Paramount Fitness Ultra UV User manual

295 East Corporate Place • Suite 100 • Chandler, AZ 85225
Toll Free: 1.800.621.5886 • Phone: [phone] • Fax: [phone]
[email protected] • www.1Paramount.com
004-422-0003-00 REV 071416
Pool, Spa & Pond
Water Sanitizer 4BJ1
EPA Registered
#084221-AZ-001
INSTALLATION &
OPERATIONS MANUAL
IMPORTANT SAFETY INSTRUCTIONS: READ
COMPLETELY BEFORE PROCEEDING.
When using this electrical equipment, basic safety
precautions should always be followed, including the
following:
• Follow all applicable electrical codes.
• Turn off power at main source before making any electrical connections or servicing the unit.
• To reduce the risk of electric shock, injury or death disconnect unit from power supply
• Follow the instructions or risk of serious injury or death could occur!
UV EXPOSURE & PROTECTION:
UV-A and UV-B radiation can have adverse short and long term effects on the eyes and skin. Never
look directly at a UV lamp that is connected to a power source. Avoid UV skin exposure at all times.
WARNING
To Installers: Read and follow these
instructions. Give these instructions to the
facility owner to keep for future reference.
Follow all codes and regulations that apply to the design, installation and use
of suction outlet fittings.
NOTICE

2
PLEASE REVIEW THE OWNER’S MANUAL AND INSTALLATION GUIDE IN ITS ENTIRETY AND
HEED ALL SAFETY INFORMATION. Failure to follow these instructions and warnings can result in
DEATH OR SERIOUS INJURY.
DANGER DANGER indicates a hazardous situation which,
if not avoided, will result in death or serious injury.
WARNING WARNING indicates a hazardous situation which,
if not avoided, could result in death or serious injury.
CAUTION CAUTION indicates a hazardous situation which,
if not avoided, could result in minor or moderate injury.
NOTICE NOTICE is used to address practices not related to physical
injury.
Signal Words and Symbols Used In This Manual
This Owner’s Manual and Installation Guide contains specific precautions and symbols to identify safety-
related information. You will find DANGER, CAUTION, WARNING and NOTICE symbols which require
special attention. Please read them carefully and follow these precautions as indicated! They will explain
how to avoid hazards that may endanger you or persons using or maintaining your pool or spa.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
For the most current version of this install manual go to:
http://www.1paramount.com/poolcare/manuals.php

3
Table of Contents
Welcome ............................................................................................................................................................................4
General Product Information.........................................................................................................................................4
Ultra UV System Sizing .................................................................................................................................................4
Pond Sizing Considerations..........................................................................................................................................4
Pond Sizing Chart............................................................................................................................................................5
Pool, Spa, Fountain, Water Feature and Water Fall Sizing Chart .....................................................................5
First Step In Starting Your Installation........................................................................................................................5
Locating The Ultra UV Unit............................................................................................................................................6
Installing Inlet/Outlet Unions.........................................................................................................................................6
Mounting The UV Unit On A Solid Base...................................................................................................................6
Plumbing The Ultra UV Unit ..........................................................................................................................................6
Parallel Plumbing Without and with bypass ..........................................................................................................7
Multiple port Plumbing Without and with bypass ................................................................................................9
Gluing Piping To The UV Unit....................................................................................................................................10
Providing Electrical Power To The Ultra UV Unit.................................................................................................10
Electrical Bonding (Grounding)................................................................................................................................10
System Start-Up ...........................................................................................................................................................11
Connecting Pressure Switch.....................................................................................................................................11
Water Chemical Balance............................................................................................................................................11
Upgrading The Output Of The
Ultra UV Unit ................................................................................................................................................................... 11
Consumer Operating Instructions............................................................................................................................12
Quartz Tube Maintenance...........................................................................................................................................12
Scheduled UV Lamp(s) Replacement....................................................................................................................14
Lamp Replacement Procedure.................................................................................................................................14
Normal Operation Configuration for Ultra UV units installed with bypass................................................... 15
Bypass Operation Configuration for Ultra UV units installed with bypass ..................................................15
Winterization Of Your Ultra UV Unit ........................................................................................................................15
Troubleshooting .............................................................................................................................................................16
Ultra UV Part Numbers................................................................................................................................................18

