Parker C3Manager-Compax3H User manual

High power devices
Electromechanical Automation
Compax3H Short Description
High power devices
192-120149 N12
2017-09
Release as from R09-63
We reserve the right to make technical changes. 06.09.2017 192-120149N12 2017-09
The data correspond to the current status at the time of printing.
English......Page 1...16
Deutsch...Seite 17...32
Français..Page 33...48
DOC-0012-02
DOC-0012-02

Notes on the Documents Supplied
High power devices
____________________________
Windows NT®, Windows 2000™, Windows XP™, Windows Vista, Windows 7 are trademarks of
Microsoft Corporation.
EtherCAT® is a registered trademark and a patented technology of Beckhoff Automation GmbH,
Germany.
CoDeSys® is a registered trademark of 3S-Smart Software Solutions GmbH.
PROFINET is a registered trademark of Profibus and PROFINET International.
Ethernet/IP is a trademark of Open DeviceNet Vendor Association.
Non-warranty clause
Production site:
We checked the contents of this publication for compliance with the associated
hard and software. We can, however, not exclude discrepancies and do therefore
not accept any liability for the exact compliance. The information in this publication
is regularly checked, necessary corrections will be part of the subsequent
publications.
German Master created.
Parker Hannifin Manufacturing Germany GmbH & Co. KG
Electromechanical & Drives Division [EME]
Robert-Bosch-Strasse 22
77656 Offenburg (Germany)
Tel.: + 49 (0781) 509-0
Fax: + 49 (0781) 509-98176
Internet: www.parker.com/eme http://www.parker.com/eme
E-mail: [e-mail] mailto:EM-[email protected]
Parker Hannifin GmbH - registered office: Bielefeld HRB 35489
Management Board: Ellen Raahede Secher, Dr.-Ing. Hans-Jürgen Haas, Günter Schrank, Kees Veraart - Chairman of the board:
Hansgeorg Greuner
Italy:
Parker Hannifin Manufacturing Srl
Electromechanical & Drives Division [EME]
Via C. Gounod, 1
20092 Cinisello Balsamo (Milano), Italy
Tel.: + 39 (0)2 361081
Fax: + 39 (0)2 36108400
Internet: www.parker.com/eme http://www.parker.com/eme
E-mail: [e-mail] mailto:[e-mail]
Location USA:
Parker Hannifin Corporation • Electromechanical Automation
5500 Business Park Drive • Rohnert Park, CA 94928
Phone #: [phone] • FAX #: [phone]
E-mail: [e-mail] mailto:emn_s[email protected] • Internet:
www.parker.com/emn http://www.parker.com/emn
Unser Produkt im Internet: http://www.parker.com/eme/c3
Downloads http://solutions.parker.com/c3_support
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C3 ServoManager
This short reference guide does contain only the basic information; for more
detailed information please refer to the Help-files of the individual Compax3
device types.
Compax3 - Download page:
http://solutions.parker.com/c3_Support
Here you find the Compax3 ServoManager, Firmware, Field Bus Files, Targets and
Application examples.
After the installation of the ServoManager you can copy the desired Online help
system with the "C3 ServoManager Help Installer" (you can select the C3 device
type as well as the desired language) to your PC. The help system can be called
up directly from the ServoManager. You will find the complete description of the
selected device type in these online help files.
Please note that the help files are associated with defined device and software
versions.
Status of the Manuals:
Help and PDFs are updated simultaneously. In case of doubt the HTML help
shows the actual state in comparison to PDF edition.
For additional HTLM help please refer to our website.
1.1 C3 ServoManager
PC requirements Minimum requirements:
Operating system:
MS Windows XP SP3 / MS Vista (32 Bit) / Windows 7 (32 Bit / 64 Bit)
Browser: MS Internet Explorer 8.x or higher
Processor:
Intel / AMD Multi core processor >=2GHz
User :
>= 1024MB
Hard disk: >= 20GB available memory
Monitor:
Resolution 1024x768 or higher
Graphics card:
on onboard graphics (for performance reasons)
Interface:
USB 2.0
Note:
 For the installation of the software you need administrator authorization on the
target computer.
Your PC is connected with Compax3 via a RS232 cable (SSK1) and an adapter
cable.
