PANHANS Ultimo-Touch 245/100 User manual

TRANSLATION OF THE ORIGINAL VERSION
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. [phone]
E-Mail: [e-mail] | Web: https://hokubema-panhans.de
Operating Manual
Tilting Spindle Moulders / Table Milling Machines
PANHANS 245|100, 245|200 and 245|300
Machine-Types: 245|100, 245|200 and 245|300

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Table of Contents
1Introduction.................................................................................................................................................... 7
1.1 Legal Notice ............................................................................................................................................................ 7
1.2 Illustrations ............................................................................................................................................................. 7
2Symbols .......................................................................................................................................................... 7
2.1 General Symbols ..................................................................................................................................................... 7
2.2 Symbols in Safety Instructions ................................................................................................................................ 8
3General ........................................................................................................................................................... 9
3.1 Positioning with the Ultimo Touch 300 controller .................................................................................................. 9
3.2 Intended Use......................................................................................................................................................... 10
3.3 Target Group and Previous Experience................................................................................................................. 10
3.4 Requirements for the Operators .......................................................................................................................... 10
3.5 Accident Prevention.............................................................................................................................................. 11
3.6 General Safety Regulations................................................................................................................................... 11
3.7 Included Components........................................................................................................................................... 12
3.8 Optional Accessories............................................................................................................................................. 12
4Safety............................................................................................................................................................ 13
4.1 Basic Safety Instructions ....................................................................................................................................... 13
4.2 Application Area and Intended Use ...................................................................................................................... 13
4.2.1 Modifications and Conversions to the Machine...............................................................................................................13
4.2.2 Permissible Tool Dimensions ...........................................................................................................................................14
4.2.3 Residual Risks...................................................................................................................................................................14
4.2.4 Observe the Environmental Protection Regulations ........................................................................................................ 15
4.2.5 Organisational Measures .................................................................................................................................................15
4.2.6 Personnel Selection and Qualification - Basic Duties .......................................................................................................16
4.3 Safety Instructions for Specific Phases of Operation ............................................................................................ 16
4.3.1 Before Working ................................................................................................................................................................16
4.3.2 Normal Operation ............................................................................................................................................................17
4.3.3 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow ................................18
4.3.4 After Work .......................................................................................................................................................................18
4.4 Safe Working Practices ......................................................................................................................................... 18
4.4.1 Operator Training.............................................................................................................................................................18
4.4.2 Stability ............................................................................................................................................................................18
4.4.3 Setting up and Adjusting the Machine .............................................................................................................................18
4.4.4 Tool Handling ...................................................................................................................................................................19
4.4.5 Tool Clamping ..................................................................................................................................................................19
4.4.6 Setting the Milling Fence ................................................................................................................................................. 19
4.4.7 Direction of Rotation........................................................................................................................................................ 19
4.4.8 Speed Selection................................................................................................................................................................19
4.4.9 Machine Operation and Selection / Adjustment of Protective Devices ...........................................................................19
4.4.10 Use of work devices with protective function..................................................................................................................21
4.4.11 Noise Reduction ...............................................................................................................................................................21
4.4.12 Standard Safety Equipment .............................................................................................................................................21

