Parker icountPDZ2 User manual

GB
icountPDZ2 User Manual
B.84.833_IPDZ2M_EN Rev 6
© 2016, Parker Hannifin Corporation
www.parker.com

2Parker Hannifin Corporation
GB
Contents
Overview....................................................................................................................3
Conditons for safe use..............................................................................................3
Laser Information ......................................................................................................3
EC Declaration of Conformity...................................................................................4
Product identification label.......................................................................................5
Introduction ................................................................................. 6
Principles of operation..............................................................................................6
Benefits......................................................................................................................7
Technical specification .............................................................................................8
Software default settings..........................................................................................9
Product features......................................................................................................10
Dimensions for installation .....................................................................................10
Connections ............................................................................... 11
Hydraulic connection..............................................................................................11
Flow control.............................................................................................................12
System 20 sensor connection ................................................................................13
Electrical connections ............................................................................................14
Variable current output settings .............................................................................19
Variable voltage output settings.............................................................................20
CAN-bus output option...........................................................................................20
Moisture sensor output settings ............................................................................20
Digital Display Unit connection ..............................................................................21
RS232 connection...................................................................................................23
Software..................................................................................... 24
icountPD Setup Utility software .............................................................................24
Microsoft Windows®HyperTerminal connection ...................................................27
Communication protocol ........................................................................................29
Reference................................................................................... 34
Optional wiring configuration .................................................................................34
Optional Limit Relay hysteresis..............................................................................34
Contamination Standards.......................................................................................36
Viscosity charts.......................................................................................................37
icountPD-CAN version, SAE J1939 technical note ...............................................38
Ordering Information...............................................................................................41

icountPDZ2 User Manual 3
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Overview
Parker Hannifin’s IPD Z2 is an on-line laser particle detector. This mineral based hydraulic fluid
contamination detector is designed for use in ATEX category 3 areas and is housed in a stainless
steel IP69K approved enclosure.
The unit has two size 06L EO 24° cone-end fluid connections that allow the fuel to be transferred
through the unit for analysis. The electrical supply and communication is made via two M12 Ultra
Lock IP69K approved connectors.
Conditons for safe use
 To ensure compliance with the certification, users are NOT permitted to open the
unit under any circumstances. Doing so will invalidate the unit’s calibration and it
would NOT be suitable for Hazardous area use.
 The ground of the electrical circuit of this equipment is connected directly to its
metal enclosure, therefore the enclosure shall be connected to earth or GND via
a bonding point or alternatively via the power supply screen connection of the
connector.
Laser Information
This product contains an infrared 5mW laser.
Any dismantling of the product may result in dangerous exposure to laser radiation.
The following laser information is on a label on the top surface of the product:
CAUTION: Users are not required to access the laser radiation source and should
never do so.
The internal laser warning label is mounted on the laser module and contains the following
information:
LASER RADIATION
AVOID EXPOSURE TO BEAM
CLASS 3R LASER PRODUCT

4Parker Hannifin Corporation
GB
EC Declaration of Conformity
EU Declaration of Conformity
Manufacturer:
Parker Hannifin Manufacturing Ltd. (Parker Kittiwake)
3-6 Thorgate Road
Tel: [phone]
Littlehampton
Fax: [phone]
West Sussex
[e-mail]
BN17 7LU
www.kittiwake.com
United Kingdom
www.parker.com
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Hereby declares that the following apparatus:
Product Name:
IPD Z2 Icount Particle Detector
Model Number:
IPDZ2
The object of the declaration described above is in conformity with the relevant Union harmonisation
legislation:
Are in conformity with the following Directives and standards:
Electromagnetic Compatibility EMC Directive 2004/108/EC
EN61000-6-3:2007
Electromagnetic compatibility –Part 6-3: Generic standards –
Emission standard for residential, commercial and light-industrial
environments
EN61000-6-2:2005
Electromagnetic compatibility (EMC) –Part 6-2: Generic standards
–Immunity for industrial environments
Code of Federal Regulation
CFR47:2010
Code of federal regulations Pt 15 subpart B Radio frequency
devices (Class A) –unintentional Radiators method
Hazardous area Directives, Standards and Notified body:
Equipment and protective Systems Intended for use in Potentially Explosive Atmospheres.
Directive 2014-34-EU(ATEX)
EN60079-0: 2009
Electrical apparatus for explosive gas atmospheres. General
requirements
EN60079-15:2005
Explosive Atmospheres. Equipment protection by type of protection
“n”
EN60079-31:2009
Explosive atmospheres. Equipment dust ignition protection by
enclosure "t"
Product Certification numbers and Product Marking Codes:
ATEX:
Certificate:
Sira09ATEX4340X
0359 II 3GD, Ex nA IIC T4 Gc
Ta =(-30°C≤Ta≤+60°C)
Ex tc IIIC T135°C Dc
IECEx:
Certificate:
IECEx SIR
09.0137X
Ex nA IIC T4 Gc Ta = (-30°C to +60°C)
EX tc IIIC T135°C Dc
Manufacturers Signature:
Andrew Baldwin
Business Unit Engineering Manager, Parker Kittiwake.
Date: August 2016