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WELCOME
The Ultra UV unit is designed for use in swimming pools, spas, fountains, water features, waterfalls, fish
ponds and the like. It is not designed for use in potable (drinking) water installations. Use of this product
in applications other than those indicated above will void your warranty and could be harmful to your
health or the health of others.
GENERAL PRODUCT INFORMATION
Water circulates through the Ultra UV chamber and around the quartz tube where the UV-C lamp(s) (1
to 3 lamps depending on the model) are housed. The UV-C lamp emits a light wave spectrum (253.7 nm
wavelength) to immediately inactivate 99.9% of micro-organisms such as Crypto, Giardia, other single
celled waterborne microorganisms and algae which are resistant to chlorine. This provides a cleaner,
clearer swimming environment with zero harmful by-products and dramatically reduces the amount of
chlorine needed to maintain an adequate level of residual sanitizer. The Ultra UV unit has been sized to
produce these important UV rays in the same intensity as is required for Class A potable drinking water,
which is 30,000 micro watts/cm2 (30 mJ). Confirm the size unit your application needs by using the
sizing charts on page 5, to obtain the proper maximum system killing power.
CAUTION DO NOT USE THIS UNIT FOR POTABLE (DRINKING)
WATER SANITATION.
ULTRA UV SYSTEM SIZING
In order to ensure that your Ultra UV unit functions with the proper water exposure time to achieve
the desired water sanitation, it is important to provide the proper water flow rate through the Ultra UV
unit. If water passes through the unit too quickly, the microorganism’s exposure time to the UV lamp(s)
produced rays will not be sufficient to obtain the desired rate of sanitation. The water flow rate through
the UV unit is governed by the piping of your water vessel and the size and output of your circulation
pump. Consideration to the application for the UV unit must be determined. Fish ponds, as an example,
have different requirements than swimming pools, spas, water features, fountains, or waterfalls, as noted
elsewhere in this manual.
POND SIZING CONSIDERATIONS
Most fish pond experts agree that there is no simple or set formula for the sizing of circulation pumps and
UV systems for fish ponds. The best advice is to consult a fish pond expert to determine what the flow
rate for your pond should be, and use the appropriate sized Ultra UV for that flow rate see “Fig. 1” on
page 5.

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POND SIZING CHART
Fig. 1
See Chart Below.
Ultra UV Part Number
Minimum
Flow Rate
(GPM)
Maximum
Flow Rate
(GPM)
Maximum
Flow Rate
(m3/hr)
Max Pond
Volume
2 Hr.
Turnover
(GPM)
Max Pond
Volume
2 Hr.
Turnover
(m3)
Max Pond
Volume
3 Hr.
Turnover
(GPM)
Max Pond
Volume
3 Hr.
Turnover
(m3)
004-422-2025-00
230V w/ 1 UV-C Lamp
004-422-2021-00
120V w/ 1 UV-C Lamp
10 46 10.4 5520 20.9 8280 31.3
004-422-2026-00
230V w/ 2 UV-C Lamps
004-422-2022-00
120V w/ 2 UV-C Lamps
20 80 18.2 9600 36.3 14400 54.5
004-422-2027-00
230V w/ 3 UV-C Lamps
004-422-2023-00
120V w/ 3 UV-C Lamps
*30 130 29.5 15600 59.1 23400 88.6
All capacities are nominal. Note: Multiple Ultra UV units installed in parallel can be used for flow rates
beyond those specified herein. (See page 8)
* Header size should be 2½” or 3” and split to two 2” pipe headers at the inlet and outlet connections.
POOL, SPA, FOUNTAIN, WATER FEATURE AND WATER FALL SIZING CHART
Fig. 2 Swimming pools and similar water vessels are simple to calculate. See chart below.
Ultra UV Part Number
Minimum
Flow Rate
(GPM)
Maximum
Flow Rate
(GPM)
Maximum
Flow Rate
(m3/hr)
Max
Pool
Volume
12 Hr.
Turnover
(Gallons)
Max
Pool
Volume
12 Hr.
Turnover
(m3)
Max
Pool
Volume
8 Hr.
Turnover
(Gallons)
Max
Pool
Volume
8 Hr.
Turnover
(m3)
004-422-2025-00
230V w/ 1 UV-C Lamp
004-422-2021-00
120V w/ 1 UV-C Lamp
10 46 10.4 33120 125.4 22080 83.6
004-422-2026-00
230V w/ 2 UV-C Lamps
004-422-2022-00
120V w/ 2 UV-C Lamps
20 80 18.2 57600 218.0 38400 145.4
004-422-2027-00
230V w/ 3 UV-C Lamps
004-422-2023-00
120V w/ 3 UV-C Lamps
*30 130 29.5 93600 354.3 62400 236.2
All capacities are nominal Note: Multiple Ultra UV units installed in parallel can be used for flow rates
beyond those specified herein. (See page 8)
* Header size should be 2½" or 3" and split to two 2" pipe headers at the inlet and outlet connections.
FIRST STEP IN STARTING YOUR INSTALLATION
Inspect the Ultra UV unit for damage, paying close attention to the quartz tube.