Cable SSK1 (COM 1/2-interface on the PC to X10 on the Compax3 or via adapter
SSK32/20 on programming interface of Compax3H)*.
Start the Compax3 ServoManager and make the setting for the selected interface
in the "Options Communication settings RS232/RS485..." menu.
* please make sure that a suitable strain relief is used at the telephone socket of the programming port if
a SSK1 >2m is utilized.
In the menu tree under device selection you can read the device type of the
connected device (Online Device Identification) or select a device type (Device
Selection Wizard).
Then you can double click on "Configuration" to start the configuration wizard. The
wizard will lead you through all input windows of the configuration.
1. Notes on the Documents Supplied
Compax 3 - short
reference guide
Online help system
Connection between
PC and Compax3
Device Selection
Configuration
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Introduction
High power devices
Content
1. Notes on the Documents Supplied ........................................................3
1.1 C3 ServoManager..................................................................................... 3
2. Introduction .............................................................................................4
2.1 Device assignment .................................................................................. 4
2.2 Scope of delivery..................................................................................... 5
2.3 Type specification plate .......................................................................... 5
2.4 Packaging, transport, storage ................................................................ 6
2.5 Safety instructions................................................................................... 7
2.5.1. General hazards................................................................................................. 7
2.5.2. Working safely / qualification........................................................................... 7
2.5.3. Special dangers ................................................................................................. 7
2.6 Warranty conditions ................................................................................ 8
2.7 Conditions of utilization.......................................................................... 8
2.7.1. Conditions of utilization for CE-conform operation....................................... 8
2.7.2. Conditions of utilization for UL certification Compax3H............................. 10
2.7.3. Current on the mains PE (leakage current)................................................... 11
2.7.4. Supply networks.............................................................................................. 11
2.8 EC declaration of conformity Compax3H ............................................ 12
3. Mounting and dimensions C3H............................................................13
3.1 Mounting distances, air currents Compax3H050V4............................ 14
3.2 Mounting distances, air currents Compax3H090V4............................ 14
3.3 Mounting distances, air currents Compax3H1xxV4............................ 14
4. Technical Data.......................................................................................15
2. Introduction
In this chapter you can read about:
Device assignment ............................................................................................................ 4
Scope of delivery ............................................................................................................... 5
Type specification plate ..................................................................................................... 5
Packaging, transport, storage ............................................................................................ 6
Safety instructions ............................................................................................................. 7
Warranty conditions ........................................................................................................... 8
Conditions of utilization ...................................................................................................... 8
EC declaration of conformity Compax3H ......................................................................... 12
2.1 Device assignment
This manual is valid for the following devices:
 Compax3H050V4 + supplement
 Compax3H090V4 + supplement
 Compax3H125V4 + supplement
 Compax3H155V4 + supplement
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Scope of delivery
2.2 Scope of delivery
The following items are furnished with the device:
 Device accessories
Device accessories for Compax3H
 Mating connector for X3 and X4
 SSK32/20: RS232 adapter cable (programming port C3HxxxV4 - SSK1 - PC)
 VBK17/01: SubD jumper mounted
2.3 Type specification plate
The present device type is defined by the type specification plate (on the housing):
Explanation:
1
Type designation: The complete order designation of the device (2, 5, 6, 9, 8).
2
C3: Abbreviation for Compax3
S025: Single axis device, nominal device current in 100mA (025=2.5A)
M050: Multi-axis device, nominal device current in 100mA (050=5A)
H050: High power device, nominal device current in 1A (050=50A)
D6: Designation nominal supply
V2: Mains supply voltage (2=230VAC/240VAC, 4=400VAC/480VAC)
3Unique number of the particular device
4
Nominal supply voltage
Power Input: Input supply data / Power Output: Output data
5
Designation of the feedback system
F10: Resolver / F11: SinCos© / Single- or Multiturn / F12: Feedback module for direct drives
6
Device interface
I10: Analog, step/direction and encoder input
I11 / I12: Digital Inputs / Outputs and RS232 / RS485
I20: Profibus DP / I21: CANopen / I22: DeviceNet /
I30: Ethernet Powerlink / I31: EtherCAT / I32: Profinet
C20: integrated controller C3 powerPLmC, Linux & Web server
7
Date of factory test
8
Options
Mxx: I/O extension, HEDA / Sx: optional safety technology on C3M
9
Technology function
T10: Servo controller / T11: Positioning / T20: Pressure / Volume flow rate
T30:
Motion control in accordance with IEC61131-3 /
T40:
Electronic cam
10
CE compliance
11
Certified safety technology (corresponding to the logo displayed)
12 UL certified (corresponding to the logo displayed)
Compax3 - Type
specification plate
(example):
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Introduction
High power devices
2.4 Packaging, transport, storage
Packaging material and transport
Caution!
