Parker PRD10 User manual

User manual
Refrigeration Dryer
PRD10
PRD15
PRD25
PRD35
PRD50
PRD75
PRD100
DATE：2012.06.20 －Rev.2
CODE：272889

1
SPL002 ---030 (60Hz)
English
Index
1. Safety
2. Introduction
3. Installation
4. Commissioning
5. Control
6. Maintenance
7. Troubleshooting
8. Appendix
,There are symbols whose meaning is
given in the paragraph 8.1.
8.1 Legend
8.2 Installation diagram
8.3 Technical data
8.4 Spare parts list
8.5 Exploded drawings
8.6 Dimensional drawings
8.7 Refrigerant circuits
8.8 Wiring diagram
1 Safety
1.1 Importance of the manual
SKeep it for the entire life of the machine.
SRead it before any operation.
SIt is subject to changes: for updated information see the ver-
sion on the unit.
1.2 Warning signals
!Instruction for avoiding danger to persons.
YInstruction for avoiding damage to the equipment.
ZThe presence of a skilled or authorized technician is required.
,There are symbols whose meaning is given in the para.8.
1.3 Safety instructions
!Always disconnect the appliance from the main power sup-
ply before starting maintenance work.
!The manual is intended for the end---user, only for opera-
tions performable with closed panels: operations requiring open-
ing with tools must be carried out by skilled and qualified person-
nel.
YDo not exceed the design limits given on the dataplate.
! Y It is the user’s responsibility to avoid loads different
from the internal static pressure. The unit must be appropriately
protected whenever risks of seismic phenomena exist.
!The safety devices on the compressed air circuit must be pro-
vided for by the user.
Only use the unit for professional work and for its intended pur-
pose.
The user is responsible for analysing the application aspects for
product installation, and following all the applicable industrial
and safety standards and regulations contained in the product
instruction manual or other documentation supplied with the
unit.
Tampering or replacement of any parts by unauthorised person-
nel and/or improper machine use exonerate the manufacturer
from all responsibility and invalidate the warranty.
The manufacturer declines and present or future liability for
damage to persons, things and the machine, due to negligence of
the operators, non---compliance with all the instructions given in
this manual, and non---application of current regulations regard-
ing safety of the system.
The manufacturer declines any liability for damage due to alter-
ations and/or changes to the packing.
It is the responsibility of the user to ensure that the specifications
provided for the selection of the unit or components and/or
options are fully comprehensive for the correct or foreseeable
use of the machine itself or its components.
!IMPORTANT: The manufacturer reserves the right to modi-
fy this manual at any time.
For the most comprehensive and updated information, the user
is advised to consult the manual supplied with the unit.
1.4 Residual risks:
The installation, start up, stopping and maintenance of the ma-
chine must be performed in accordance with the information and
instructions given in the technical documentation supplied and
always in such a way to avoid the creation of a hazardous situa-
tion. The risks that it has not been possible to eliminate in the
design stage are listed in the following table.
part
affected
residual
risk
manner of
exposure precautions
heat exchanger
coil small cuts contact avoid contact, wear protective gloves
fan grille and
fan lesions
insertion of poin-
ted objects through
the grille while the
fan is in operation
do not poke objects
of any type through
the fan grille or
place any objects
on the grille
inside the unit:
compressor and
discharge pipe
burns contact avoid contact, wear
protective gloves
inside the unit:
metal parts and
electrical wires
intoxication,
electrical
shock, serious
burns
defects in the insu-
lation of the power
supply lines up-
stream of the elec-
trical panel; live
metal parts
adequate electrical
protection of the
power supply line;
ensure metal parts
are properly con-
nected to earth
outside the unit:
area surroun-
ding the unit
intoxication,
serious burns
fire due to short
circuit or overhea-
ting of the supply
line upstream of
the unit’s electrical
panel
ensure conductor
cross---sectional
areas and the sup-
ply line protection
system conform to
applicable regula-
tions
2 Introduction
This manual refers to refrigeration dryers designed to guarantee
high quality in the treatment of compressed air.
2.1 Transport
The packed unit must:
a) remain upright;
b) be protected against atmospheric agents;
c) be protected against impacts.
2.2 Handling
Use a fork---lift truck suitable for the weight to be lifted, avoiding
any type of impact.
Always disconnect the dryer from the main power sup-