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4.4.13 Optional Safety Equipment .............................................................................................................................................. 21
4.5 Hazardous Areas ................................................................................................................................................... 22
5Machine Data ............................................................................................................................................... 23
5.1 Technical Specifications ........................................................................................................................................ 23
5.2 Workstation .......................................................................................................................................................... 24
5.3 Emission Levels ..................................................................................................................................................... 24
5.3.1 Noise Information ............................................................................................................................................................ 24
5.3.2 Noise Emission Values......................................................................................................................................................24
6Dimensions ................................................................................................................................................... 25
6.1 Without Table Extensions (Standard) ................................................................................................................... 25
6.2 With Table Extensions (Option) ............................................................................................................................ 25
7Installation and Connection.......................................................................................................................... 26
7.1 Check Delivery Conditions .................................................................................................................................... 26
7.2 Transport to the Installation Site .......................................................................................................................... 26
7.3 Installing the Machine .......................................................................................................................................... 26
7.4 Temporary Storage ............................................................................................................................................... 27
7.5 Lashing on a Transport Vehicle ............................................................................................................................. 27
7.6 Connecting the Extraction Unit............................................................................................................................. 28
7.6.1 Air Speed..........................................................................................................................................................................28
7.6.2 Existing negative pressure at 20 m/s ............................................................................................................................... 28
8Electrical Connection .................................................................................................................................... 29
8.1 Back-up Fuses (on-site) ........................................................................................................................................ 29
8.2 Machine Socket..................................................................................................................................................... 29
9Components and Control Elements.............................................................................................................. 30
10 Commissioning ............................................................................................................................................. 31
10.1 Switching ON and OFF .......................................................................................................................................... 31
10.1.1 Rotational Direction......................................................................................................................................................... 31
10.1.2 Switch on the Milling Spindle...........................................................................................................................................31
10.1.3 Switch off the Milling Spindle ..........................................................................................................................................31
10.2 Emergency Stop Functions.................................................................................................................................... 32
11 Tool Change.................................................................................................................................................. 32
11.1 With Quick Clamping Device (Standard) ............................................................................................................... 32
11.2 With HSK 80 Tool Changing System (Option)........................................................................................................ 32
11.2.1 Changing Procedure.........................................................................................................................................................33
11.3 With HSK 63 and HSK 85 Tool Changers (Option for 245|200 and 300)............................................................... 34
12 Positioning the Tool Height and Tool Angle ................................................................................................. 35
13 Speed Setting................................................................................................................................................ 36
13.1 Version 245|100 ................................................................................................................................................... 36
13.2 Versions 245|200 and 245|300............................................................................................................................ 36
13.3 Cutting Speed Chart .............................................................................................................................................. 36
14 Milling Fences ............................................................................................................................................... 37
14.1 Placing and Aligning the Milling Fence ................................................................................................................. 37

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14.2 Functions and Adjustment of the Milling Fences.................................................................................................. 38
14.2.1 Fence Type 301 ................................................................................................................................................................38
14.2.2 Fence Type 302 ................................................................................................................................................................40
14.2.3 Handwheel Adjustment for Types 301 and 302 ............................................................................................................... 42
14.2.4 Fence Type 311 ................................................................................................................................................................44
14.2.5 Fence Type 320 ................................................................................................................................................................45
14.2.6 Ring Fence TAPOA 1639................................................................................................................................................... 47
15 Protection and Pressure Devices.................................................................................................................. 48
15.1 TYPE 1629 GAMMA V (Standard).......................................................................................................................... 48
15.2 TYPE 1624 CENTREX (Option) ............................................................................................................................... 48
16 Optional Components .................................................................................................................................. 49
16.1 Integral Fence System........................................................................................................................................... 49
16.1.1 Operation and Functions..................................................................................................................................................49
16.2 Table Slide Plate.................................................................................................................................................... 49
16.3 Safety Rulers for the Milling Fence ....................................................................................................................... 50
16.4 Swivel-away Device for the Milling Fence............................................................................................................. 50
16.5 Turntable (360 degrees) for the Milling Fence ..................................................................................................... 50
16.6 Extendable Frame Support ................................................................................................................................... 51
16.7 TM 300 - RFID based Machine Access Control System ......................................................................................... 51
16.8 Calibration Unit “Zeromaster” .............................................................................................................................. 51
16.9 Tenoning and Slotting Device Type 1376.............................................................................................................. 52
16.9.1 Operation.........................................................................................................................................................................52
16.9.2 Table for Angular Cuts......................................................................................................................................................52
16.9.3 Adaptation to the Machine Table (only required for retrofitting)....................................................................................53
16.9.4 Supplementary Protective Cover 1641 (Option) ..............................................................................................................53
16.10 Kickback Guard Type 1648.................................................................................................................................... 53
16.11 Cross-Cut Fence LAS-M ......................................................................................................................................... 54
16.11.1 Extension for Cross-Cut Fence LAS-M ..............................................................................................................................54
16.12 Roller Table ........................................................................................................................................................... 54
16.13 Power Feeders ...................................................................................................................................................... 55
16.13.1 Consoles for Power Feeders.............................................................................................................................................55
17 Troubleshooting ........................................................................................................................................... 56
18 Maintenance and Inspection........................................................................................................................ 57
18.1 Maintenance of the Milling Fence ........................................................................................................................ 57
18.2 Maintenance of the Tenoning and Slotting Device Type 1376 (Option)............................................................... 57
18.3 Readjust the Motor Brake on Version 245|100.................................................................................................... 58
18.3.1 Check the Adjustment...................................................................................................................................................... 58
18.3.2 Replace Motor Brake .......................................................................................................................................................58
18.4 Motor Brake on 245|200 and 245|300 ................................................................................................................ 58
18.5 Maintenance Plan ................................................................................................................................................. 59
18.6 Change and Tighten the Drive Belt ....................................................................................................................... 60
18.6.1 Version 245|100 .............................................................................................................................................................. 60
18.6.2 Version 245|200 and 245|300......................................................................................................................................... 60