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Product identification label
The identification label attached to the enclosure (an example is given below) is explained in the
table that follows:
Item Field Values
1Part Number icountPDZ2
2D.O.M. Date of manufacture
3Serial Number The serial number consists of eight digits, for example: GD6NN001
(‘GD’ encodes the month and year; ‘6NN’ is the product group; the last
three digits are entered sequentially through a month, reverting to ‘001’ at the
beginning of each month)
4Manufactured Country of manufacture (United Kingdom)
5Name and address of
manufacturer
Parker Hannifin Manufacturing Ltd
3-6 Thorgate Road, Littlehampton
West Sussex, BN17 7LU, UK
6ATEX certification number Ex = European mark
II = Non-mining
3= Equipment category (Zone 2/22)
GD = Type of explosive atmosphere (G = Gas, D = Dust)
7ATEX/IECEx category 3
certificate coding (Gas)
Ex = Explosion protected
nA = Type ‘n’ (non-sparking)
IIC = Gas group
T4 = Temperature class (4 = maximum surface temperature of 135°C)
Gc = Equipment protection level (G = Gas, c = Zone 2)
8Ta (Ambient operating
temperature)
Between -30°C and +60°C
9CE Conformity marking CE
bk ATEX/IECEx category 3
certificate coding (Dust)
Ex = Explosion protected
tc = Protection by enclosure
IIIC = Equipment grouping typical dust material
T135° = Maximum operating temperature
Dc = Equipment protection level (D = Dust, c = Zone 2)
bl Certificate Numbers SIRA 09ATEX4340X IECEx SIR 09.0137X
1
2
3
5
bl
bk
4
6
9
7
8

6Parker Hannifin Corporation
GB
Introduction
Parker Hannifin’s icountPDZ2 represents the most up-to-date technology in solid particle
contamination analysis. The icountPDZ2 is a compact, permanently-mounted laser-based particle
detector module that provides a cost-effective solution to fluid management and contamination
monitoring.
Principles of operation
The icountPDZ2 measures particle contamination continuously and updates the output options and
limit relay every second.
Unlike the Parker CM20, LCM20 or MCM20, the unit does not perform a ‘one-off’ test. This means
that even if the Measurement Period is set to 60 seconds, the output and limit relay all report the
presence of dirt in the oil in just a few seconds – it does not wait until the end of the Measurement
Period before reporting the result.
The icountPDZ2 has just one setting to control the accuracy, stability and sensitivity of the
measurements and that is the ‘Measurement Period’. This can be set from 5 seconds to 180
seconds. The longer the Measurement Period, the more contaminant is measured, averaging out
any spikes seen on a smaller sample. The shorter the Measurement Period, the more sensitive
the icountPDZ2 is to small slugs of contaminant, but it can also reduce the performance on clean
systems. Thus, the user can select how sensitive the icountPDZ2 is to spikes of contaminant, and
how quickly it responds to contamination levels above the set point (‘limits’).
With a Measurement Period of 100 seconds, the results will be for the last 100ml of oil that has
flowed through the icountPDZ2, updated on a second-by-second basis, giving an effectively
continuous readout of the level of contamination.
Calibration recommendations
NOTE: Any servicing or repair work must be carried out by a Parker ATEX approved
service centre.
Contact your local Parker Hannifin Sales Company for recalibration details. The
recommended period between recalibration is 12 months.
Please refer to the Parker Hannifin Quality and Servicing booklet (FDCB272UK), supplied on CD.