SPL002 ---030 (60Hz) 2
English
2.3 Inspection
a) All units are assembled, wired, filled with coolant and oil,and
tested under standard operating conditions in the factory;
b) on receiving the machine check its condition: immediately
notify the transport company in case of any damage;
c) unpack the unit as close as possible to the place of installa-
tion.
2.4 Storage
If several units have to stacked, follow the notes given on the
packing. Keep the unit packed in a clean place protected from
damp and bad weather.
3 Installation
3.1 Procedures
Install the dryer inside, in a clean area protected from direct at-
mospheric agents (including sunlight).
YComply with the instructions given in par. 8.2 and 8.3.
All dryers must be fitted with adequate pre---filtration near the
dryer air inlet. Seller is excluded any obbligation of compensation
or refund for any direct or indirect damage caused by its absence..
YPre---filter element (for 3 micron filtration or better) must
be replaced at least once a year, or sooner as per manufacturer
recommendations.
YDo not invert the compressed air inlet and outlet connec-
tions and observe the maximum tightening torque (N x m) as spe-
cified in par. 8.3.
3.2 Operating space
YLeave a space of 60 inches (1.5 m) around the unit.
3.3 Tips
To prevent damage to the internal parts of the dryer and air com-
pressor, avoid installations where the surrounding air contains
solid and/or gaseous pollutants (e.g. sulphur, ammonia, chlorine
and installations in marine environments).
The ducting of extracted air is not recommended for versions with
axial fans.
3.4 Electrical connection
Use approved cable in conformity with the local laws and regula-
tions (for minimum cable section, see par. 8.3).
Install a differential thermal magnetic circuit breaker with
contact opening distance ²0.12 inches (3 mm) ahead of the sys-
tem (IDn = 0.3A) (see the relevant current local regulations).
The nominal current In of the magnetic circuit breaker must be
equal to the FLA with an intervention curve type D.
3.5 Condensate drain connection
The dryer is supplied either with a float drain, a timed drain or an
electronic level sensing drain.
If a timed or electronic unloader is installed, use terminals CN
(R1---S1) (see par. 8.8).
For timed and electronic drains: refer to separate manual sup-
plied with the dryer for specific details concerning the condensate
drain.
YMake the connection to the draining system, avoiding con-
nection in a closed circuit shared by other pressurized discharge
lines. Check the correct flow of condensate discharges. Dispose
of all the condensate in conformity with current local environ-
mental regulations.
4 Commissioning
4.1 Preliminary checks
Before commissioning the dryer, make sure:
a) installationwas carriedout accordingthat givenin the section
3;
b) the air inlet valves are closed and that there is no air flow
through the dryer;
c) the power supply is correct;
4.2 Starting
a) Start the dryer before the air compressor by means of the
main power switch 14 ; the power lamp will illuminate
(green);
b) after at least 5 minutes slowly open the air inlet valve and
subsequently open the air outlet valve: the dryer is now
performing its air drying function.
4.3 Operation
a) Leave the dryer on during the entire period the air compres-
sor is working;
b) the dryer operates in automatic mode, therefore field settings
are not required;
c) in the event of unforeseen excess air flows, by---pass to avoid
overloading the dryer;
4.4 Stop
a) Stop the dryer 2 minutes after the air compressor stops or in
any case after interruption of the air flow;
b) do not allow compressed air to flow through the dryer when
the latter is not running;
c) switch off at the main power switch 14 . The power light goes
out and the compressor stops.
d) SPL002: after switching off the unit, wait at least five minutes
allowing internal pressure to equalize before switching on
again the dryer; pay attention to possible power failure.
5 Control
Dewpoint indicator
Main power switch
The dewpoint indicator can show one of three conditions:
blue: dewpoint too low
green: dewpoint ideal
red: dewpoint too high
14
11
14 11