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LOCATING THE ULTRA UV UNIT
Your unit can be installed indoors or outdoors. When
considering the location for your Ultra UV unit, keep it close
to your power source. Check the silver product label for the
voltage of the unit. The Ultra UV unit will need to be powered
from either a 120V/15A/50/60Hz or 230 V/15A/50/60Hz
electrical circuit (which MUST match the unit power
requirement noted on the silver product label on the Ultra UV
unit). DO NOT CONNECT TO ELECTRICAL POWER
NOT SPECIFIED FOR YOUR UNIT. Plug in units must be
installed on a GFCI outlet. The GFCI must be outdoor rated if
installed outdoors. 230V Ultra UV units can be wired for 120V or 230V.
NOTICE
DO NOT CUT OFF the plug from the 120V Ultra UV units
and hardwire it. This does not meet the U.L. installation
method and voids the U.L. listing.
INSTALLING INLET/OUTLET UNIONS
The Ultra UV unit comes with female socket glue-in inlets and outlet openings. ABS to PVC multipurpose glue
and appropriate primer must be used to glue fittings into the ULTRA UV body. The 4 outlets (top) and 4 inlets
(bottom) provide the most versatile piping alternatives for the installer. The ULTRA UV unit comes with (2)
unions (See page 18 for part numbers). Multiple inlets and outlets can be used to manage higher flow rates.
NOTE: The use of multiple inlets/outlets will require additional unions. Use the plugs provided with the Ultra
UV in the unused inlets and outlets. To install the unions on to the Ultra UV unit, glue and insert the unions
spigot end into the inlet and outlet opening selected. Then, using the six plugs provided, glue the plugs
into the remaining unused plumbing openings. Hand tightening the union nuts until snug is sufficient. DO
NOT OVER TIGHTEN. Over tightening may break the molded plastic parts of the unions. Once you are
confident that you have installed the inlet and outlet union halves successfully, you will be ready to glue your
plumbing into the union sockets once the Ultra UV unit is positioned on the mounting surface.
MOUNTING THE UV UNIT ON A SOLID BASE
Before you make the permanent plumbing connections be sure the ULTRA UV unit is on a solid level base
making sure your plumbing connections align. After making your plumbing connections, anchor the unit
to the base using the four ¼" mounting holes. FAILURE TO PROPERLY SECURE THE UNIT MAY
CAUSE NOISE OR VIBRATION.
PLUMBING THE ULTRA UV UNIT
All plumbing methods are illustrated with and without the bypass option. Your Ultra UV unit will need to be
plumbed into the circulation system. The Ultra UV unit must be installed directly after the filter. It is not
recommended installing a bypass. The only reason for installing an Ultra UV bypass is to allow for removal
of the UV unit, while still allowing the system to operate with water flowing through the bypass. The acceptable
reasons for removal include winterization, servicing, off site repairs and replacement. If a bypass is required
it must be installed & operated per instructions on pages 8 - 9. Before bypassing the Ultra UV for
removal, turn off all pumps and allow the pool system’s pressure to drop to zero.
Do not plumb the Ultra UV with a bypass unless absolutely
needed Failure to follow the instructions can result in damage
to the Ultra UV that is not covered by the warranty.
NOTICE
Turn off the power at the main source before disconnecting or
connecting the Ultra UV.
DANGER
Fig. 3
Power
Requirement

