special ball bearings and careful alignment of all moving parts give the machine smooth running.
•The milling arbor is designed for clockwise and anti-clockwise rotation and is secured against rotation. It
has a quick-change tool device, which means that the milling spindle does not have to be locked.
•The height and tilt adjustment is carried out manually via the two handwheels on the front side.
•The standard version has a type 215 fence incl. multiplex fence plates. The total fence is adjusted via the
built-in handwheel (separate measuring device, e.g. setting gauge or similar, required). The partial fence is
adjusted by means of a vernier scale. The optional fence type 216 has an LCD display on the handwheel to
indicate the total fence position.
•The finely planed cast iron machine table has the dimensions 1100 x 760 mm and is provided with a rigid
frame support. Extendable frame supports as well as a turntable are optionally available.
•Also optionally available is a larger table top with the dimensions 1340 x 800 mm.
This larger version is available with or without a matching turntable.
•For both table sizes, single-sided and double-sided table extensions are available as accessories.
•The control panel on the front of the machine contains an ON/OFF switch and a rotation direction switch
for the spindle, a signal lamp for the operating mode "climb milling", indication of the currently set speed
via signal lamp as well as an emergency stop push button.
•The machine is equipped with a mechanical motor brake which ensures safe braking of the spindle even in
the event of a power failure.
•The star-delta start-up of the drive motor takes place automatically via contactor control.
•A machine socket (e.g. for connecting a feeding unit) is fitted in the rear right-hand side of the machine.
•The lockable main switch is mounted on the machine stand.
•CE-compliant and GS-tested design.

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3.1 Intended Use
The PANHANS 245|10 tilting spindle moulder is used exclusively for machining materials for which the milling
cutter used is suitable (e.g. wood, chipboard, veneer). The machines are not suitable for milling metal resp. plas-
tic and waste wood which could contain nails, screws and other metal parts. The machine may only be operated
on a firm, level surface with a minimum load-bearing capacity of 1,000 kg/m.
Improper use can lead to danger to persons and to a defect or damage to the machine.
3.2 Target Group and Previous Experience
This operating manual is intended for the operating and maintenance personnel of the machine. The operating
personnel is to be determined by the operator and must further meet the following requirements:
•Basic technical knowledge (e.g. apprenticeship as carpenter, machine fitter, etc. and/or practice in operat-
ing tilting spindle moulders resp. woodworking machines)
•Reading and understanding these operating and maintenance instructions
In order to acquire the knowledge required to operate this machine, the operator must ensure the following
measures:
•Product training for every operator (also possible external personnel)
•Regular safety instruction
3.3 Requirements for the Operators
•The tilting spindle moulder may only be operated by trained personnel who have also read this manual.
•Inspection, maintenance, cleaning and repair may only be performed by technical specialists
with product-specific training and mechanical and/or electrical training.
•Specialists with product-specific training are to be commissioned and held responsible for
planning and checking the work.
•The national protective regulations for employees must be observed.
•The operator is responsible for the safe use of the machine.
•The legal minimum age must be observed.