The packaging material is inflammable, if it is disposed of improperly by burning,
lethal fumes may develop.
The packaging material must be kept and reused in the case of a return shipment.
Improper or faulty packaging may lead to transport damages.
Make sure to transport the drive always in a safe manner and with the aid of
suitable lifting equipment (Weight (see on page 15)). Do never use the electric
connections for lifting. Before the transport, a clean, level surface should be
prepared to place the device on. The electric connections may not be damaged
when placing the device.
First device checkup
 Check the device for signs of transport damages.
 Please verify, if the indications on the Type identification plate (see on page 5)
correspond to your requirements.
 Check if the consignment is complete.
Disposal
This product contains materials that fall under the special disposal regulation from
2010, which corresponds to the EC directory 2008/98/EC for dangerous disposal
material. We recommend to dispose of the respective materials in accordance with
the respectively valid environmental laws. The following table states the materials
suitable for recycling and the materials which have to be disposed of separately.
Material
suitable for
recycling
Disposal
Metal yes no
Plastic materials
yes
no
Circuit boards no yes
Please dispose of the circuit boards according to one of the following methods:
 Burning at high temperatures (at least 1200°C) in an incineration plant licensed in
accordance with part A or B of the environmental protection act.
 Disposal via a technical waste dump which is allowed to take on electrolytic
aluminum condensers. Do under no circumstances dump the circuit boards at a
place near a normal waste dump.
Storage
If you do not wish to mount and install the device immediately, make sure to store it
in a dry and clean environment. Make sure that the device is not stored near strong
heat sources and that no metal chippings can get into the device.
Please note in the
event of storage >1
year: Forming the capacitors
Forming the capacitors only required with 400 VAC axis controllers and
mains module PSUP
If the device was stored longer than one year, the intermediate capacitors must be
re-formed!
Forming sequence:
 Remove all electric connections
 Supply the device with 230VAC single phase for 30 minutes
 via the L1 and L2 terminals on the device or
 with multi axis devices via L1 and L2 on the mains module PSUP.
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Safety instructions
2.5 Safety instructions
2.5.1. General hazards
General Hazards on Non-Compliance with the Safety Instructions
The device described in this manual is designed in accordance with the latest
technology and is safe in operation. Nevertheless, the device can entail certain
hazards if used improperly or for purposes other than those explicitly intended.
Electronic, moving and rotating components can
 cause danger for life and limb of the operator and
 material damage
Designated use
The device is designed for operation in electric power drive systems (VDE0160).
Motion sequences can be automated with this device. Several motion sequences
can be can combined by interconnecting several of these devices. Mutual
interlocking functions must be incorporated for this purpose.
2.5.2. Working safely / qualification
This device may be operated only by qualified personnel.
Qualified personnel in the sense of these operating instructions consists of:
 Persons who, by virtue to their training, experience and instruction, and their
knowledge of pertinent norms, specifications, accident prevention regulations and
operational relationships, have been authorized by the officer responsible for the
safety of the system to perform the required task and in the process are capable
of recognizing potential hazards and avoiding them (definition of technical
personnel according to VDE105 or IEC364),
 who have a knowledge of first-aid techniques and the local emergency rescue
services,
 who have read and will observe the safety instructions,
 who have read and observe the manual or help (or the sections pertinent to the
work to be carried out).
This applies to all work relating to setting up, commissioning, configuring,
programming, modifying the conditions of utilization and operating modes, and to
maintenance work.
This manual and the help information must be available close to the device during
the performance of all tasks.
2.5.3. Special dangers
Danger!
Due to movable machine parts and high voltages, the device can pose a lethal
danger. Danger of electric shock in the case of non-respect of the following
instructions. The device corresponds to DIN EN 61800-3, i.e. it is subject to
limited sale. The device can emit disturbances in certain local environments. In
this case, the user is liable to take suitable measures.