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TYPICAL PLUMBING WITHOUT AND WITH BYPASS
The inlet is at the bottom of the unit and the outlet at the top. The maximum operating pressure for the
Ultra UV is 20 PSI / 1.38 BAR or 50 PSI / 3.45 BAR. Please refer to the silver label on the unit for max.
operating pressure.
Without bypass (Recommended)
Fig. 4
Filter
To Heater
or Pool
Outlet Fully
Opened
Inlet Fully
Opened
Bypass
Fully
Closed
Pump
With bypass
Fig. 5
Installing An Optional Flow Switch If The Top Of The Unit Is Below Water Level
The pressure switch will always be on when the Ultra UV unit is below water level. To prevent damage to the
unit and its surroundings an optional flow switch must be installed. If the Ultra UV unit is plumbed on a bypass,
the optional 2 inch Flow Switch (part #004-402-0010-00 for 220v or part #004-421-3824-00 for 120v),
must be on the outlet side of the Ultra UV unit and plumbed after the two way valve and before the tee into the
return line. Please refer to the instructions supplied with the flow switch for plumbing and wiring.
Flow Switch
Filter
To Heater
or Pool
Pump
No bypass with optional flow switch
Fig. 6
Filter
To Heater
or Pool
Pump
Flow Switch
Outlet Fully
Opened
Inlet Fully
Opened
Bypass
Fully
Closed
Bypass with optional flow switch
Fig. 7

8
PARALLEL PLUMBING WITHOUT AND WITH BYPASS
Plumbing the Ultra UV units in a parallel for large bodies of water with excessive flow rates.
Without bypass (Recommended)
Fig. 8
Filter
To Heater
or Pool
Pump
With bypass
Fig. 9
Filter
To Heater
or Pool
Pump
Outlet Fully
Opened
Inlet
Fully
Opened
Inlet
Fully
Opened
Bypass
Fully
Closed
Installing An Optional Flow Switch If The Top Of The Unit Is Below Water Level
The pressure switch will always be on when the Ultra UV unit is below water level. To prevent damage to the
unit and its surroundings an optional flow switch must be installed. If the Ultra UV unit is plumbed on a bypass,
the optional 2 inch Flow Switch (part #004-402-0010-00 for 220v or part #004-421-3824-00 for 120v),
must be on the outlet side of the Ultra UV unit and plumbed after the two way valve and before the tee into the
return line. Please refer to the instructions supplied with the flow switch for plumbing and wiring.
Filter
To Heater
or Pool
Pump
Flow Switch
No bypass with optional flow switch
Fig. 10
Filter
To Heater
or Pool
Pump
Flow Switch
Outlet Fully
Opened
Inlet
Fully
Opened
Inlet
Fully
Opened
Bypass
Fully
Closed
Bypass with optional flow switch
Fig. 11
Pump Filter
To Heater
or Pool
Inlett
Fully
Opened
Inlet
Fully
Opened
Outlet Fully
Opened
Bypass Fully
Closed
Pump Filter
To Heater
or Pool