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Benefits
 Independent monitoring of system contamination trends
 Calibration by recognised online principles confirmed by relevant International Organization
for Standardization (ISO) procedures
 Indicators for Low, Medium and High contamination levels
 A low cost solution to prolonging fluid life and reducing machine downtime
 Self-diagnostic software
 Mineral fluid-compatible construction
 Fully PC/PLC integration technology such as: RS232, 0–3V/0–5V, 4–20mA and CAN-bus
(SAE J1939) – see the ‘Product Configurator’, page 37, for communication options
 Manufactured from stainless steel and certified to SIRA 09ATEX4340X IECEx SIR 09.0137X.

8Parker Hannifin Corporation
GB
Technical specification
Feature Specification
Product start-up time 5 seconds minimum
Measurement period 5–180 seconds
Reporting interval 0–3600 seconds via RS232 communication
Principle of operation Laser Diode optical detection of actual particulates
International codes ISO 7 – 22
Calibration By recognised online methods confirmed by the relevant ISO procedures.
MTD – Via a certified primary ISO 11171 automatic particle detector using ISO 11943
principles, with particle distribution reporting to ISO 4406:1996
Recalibration Contact Parker Hannifin
Working pressure 2–420 bar (30–6000 PSI)
Flow range through
icountPDZ2
Note: Flow may be bi-directional
40–140 ml/min (optimum flow 60 ml/min)
(0.01 – 0.04 USGPM (optimum flow 0.016 USGPM))
Online flow range via System
20 sensors
Size 0 = 6 to 25 l/min (2–7 USGPM)
Size 1 = 24 to 100 l/min (6–26 USGPM)
Size 2 = 170 to 380 l/min (45–100 USGPM)
Ambient storage temperature –40°C to +80°C (–40°F to +176°F)
Environment operating
temperature
-30°C to +60°C (–22°F to 140°F)
Fluid operating temperature +5°C to +80°C (+41°F to 176°F)
Computer compatibility Parker recommends the use of a 9-way D-type connector. This can be connected to
a USB port using a USB-serial adaptor. Note that these connectors/adaptors are NOT
supplied with icountPDZ2 units: contact Parker Hannifin for advice.
Moisture sensor calibration ±5% RH (over compensated temperature range of +10ºC to +80ºC; +50ºF to +176ºF)
Operating humidity range 5% RH to 100% RH
Moisture sensor stability ±0.2% RH typical at 50% RH in one year
Power requirement Regulated 9–40Vdc
Current rating Typically 120mA
Certification IP69K rating
EC Declaration of Conformity (see page 4).
Analogue output options (specified when ordering)
Variable current 4–20mA
Variable voltage 0–5Vdc, 0–3Vdc (user selectable)
CAN-bus to SAE J1939 (e.g. Parker IQAN)
Moisture sensor stability ±0.2% RH typical at 50% RH in one year

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Software default settings
Standard defaults
Comms echo OFF
Verbose errors OFF
STI Sensors used OFF (Do not set to ‘ON’ – contact Parker Hannifin for details)
Reporting standards ISO
Particle limits 14 / 13 / 12 / 09
Measurement period 60 seconds
Reporting interval 30 seconds
Power-on mode AUTO
Auto start delay 5 seconds
Date format dd/mm/yy
Default if options fitted
Relay hysteresis ON
Relay operation for particle limits ON
0–5V/0–3V output voltage range 0–5V
Moisture sensor limit 70%

10 Parker Hannifin Corporation
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Product features
Four mounting locations (two
each side) to suit M8 (5/16
inch) fixings, supplied. Flange
thickness is 2mm (5/64 inch)
Dimensions for installation
Dimensions are given in mm (inches)
Four mounting
locations (two
each side) to suit
M8 (5/16”) fixings
(supplied)
Supply and Limit relay
M12, 8-pin Ultra Lock IP69K
Rated Male connector. Supply /
Limit Cable, 5m (16ft 4in)
Product identification label
Communication cable
M12, 8-pin Ultra Lock
IP69K female connector.
Communication Cable, 5m
(16ft 4in)
Size 06L EO 24° cone end
fluid connections (Pipe not
supplied)