 Check that all live terminals are secured against contact. Perilous voltage levels
of up to 850V occur.
 Do not bypass power direct current.
Caution - Risk of Electric Shock!
Always switch off devices before wiring them!
Dangerous voltages are still present until 10 min. after switching off the power
supply.
 The device must be permanently grounded due to high earth leakage currents.
 The drive motor must be grounded with a suitable protective lead.
 The devices are equipped with high voltage DC condensers. Before removing the
protective cover, the discharging time must be awaited. After switching off the
supply voltage, it may take up to 10 minutes (with additional capacity modules it
may take up to 30 minutes) to discharge the capacitors.
Danger of electric shock in case of non respect.
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Introduction
High power devices
 Before you can work on the device, the supply voltage must be switched off at the
L1, L2 and L3 clamps. Wait at least 10 minutes so that the power direct current
may sink to a secure value (<50V). Check with the aid of a voltmeter, if the
voltage at the DC+ and DC- clamps has fallen to a value below 50V.
Danger of electric shock in case of non respect.
 Do never perform resistance tests with elevated voltages (over 690V) on the
wiring without separating the circuit to be tested from the drive.
 Please exchange devices only in currentless state and, in an axis system, only in
a defined original state.
 If the axis controller is replaced, it is absolutely necessary to transfer the
configuration determining the correct operation of the drive to the device, before
the device is put into operation. Depending on the operation mode, a machine
zero run will be necessary.
 The device contains electrostatically sensitive components. Please heed the
electrostatic protection measures while working at/with the device as well as
during installation and maintenance.
2.6 Warranty conditions
 The device must not be opened.
 Do not make any modifications to the device, except for those described in the
manual.
 Make connections to the inputs, outputs and interfaces only in the manner
described in the manual.
 Fix the devices according to the mounting instructions. (see on page 13)
We cannot provide any guarantee for other mounting methods.
Note on exchange of options
Device options must be exchanged in the factory to ensure hardware and software
compatibility.
 When installing the device, make sure the heat dissipators of the device receive
sufficient air and respect the recommended mounting distances of the devices
with integrated ventilator fans in order to ensure free circulation of the cooling air.
 Make sure that the mounting plate is not exposed to external temperature
influences.
2.7 Conditions of utilization
In this chapter you can read about:
Conditions of utilization for CE-conform operation ............................................................. 8
Conditions of utilization for UL certification Compax3H .................................................... 10
Current on the mains PE (leakage current) ...................................................................... 11
Supply networks .............................................................................................................. 11
2.7.1. Conditions of utilization for CE-conform operation
-Industry and trade -
The EC guidelines for electromagnetic compatibility 2014/30/EU and for electrical
operating devices for utilization within certain voltage limits 2014/35/EU are fulfilled
when the following boundary conditions are observed:
Operation of devices only in the state in which they are delivered.
In order to ensure contact protection, all mating plugs must be present on the
device connections even if they are not wired.
Please respect the specifications of the manual resp. of the help function,
especially the technical characteristics (mains connection, circuit breakers, output
data, ambient conditions,...).
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Parker EME
Conditions of utilization
2.7.1.1 Conditions of utilization mains filter
Mains filter:
A mains filter is required in the mains input line if the motor cable exceeds a
certain length. Filtering can be provided centrally at the system mains input or
separately for jedes Gerät.
Use of the devices in a commercial and residential area (limit value class in
accordance with EN 61800-3)
The following mains filters are available for independent utilization:
Device:
Compax3H
Limit value
class
Motor cable length
Mains filter
Order No.:
H050V4
C2
< 10 m
without
C2
> 10 m, < 50 m
NFI02/01
H090V4
C2
< 10 m
without
C2
> 10 m, < 50 m
NFI02/02
H1xxV4
C2
< 10 m
without
C2
> 10 m, < 50 m
NFI02/03
Connection length: Connection between mains filter and device:
unshielded:
< 0.5 m
shielded
< 5 (fully shielded on ground - e.g. ground of control cabinet)
2.7.1.2 Conditions of utilization for cables / motor filter
Motor and Feedback
cable:
Operation of the devices only with motor and feedback cables whose plugs
contain a special full surface area screening.
A motor output filter is required for motor cables >50m. Please contact us.