9
MULTIPLE PORT PLUMBING FOR 3 LAMP UNITS WITHOUT AND WITH BYPASS
See figures 12 through 15. Ultra UV 3 lamp units require 2 inlets and 2 outlets be plumbed, see page 5.
Without bypass (Recommended)
Fig. 12
Pump Filter
To Heater
or Pool
OUTIN
OUT
IN
With bypass
Fig. 13
Outlet Fully
Opened
Bypass Fully Closed
In Normal Operation
Pump Filter
To Heater
or Pool
OUTIN
OUT
IN
Installing An Optional Flow Switch If The Top Of The Unit Is Below Water Level
The pressure switch will always be on when the Ultra UV unit is below water level. To prevent damage to the
unit and its surroundings an optional flow switch must be installed. If the Ultra UV unit is plumbed on a bypass,
the optional 2 inch Flow Switch (part #004-402-0010-00 for 220v or part #004-421-3824-00 for 120v),
must be on the outlet side of the Ultra UV unit and plumbed after the two way valve and before the tee into the
return line. Please refer to the instructions supplied with the flow switch for plumbing and wiring.
Pump Filter
To Heater
or Pool
OUTIN
OUT
IN
Flow
Switch
No bypass with optional flow switch
Fig.14
Outlet Fully
Opened
Pump Filter
To Heater
or Pool
Bypass Fully Closed
In Normal Operation
OUTIN
OUT
IN
Flow
Switch
Bypass with optional flow switch
Fig. 15

10
GLUING PIPING TO THE UV UNIT
Two Inlet/Outlet unions are supplied. Your PVC supply piping should be glued into the union tail pieces
using an appropriate primer and ABS to PVC cement. Inlet piping should be supported and should not
rest solely upon the unions, to avoid stressing or breaking the unions. Allow the glue to set following
the glue manufacturers recommendations before pressure testing. Maximum test pressure for the Ultra
UV is either 20 psi / 1.38 BAR or 40 PSI / 2.76 BAR as noted on the silver label on the unit. If local
codes require the pressure test to be higher than the max operating pressure on the silver label use the
bypass (if the unit is plumbed with a bypass) to allow the Ultra UV to be only left at or below the max
operating pressure.
PROVIDING ELECTRICAL POWER TO THE ULTRA UV UNIT
The electrical power rating for your Ultra UV unit is shown on the silver label located on the outside of
the unit. (Fig. 3 on page 6) Make sure the supplied power meets the units electrical requirements.
Connecting any power than that listed on the rating label will damage the unit and will VOID your
limited warranty.
120V/50/60 Hz Ultra UV units
If you supplied power is 120V/50/60 Hz the label on your unit should match. At 120 Volts, the power
draw is 2.6 amps maximum for a 3 lamp system. This low power consumption makes operating this unit
very economical. Your Ultra UV 120V unit is supplied with a weatherproof power cord terminating with
a 3-prong grounded NEMA plug. An outdoor rated ground fault circuit interrupter must be installed in
the electrical outlet serving the Ultra UV unit (subject to your local electrical codes).
WARNING Do not cut the plug off the electrical cord and connect it directly to
a 120V power source. If this is done your warranty is voided and
the U.L. listing is invalidated.
Note:
Some jurisdictions do not allow corded connections for these types of appliances. Check your local
and national electrical codes. If hard wiring is required it must be done by a licensed electrical service
person. The Ultra UV unit uses voltage sensitive ballast 120/230 volts. When wiring the unit 230 volts
the black and white wires are wired hot and the green wire is ground. Amp draw on a 1 or 2 lamp unit
is 120V/220V 1.3A/.56A, 3 lamp unit is 120V/220V 2.6A/1.12A. Should the electrical cord become
frayed or damaged in the future, unplug it from the power receptacle and replace it immediately.
230V/50/60 Hz Ultra UV Units
If you supplied power is 230V/50/60 Hz the label on your unit should match. A “J” box with 6” of lead
wire is supplied for 230V Ultra UV Units.
Remember you CANNOT operate your Ultra UV on any power supply other than that indicated on the
units silver label.
NOTICE Have this work done by a licensed electrical technician.
ELECTRICAL BONDING (GROUNDING)
Locate the grounding lug next to the power cable (Fig. 4).
To reduce the risk of electric shock, this terminal must be
connected to the grounding means provided in the electrical
supply service panel with a continuous copper wire equivalent
in size to the circuit conductors supplying this equipment. To
reduce the risk of electric shock, connect the local common
bond grid in the area of the pool or spa to this terminal with an
insulated or bare copper conductor not smaller than 6 AWG.
The electrical installation is now complete.
Fig. 4
Grounding Lug