3
SPL002 ---030 (60Hz)
English
6 Maintenance
a) The machine is designed and built to guarantee continuous
operation; however, the life of its components depends on the
maintenance performed;
b) when requesting assistance or spare parts, identify the ma-
chine (model and serial number) by reading the dataplate lo-
cated on the unit.
6.1 General instructions
!Before any maintenance, make sure:
Sthe pneumatic circuit is no longer pressurized;
Sthe dryer is disconnected from the main power supply.
YAlways use the Manufacturer’s original spare parts: other-
wise the Manufacturer is relieved of all liability regarding ma-
chine malfunctioning.
YIn case of refrigerant leakage, contact qualified and author-
ized personnel.
YThe Schrader valve must only be used in case of machine
malfunction: otherwise any damage caused by incorrect refriger-
ant charging will not be covered by the warranty.
6.2 Refrigerant Z
Charging: any damage caused by incorrect refrigerant replace-
ment carried out by unauthorized personnel will not be covered
by the warranty.
YAt normal temperature and pressure, the R134a refrigerant
is a colourless gas classified in SAFETY GROUP A1 --- EN378
(group 2 fluid according to Directive PED 97/23/EC);
GWP (Global Warming Potential) = 1300.
!In case of refrigerant leakage, ventilate the room.
6.3 Preventive Maintenance Programme
To guarantee lasting maximum dryer efficiency and reliability:
Maintenance
Activity Description
Maintenance Interval
(standard operating conditions)
Activity
Daily Weekly 4 Months 12 Months
Check POWER ON indicator is lit.
Check control panel indicators.
Check condensate drain.
Clean condenser fins.
Check electrical absorption.
Depressurize the dryer.
Complete drain maintenance.
Depressurize the dryer.
Repalce pre--- and post---filter ele-
ments.
check service
The following are available (see par. 8.4):
a) compressor kits;
b) fan kits;
c) automatic expansion valve kits;
d) individual spare parts.
6.4 Dismantling Z
The refrigerant and the lubricating oil contained in the circuit
must be recovered in conformity with current local environmen-
tal regulations.
Recycling
Disposal
structural work steel/epoxy---polyester resins
exchanger aluminium
pipes aluminium/copper
drain polyamide
exchanger insulation EPS (sintered polystyrene)
pipe insulation synthetic rubber
compressor steel/copper/aluminium/oil
condenser steel/copper/aluminium
refrigerant R134a
valves brass
electrical cables copper/PVC

SPL002 ---030 (60Hz) 4
English
7 Troubleshooting
FAULT CAUSE REMEDY
Fan pressure
switch (PV)
calibration
error or
damaged
Repair
fan
Yes
Yes
No
No
No
Yes No
Yes
No
No
No
Yes
Yes
No
Yes
Yes
Yes
No
Cooling air outlet
too high / High
dew point
Overload
protector
(SK/HT) tripped
Condenser dirty
Clean
condenser
Fan does
not work
Repair
fan
Ambient
temperature
over 122˚F
(50˚C)
Reduce
temperature
Compressor
components
perished
Repair or
replace com-
pressor
Seek external
assistance
Compressor
winding insulation
partially perished
(compressor
too hot)
Low current
consumption
Insufficient refri-
gerant: repair any
leaks and recharge
the circuit
Clean
condenser
Fan does
not work
Excessive
thermal load
(compressor
head too hot)
Reduce
compressed air
quantity or air
temperature
Compressor
noisy
Excessive
current
consumption
High refriger-
ant discharge
pressure
No
Yes
Replace
pressure
switch
No
Condenser
dirty
Yes
Clean
condenser
Replace
fan
No
Yes
Fan does
not work
Condenser dirty
High pressure
drop on air
side
Heat exchanger
fouled with
debris
Ice formation
on evaporator
(low evapora-
tion pressure)
Clean heat
exchanger (blow
compressed air in
opposite direction
to operating air
flow). Fit/renew
prefilter
By---pass air flow
keeping air inlet
open. Open con-
densate drain
valve manually.
Restart appliance
checking setting
of expansion
valve.
Yes
Yes
No

5
8 Appendix
8.1 Legend
Meaning Meaning
①MC Compressor ⑫PV Fan pressure switch
② Refrigerant condenser ⑬HT High temperature safety thermostat
③EV Fan motor ⑭QS Main power switch
④ Evaporator ⑮ Cover
⑤ Separator CN Electronic condensate drain power supply
⑥ Power cable SK Overload protector
⑦AEV Expansion automatic valve KA Starting relay
⑧ Refrigerant filter C Compressor starting capacitor
⑩ Air---air exchanger QF Residual---current automatic circuit breaker
⑪ Dewpoint indicator

68.2 Installation diagram
1
5
A
4
8 8 8
2
36
B
7
8 8
Safety valves for not exceeding dryer design pressure
Hoses for air connections if the system undergoes vibrations
Suitable dampers if the system undergoes pulsations
1Air compressor
2Dryer
3By---pass unit
4Filter (3 micron filtration or better) near dryer air inlet
5Tank in position A or in B
6Outlet filter
7Oil---Water separator
8Condensate drain