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18.6.3 Checking the Drive Belt Tension.......................................................................................................................................61
19 Lubrication Instruction ................................................................................................................................. 62
19.1 Change Lubricator................................................................................................................................................. 62
19.2 Lubrication Plan .................................................................................................................................................... 63
20 Options and Accessories............................................................................................................................... 64
20.1 Technical Extensions ............................................................................................................................................. 64
20.2 Table Systems ....................................................................................................................................................... 64
20.3 Milling Fences ....................................................................................................................................................... 65
20.4 Milling Spindles and Arbors .................................................................................................................................. 66
20.5 Roller Table, Cross-Cut Fence and Tenoning Device ............................................................................................. 68
20.6 Power Feeders and Consoles ................................................................................................................................ 68
20.7 Special Accessories ............................................................................................................................................... 69
21 Disassembly and Scrapping .......................................................................................................................... 70
EU - Declaration of Conformity ............................................................................................................................. 71
List of Figures
Figure 1: Milling arbor with cutter head .................................................................................................................................... 7
Figure 2: Nameplate................................................................................................................................................................. 23
Figure 3: Working area............................................................................................................................................................. 24
Figure 4: Dimensions without Table Extensions....................................................................................................................... 25
Figure 5: Dimensions with Table Extensions ............................................................................................................................ 25
Figure 6: Transport pallet......................................................................................................................................................... 26
Figure 7: Lashing points (4 x).................................................................................................................................................... 27
Figure 8: Suction nozzles .......................................................................................................................................................... 28
Figure 9: Terminal Box ............................................................................................................................................................. 29
Figure 10: Machine Socket ....................................................................................................................................................... 29
Figure 11: Components and Control Elements ........................................................................................................................ 30
Figure 12: Warning “climb milling mode” ................................................................................................................................ 31
Figure 13: Emergency Stop Push Buttons ................................................................................................................................ 32
Figure 14: Milling arbor with quick clamping device................................................................................................................ 32
Figure 15: Marking for upper spacer ring................................................................................................................................. 32
Figure 16: Remove dust protection cap ................................................................................................................................... 33
Figure 17: Loosen & remove the milling arbor with spanner................................................................................................... 33
Figure 18: Remove milling arbor .............................................................................................................................................. 33
Figure 19: Clamping surfaces and locking ................................................................................................................................ 33
Figure 20: Storage tray for pin spanner.................................................................................................................................... 34
Figure 21: Detached clamping cartridge with milling arbor ..................................................................................................... 34
Figure 22: Lever to release the V-belt ...................................................................................................................................... 36
Figure 23: Cutting Speed Chart ................................................................................................................................................ 36
Figure 24: Locking bolts and detent holes................................................................................................................................ 37
Figure 25: Move centrally over milling spindle ........................................................................................................................ 37
Figure 26: Align dovetail receptacle to locking pin .................................................................................................................. 37
Figure 27: Lock and engage...................................................................................................................................................... 37
Figure 28: Operating elements Fence Type 301....................................................................................................................... 38
Figure 29: Locking bolt of Type 301 ......................................................................................................................................... 39
Figure 30: Operating elements Fence Type 302....................................................................................................................... 40
Figure 31: Locking bolt of Type 302 ......................................................................................................................................... 40
Figure 32: Clamping screws...................................................................................................................................................... 41
Figure 33: Handwheel „target reached“ .................................................................................................................................. 42
Figure 34: Handwheel battery change ..................................................................................................................................... 43
Figure 35: Operating elements Fence Type 311....................................................................................................................... 44