Shielding connection of
the motor cable
The cable must be fully-screened and connected to the device housing. Use the
cable clamps/shield connecting terminals furnished with the device.
The shield of the cable must also be connected with the motor housing. The fixing
(via plug or screw in the terminal box) depends on the motor type.
< 100 m
Corresponding to the specifications of the terminal clamp with a temperature range
of up to 75°C.
Cable installation:

Signal lines and power lines should be installed as far apart as possible.
 Signal lines should never pass close to excessive sources of interference
(motors, transformers, contactors etc.).

Do not place mains filter output cable parallel to the load cable.
2.7.1.3 Additional conditions of utilization
Motors:
Operation with standard motors.
Control:
Use only with aligned controller (to avoid control loop oscillation).
Grounding:
Connect the filter housing and the device to the cabinet frame, making sure that
the contact area is adequate and that the connection has low resistance and low
inductance.
Never mount the filter housing and the device on paint-coated surfaces!
Accessories:
Make sure to use only the accessories recommended by Parker.
Connect all cable shields at both ends, ensuring large contact areas!
This is restricted operation category product according to EN 61800-3. This product
can cause high-frequency disturbance in domestic areas. Users are asked to take
suitable action if this proves to be the case.
Compax3H motor
cable
Feedback cable
Compax3S,
Compax3H &
Compax3F:
Cable
192-120149N12 2017-09 9

Introduction
High power devices
2.7.2. Conditions of utilization for UL certification Compax3H
UL certification for Compax3H
Conform to UL:

according to UL508C
Certified

E-File_No.: E235342
The UL certification is documented by a "UL" logo on the
device (type specification plate).
“UL” logo:
Conditions of utilization
 The devices are only to be installed in a degree of contamination 2 environment
(maximum).
 The devices must be appropriately protected (e.g. by a switching cabinet).
 Tightening Torque of the Field Wiring Terminals.
Terminal clamps - max. line cross sections
The line cross sections must correspond to the locally valid safety regulations. The
local regulations have always priority.
Power clamps
(minimum/maximum section)
C3H050V4 2.5 / 16mm2
Massive Multiwire
C3H090V4
16 / 50mm225 / 50mm2
C3H1xxV4
25 / 95mm
2
35 / 95mm
2
The standard connection clamps of Compax3H090V4 and Compax3H1xxV4
are not suitable for flat line bars.
Temperature rating of field installed conductors shall be at least 75°C. Do
only use copper lines.
 Maximum Surrounding Air Temperature: 45°C.
 Motor overtemperature monitoring is only supported, if the external temperature
sensor is connected.
 Suitable for use on a circuit capable of delivering not more than 18000A
symmetrical amperes effectively when protected with fuses as follows:
Device
Protection data
C3H050V4
480 VAC 80 A
C3H090V4
480 VAC 100 A
C3H125V4
480 VAC 160 A
C3H155V4
480 VAC 200 A
Caution!
Risk of electric shock.
Upon removing power to the equipment, please wait at least 10 minutes
before accessing the device to ensure internal voltage levels are less than
50VDC.
 The drive provides internal motor overload protection.
This must be set so that 200% of the motor nominal current are not exceeded.
 Cable cross-sections
 Mains input: corresponding to the recommended fuses.
 Motor cable: corresponding to the Nominal output currents
 This device is provided with Solid State Short Circuit (output) Protection.
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Parker EME
Conditions of utilization
2.7.3. Current on the mains PE (leakage current)
This product can cause a direct current in the protective lead. If a residual current
device (RCD) is used for protection in the event of direct or indirect contact, only
a type B (all current sensitive) RCD is permitted on the current supply side of this
product . Otherwise, a different protective measure must be taken, such as
separation from the environment by doubled or enforced insulation or separation
from the mains power supply by means of a transformer. Respect the supplier's
instructions.
Mains filters do have high leakage currents due to their internal capacity. An
internal mains filter is usually integrated into the servo controllers. Additional
discharge currents are caused by the capacities of the motor cable and the motor
winding. Due to the high clock frequency of the power output stage, the leakage
currents do have high-frequency components. Please check if the FI protection
switch is suitable for the individual application.
If an external mains filter is used, an additional leakage current will be produced.