15
SPL002 ---SPL030
8.3 Technical data / Caractéristiques techniques / Datos técnicos
Weight Refrigerant MIN.---MAX.
Ambient temperature Minimum
s
e
c
t
i
o
n
Compressed
air inlet/outlet
Connections
(Tightening torque)
R
1
3
4
(
K
)
Amb Compressed
air inlet
t
m
p
r
t
r
Air---side
max. working
p
r
e
s
s
u
r
e
F.L.A. [A]
sec
t
i
on
validated
cable
Sound pressure
level
R
134a (
K
g) During transport
and stockage
After
installation
temperature pressure
c
a
b
l
e
for eletrical
connection
l
e
v
e
l
(lb) (kg) (oz) (kg) In Max 115V±10%
1ph/60Hz
230V±10%
1ph/60Hz Ø NPT [N x m] [dB(A)]
SPL002 ---
SPL004 41.8 19 5.99 0.17 3.74 --- NPT 50
SPL006 ---
N
P
T
(compatible)
1
/
2
”
SPL009
5
1
8
2
3
5
9
5
2
0
2
7
32---122˚F 41---122˚F 149˚F 232 PSIg
4
7
8
---
3
G
1
6
A
W
G
(
p
)
1/2”
5
0
SPL012
5
1
.
8
2
3
.
5
9
.
5
2
0
.
2
70---50˚C 5---50˚C 65˚C
g
16 bar
4
.7
8
---
3
G
1
6
A
W
G
5
0
SPL018 58.4 26.5 8.81 0.25 8.31 --- NPT 55
SPL024 68.3 31 9.52 0.27 10.23 ---
N
P
T
(with adaptor)
3
/
4
”
SPL030 77.2 35 12.34 0.35 12.44 6.22
(
p
)
3/4”
Calibration values Expansion automatic valve Fan pressure switch
AEV 12 PV
SPL002---006 35 PSIg (+1.5, ---0)
2.4 bar (+0.1, ---0) ON: 160 PSIg
OFF: 116 PSIg
SPL009---SPL030 32 PSIg (+1.5, ---0)
2.2 bar (+0.1, ---0)
g
ON: 11 bar
OFF: 8 bar
PRD25
PRD100
PRD10
PRD15
PRD35
PRD50
PRD75
7
PRD10--PRD15
PRD25--PRD100

8
8.4 Spare parts list
(8.5) PRD10 PRD15 PRD25 PRD35 PRD50 PRD75 PRD100
a) Compressor kit (115V/1Ph/60Hz) ① ⑧ SP-147439 SP-147405 SP-147100 SP-147339 SP-147341
(230V/1Ph/60Hz) —— SP-147398
b) Fan kit (115V/1Ph/60Hz) ③ SP-381679 SP-381793 SP-381616
(230V/1Ph/60Hz) —— SP-381794
c) Automatic expansion valve kit ⑦ ⑧ SP-473108 SP-473109
d)
Refrigerant condenser ② SP-114800 SP-114801 SP-114802 SP-114803 SP-114754
Evaporator/Separetor/Air-air heat-exchanger ④ ⑤ ⑩ SP-472157 SP-472158 SP-472159
Power cable ⑥ SP-256347
Refrigerant filter ⑧ SP-206214
Dewpoint indicator ⑪ SP-354317
Fan pressure switch ⑫ SP-354376
High temperature safety thermostat ⑬ SP-473399
Main power switch ⑭ SP-255132
Cover ⑮ SP-137926 SP-137928 SP-137931

17
SPL002 ---SPL030
8.5 Exploded drawing / Vues éclatées / Dibujos de vista despiezada
6
15
2
3
8
13
1
7
5
4
10
11
14
12
KA1 KT
T01
9

SPL002 ---030 18
8.6 Dimensional drawing / Cotes / Dibujos de dimensiones SPL002---SPL006
[ inches ]
mm
10
PRD10--PRD15

19
SPL002 ---SPL030
Dimensional drawing / Cotes / Dibujos de dimensiones SPL009---SPL012
[ inches ]
mm
11
PRD25--PRD35

SPL002 ---030 20
Dimensional drawing / Cotes / Dibujos de dimensiones SPL018---SPL030
[ inches ]
mm
PRD50--PRD100
12

21
SPL002 ---SPL030
8.7 Refrigerant circuit / Circuits de fluide frigorigène / Circuitos de refrigerante
13

SPL002 ---030 22
8.8 Wiring diagram / Schéma électrique / Esquema eléctrico SPL002---SPL006
PRD10--PRD15
14

23
SPL002 ---SPL030
Wiring diagram / Schéma électrique / Esquema eléctrico SPL009---SPL030
PRD25--PRD100
15

Parker Hannifin Corporation
Finite Airtek Filtration Division
4087 Walden Avenue
Lancaster, NY 14086
phone [phone]
www.parker.com/faf
c 2012 Parker Hannifin Corporation. Product names are trademarks
or registered trademarks of their respective companies
c 2012 Parker Hannifin Corporation. Product names are
c 2012 Parker Hannifin Corporation. Product names are
c 2012 Parker Hannifin Corporation. Product names are