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Figure 36: Locking bolt of Type 311 ......................................................................................................................................... 44
Figure 37: Operating elements Fence Type 320....................................................................................................................... 45
Figure 38: Locking bolt of Type 320 ......................................................................................................................................... 46
Figure 39: Clamping screws...................................................................................................................................................... 46
Figure 40: Operation elements of the ring fence TAPOA 1639 ................................................................................................ 47
Figure 41: TAPOA 1639 ring fence adjustment ........................................................................................................................ 47
Figure 42: Protection and pressure device 1629 GAMMA V.................................................................................................... 48
Figure 43: Protection and pressure device 1624 CENTREX ...................................................................................................... 48
Figure 44: Integral fence system (option) ................................................................................................................................ 49
Figure 45: Integral fence system - operation and functions..................................................................................................... 49
Figure 46: Optional Table Slide ................................................................................................................................................ 49
Figure 47: Safety ruler set ........................................................................................................................................................ 50
Figure 48: Swivel-away device ................................................................................................................................................. 50
Figure 49: Turntable with opening for clamping ...................................................................................................................... 50
Figure 50: Clamping lever for extendable frame support ........................................................................................................ 51
Figure 51: TM-300 Machine Access Control System ................................................................................................................ 51
Figure 52: Calibration unit “Zeromaster” ................................................................................................................................. 51
Figure 53: Tenoning guard 1376 .............................................................................................................................................. 52
Figure 54: Angle ranges (position of the screws) ..................................................................................................................... 52
Figure 55: Adapt tenoning device (drilling sketch)................................................................................................................... 53
Figure 56: Kickback guard type 1648........................................................................................................................................ 53
Figure 57: Length stop LAS-M .................................................................................................................................................. 54
Figure 58: Roller table .............................................................................................................................................................. 54
Figure 59: Power feeder type PV84.......................................................................................................................................... 55
Figure 60: Power feeder type Variomatic 4N ........................................................................................................................... 55
Figure 61: Console rigid............................................................................................................................................................ 55
Figure 62: Console movable ..................................................................................................................................................... 55
Figure 63: Adjusting screw of the motor brake........................................................................................................................ 58
Figure 64: Tightening drive belt (245|100) .............................................................................................................................. 60
Figure 65: Tightening drive belt (245|200 and 245|300)......................................................................................................... 60
Figure 66: Checking the belt tension........................................................................................................................................ 61
Figure 67: Change lubricator.................................................................................................................................................... 62
Figure 68: Activation with activation screw ............................................................................................................................. 62
Figure 69: Lubrication points on the machine.......................................................................................................................... 63
Figure 70: Central lubrication................................................................................................................................................... 63
Revisions:
Revision Editor Modification Date
000
AG
Original manual translated
11.02.22

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1Introduction
This operating manual applies to the PANHANS 245|100, 245|200
and 245|300 tilting spindle moulders.
The purpose of this document
is to acquaint the user with the machine and enable him to use it to
the full extent of its intended capabilities. Additionally it contains im-
portant information to operate
the machine safely, properly and eco-
nomically.
Observance of the manual helps to avoid hazards, reduce repair costs
and downtimes and increase the reliability and service life of the ma-
chine.
Figure 1: Milling arbor with cutter head
Furthermore, this operating manual serves to supplement instructions based on national regulations for acci-
dent prevention and environmental protection.
This operating manual must always be available at the place of use of the machine. It must be
read and followed by every person who is assigned to work on the machine, e.g.
•during operation, including set-up, troubleshooting in the work process, removal of pro-
duction waste and maintenance,
•during maintenance (servicing, inspection, repair)
•and/or during transport.)
Apart from the operating manual and the legally binding accident prevention provisions applicable in the country
and place of use, the recognized technical regulations for safe and proper work must also be observed.
1.1 Legal Notice
All contents of these operating instructions are subject to the rights of use and copyright of Hokubema Maschi-
nenbau GmbH. Any reproduction, modification, further use and publication in other electronic or printed media,
as well as their online publication, requires the prior written consent of Hokubema Maschinenbau GmbH.
1.2 Illustrations
All photos, figures and graphics contained in this document are for illustration and better understanding only
and may differ from the current state of the product.
2Symbols
2.1 General Symbols
Symbol Meaning
Indicates passages within this operating manual that must be particularly observed in order to
prevent malfunctions or damage to the machine.

Refers to chapters, sections, or figures within this document.

Refers to an external document or a third-party source.

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2.2 Symbols in Safety Instructions
Symbol Safety Instruction
General danger symbol, which requires the highest attention!
Failure to observe may result in damage to the equipment, serious injury or even death.
Warning of possible danger from forklift traffic!
Non-observance may result in life-threatening injuries.
Warning indicates a possible hazard under suspended loads!
Non-observance may result in life-threatening injuries.
Warning indicates a possible fall hazard!
Non-observance of these instructions may result in serious injuries.
Warning indicates a possible cutting hazard!
Risk of personal injury and possibly additional damage to equipment.
Reference to the obligation to wear protective gloves!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear hearing protection!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear protective goggles!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear a respiratory protection mask!
Non-observance of these instructions may cause breathing difficulties and lung damage.
Reference to the obligation to wear safety shoes!
Non-observance of these instructions may result in personal injury.
Possible dangerous crushing hazard in the area of stationary objects!
Risk of personal injury and possibly additional equipment damage.
Reference to a possible crushing hazard!
Non-observance increases the risk of injury to hands and fingers!
This symbol warns of the dangers of electric voltage!
Failure to observe may result in damage to the equipment, serious injury or even death.
Fire hazard! Do not smoke and do not ignite open fire.
Access for unauthorized persons prohibited!
Risk of personal injury and possibly additional equipment damage.
This safety notice indicates a possible dangerous pull-in hazard!
Wearing loose clothing, jewellery as well as long untied hair is prohibited!
Risk of personal injury and possibly additional damage to property.