The figure of the leakage current depends on the following factors:
 Length and properties of the motor cable
 Switching frequency
 Operation with or without external mains filter
 Motor cable with or without shield network
 Motor housing grounding (how and where)
Remark:
 The leakage current is important with respect to the handling and usage safety of
the device.
 A pulsing leakage current occurs if the supply voltage is switched on.
Please note:
The device must be operated with effective grounding connection, which must
comply with the local regulations for high leakage currents (>3.5 mA).
Due to the high leakage currents it is not advisable to operate the servo drive with
an earth leakage circuit breaker.
2.7.4. Supply networks
This product is designed for fixed connection to TN networks (TN-C, TN-C-S or
TN-S). Please note that the line-earth voltage may not exceed 300VAC.

When grounding the neutral conductor, mains
voltages of up to 480VAC are permitted.

When grounding an external conductor (delta
mains, two-phase mains), mains voltages (external
conductor voltages) of up to 240VAC are
permitted.
Devices which are to be connected to an IT network must be provided with a
separating transformer. Then the devices are operated locally as in a TN network.
The secondary sided center of the separating transformer must be grounded and
connected to the PE connector of the device.
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Introduction
High power devices
2.8 EC declaration of conformity Compax3H
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Parker EME
EC declaration of conformity Compax3H
The devices must be mounted vertically on a level surface in the control cabinet.
(1): Electronics
(2): Head dissipator
H H1 D W W1
C3H050V4
453mm 440mm 245mm 252mm 150mm
C3H090V4
668.6mm
630mm
312mm
257mm
150mm
C3H1xxV4
720mm 700mm 355mm 257mm 150mm
Mounting:4 screws M6
Ventilation:
 During operation, the device radiates heat (heat dissipation). Please provide for
a sufficient mounting distance below and above the device in order to ensure
free circulation of the cooling air.
 Please do also respect the recommended distances of other devices.
 Make sure that the mounting plate is not exhibited to other temperature
influences than that of the devices mounted on this very plate.
 The devices must be mounted vertically on a level surface. Make sure that all
devices are sufficiently fixed.
If two or more devices are combined, the mounting distances are added.
3. Mounting and dimensions C3H
Dimensions:
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Mounting and dimensions C3H
High power devices
3.1 Mounting distances, air currents Compax3H050V4
J
IK
M
L
[mm]
I J K L M
C3H050V4
15 5 25 70 70
3.2 Mounting distances, air currents Compax3H090V4
J
IK
M
L
[mm]
I J K L M
C3H090V4
0 0 25 70 70
3.3 Mounting distances, air currents Compax3H1xxV4
J
IK
M
L
[mm]
I
J
K
L
M
C3H1xxV4
0 0 25 70 70
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Parker EME
Mounting distances, air currents Compax3H1xxV4
Mains connection Compax3HxxxV4 3*400VAC
Device type Compax3
H050V4
H090V4
H125V4
H155V4
Continuous working
voltage
Three-phase 3*400VAC
350-528VAC / 50-60Hz
Receiver current
consumption
66Arms 95Arms 143Arms 164Arms
Output current
50Arms
90Arms
125Arms
155Arms
Maximum input fuse
rating per device
80A 100A 160A 200A
Recommended line
protection in accordance
with UL
JDDZ Class K5 or H
JDRX Class H
Mains connection Compax3HxxxV4 3*480VAC
Device type Compax3
H050V4
H090V4
H125V4
H155V4
Continuous working
voltage
Three-phase 3*480VAC
350-528VAC / 50-60Hz
Receiver current
consumption
54Arms 82Arms 118Arms 140Arms
Output current
43Arms
85Arms
110Arms
132Arms
Maximum input fuse
rating per device
80A 100A 160A 200A
Recommended line
protection in accordance
with UL
JDDZ Class K5 or H
JDRX Class H
Control voltage 24VDC Compax3S and Compax3H
Controller type
Compax3
Voltage range
21 - 27VDC
Current drain of the device
0.8 A
Total current drain
0.8 A + Total load of the digital outputs + current
for the motor holding brake
Ripple
0.5Vpp
Requirement according to safe extra
low voltage (SELV)
yes
Short-circuit proof
conditional (internally protected with 3.15AT)
Detailed information on the technical data of the Compax3 devices can be
found in the Help- or PDF-files of the individual Compax3 device types.
4. Technical Data
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Technical Data
High power devices
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