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3General
The models 245|100, 245|200 and 245|300 are universal tilting spindle moulders with height and tilt adjustable
milling arbor, two directions of rotation, quick tool change device, adjustable speed as well as separately adjust-
able total and partial fence.
•The milling spindle is driven by a three-phase motor.
•The four speeds of the 245|100 version (3000 / 4500 / 6000 / 9000 rpm) can be adjusted by flipping the
pulley via the belt quick tensioning device.
•On the 245|200 and 245|300 versions, the speed can be infinitely adjusted from 1500 to 10000 rpm via a
frequency inverter. The set speed is visualised on the touchscreen.
•The milling spindle is mounted dust-tight. Special ball bearings and careful alignment of all moving parts
give the machine smooth running.
•The milling arbor is designed for clockwise and anti-clockwise rotation and is secured against rotation. It
has a quick-change tool device, which means that the milling spindle does not have to be locked.
•For all models, the quick-change milling arbor type "HSK 80" with nut and hook spanner (without collet) is
optionally available. Depending on the shaft diameter, the necessary collets are required.
•As further options, the two models 245|200 and 245|300 can also be equipped with the tool-free quick-
change system "HSK 85 Powerlock" or with the CNC-compatible, automatic tool change system "HSK63-F".
•The height and tilt adjustment is carried out automatically via the UT 300 position control unit.
•The finely planed cast iron machine table has the dimensions 1100 x 760 mm and is provided with a rigid
frame support. Extendable frame supports as well as a turntable are optionally available.
•Also optionally available is a larger table top with the dimensions 1340 x 800 mm.
This larger version is available with or without a matching turntable.
•For both table sizes, single-sided and double-sided table extensions are available as accessories.
•The control panel contains the UT-300 position controller for positioning the four axes, the ON/OFF switch
for the spindle, the positioning keys, the direction of rotation switch, an emergency stop push-button, a
USB slot for software updates and backups as well as other operating switches (depending on equipment).
•The control panel can be attached either at eye level at the top or at table level on the frame support.
•The lockable main switch is mounted on the machine stand.
•A machine socket (e.g. for connecting a feeding unit) is fitted in the rear right-hand side of the machine.
•CE-compliant design.
3.1 Positioning with the Ultimo Touch 300 controller
Apart from the mechanical operating elements of the machine, operation is carried out via the Ultimo Touch 300
position controller.
•For all operating details, please refer to the separately enclosed operating instructions of the UT 300 posi-
tion controller
 BA_PH_UT300_EN.

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3.2 Intended Use
The PANHANS 245|100, 245|200 and 245|300 tilting spindle moulders are used exclusively for machining mate-
rials for which the milling cutter used is suitable (e.g. wood, chipboard, veneer). The machines are not suitable
for milling metal resp. plastic and waste wood which could contain nails, screws and other metal parts. The ma-
chine may only be operated on a firm, level surface with a minimum load-bearing capacity of 1,000 kg/m.
Improper use can lead to danger to persons and to a defect or damage to the machine.
3.3 Target Group and Previous Experience
This operating manual is intended for the operating and maintenance personnel of the machine. The operating
personnel is to be determined by the operator and must further meet the following requirements:
•Basic technical knowledge (e.g. apprenticeship as carpenter, machine fitter, etc. and/or practice in operat-
ing tilting spindle moulders resp. woodworking machines)
•Reading and understanding these operating and maintenance instructions
In order to acquire the knowledge required to operate this machine, the operator must ensure the following
measures:
•Product training for every operator (also possible external personnel)
•Regular safety instruction
3.4 Requirements for the Operators
•The tilting spindle moulder may only be operated by trained personnel who have also read this manual.
•Inspection, maintenance, cleaning and repair may only be performed by technical specialists
with product-specific training and mechanical and/or electrical training.
•Specialists with product-specific training are to be commissioned and held responsible for
planning and checking the work.
•The national protective regulations for employees must be observed.
•The operator is responsible for the safe use of the machine.
•The legal minimum age must be observed.