Parkside KH 3172 BELT SANDER User manual

Operation and Safety Notes ........................................................................................Page 5
PEBS 900
Operation and Safety Notes

Kompernaß GmbH
Burgstraße 21 · D-44867 Bochum (Germany)
Last information update: 07 / 2006 · Ident.-No.: PEBS900 - 072006-1/ UK
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Table of Content
5GB/IE
Introduction
For your safety ......................................................................................................Page 6
Proper use.............................................................................................................Page 6
Features and equipment........................................................................................Page 6
Included items.......................................................................................................Page 6
Technical information............................................................................................Page 6
Safety
Safety advice relating specifically to this device....................................................Page 7
Preparing for first use
Tensioning / changing the sanding belt ..................................................................Page 8
Advice on use........................................................................................................Page 8
Vacuum dust extraction.........................................................................................Page 8
Operation
Switching on and off .............................................................................................Page 9
Selecting the correct rotational speed and sanding belt ........................................Page 9
Using the sander in a fixed mounting ....................................................................Page 10
Tips and tricks ......................................................................................................Page 10
Maintenance and cleaning.............................................................................Page 10
Disposal .................................................................................................................Page 11
Information
Service..................................................................................................................Page 11
Declaration of conformity / Producer......................................................................Page 11
Before reading, unfold the page containing the illustrations
and familiarise yourself with all functions of the device.
The following icons /symbols are used in this instruction manual:
Read instruction manual! WWatt (performance)
Observe caution and safety notes! V~ Voltage
cBeware of electrical shock! Wear protective gloves
n0
Rated idle running speed Wear safety goggles
Protection category II power tool;
double insulated
Wear ear protection
Soft start with inrush current limiting. Wear particle mask
Proper procedure and handling! Keep children away from the device.

Introduction
Belt sander PEBS 900
L Introduction
LFor your safety
Please make sure you familiarise yourself
fully with the way the device works before
you use it for the first time and that you
understand how to handle electrical power tools
correctly. Further details can be found in the operating
instructions. In addition to the above, you must also
observe the general safety advice contained in the
accompanying booklet. Keep these instructions in a safe
place. If you pass the device on to anyone else, please
ensure that you also pass on all the documentation.
LProper use
The belt sander is intended for dry-sanding wood,
metal and paint. Always use a sanding belt and
grade of grit suitable for the particular surface you
are sanding. The speed selected should also be
appropriate for the material.
The device is not intended for commercial use.
Any other use or modification to the device shall
be considered as improper use and could give rise
to considerable dangers. The manufacturer will not
accept liability for loss or damage arising from
improper use.
LFeatures and equipment
QBelt speed adjuster wheel
WLocking knob
EON / OFF switch
RToothed belt cover
TDust extraction spout
YBelt adjuster screw
UAuxiliary handle
IVentilation slots
OTensioning lever
PDust collection box
{Extraction adapter
Fixed mounting kit
}Mounting frame
qClamp plates 2x
wScrew clamps 2x
eSpacer plates 2x
rScrew
LIncluded items
Check that all the items and accessories are
present immediately after unpacking the device:
1 Belt sander PEBS 900
1 Sanding belt
1 Dust collection box
1 Extraction adapter
(for external vacuum dust extraction)
1 Fixed mounting kit
1 Operating instructions
1 Booklet containing general safety advice
1 Booklet “Guarantee and service”
LTechnical information
Belt sander: Parkside PEBS 900
Nominal voltage: 230V ~ 50 Hz
Nom. power input: 900W
No-load belt speed: 180 - 340 m / min
No-load speed: n0345 - 645 min-1
Sanding belt 75 x 533 mm
Protection class: II /
&
Weight: 3.8 kg
Noise / vibration information
Sound pressure level*: 87 dB (A)
Sound power level*: Lw = 100 dB (pw)
Hand-arm vibration*: < 2.5 m / s2
Wear hearing protection!
* Values determined in accordance with EN 60 745
The PEBS 900 belt sander has full-wave electron-
ics with additional control electronics, soft start
with inrush current limiting.
6 GB/IE

Safety
LSafety
Safety advice relating specifically
to this device
JKeep children away from the device.
Store the device in a dry,enclosed
room, out of reach of children.
JEnsure that the device is always used in accordance
with the operating instructions and only by persons
over 18 years of age.
To avoid danger to life
from electric shock:
JDo not operate the device if the mains lead or
mains plug is damaged.
Caution! A damaged mains lead presents
a serious danger to life from electric shock.
JHave repairs carried out only by an electrician
or your service centre.
JDo not touch the mains lead if it becomes damaged
or cut through while you are using the device.
Pull the plug out of the mains socket immedi-
ately and have the device repaired by a suitably
qualified person or at your service centre.
JDo not operate the device if it is damp and
do not use it in a damp environment.
JIf you use the device outdoors, always connect
it through a residual current device with a maxi-
mum trip current of 30 mA. If using an exten-
sion lead, always use one that is approved for
outdoor use.
JDo not suspend or carry the device by the
mains lead.
JAlways work with the mains lead leading away
from the rear of the device.
To avoid danger to life and injury:
JDanger of fire from flying sparks! Sanding metal
creates flying sparks. For this reason, always
make sure that nobody is placed in any danger
and that there are no inflammable materials
near the working area.
JWhen undertaking prolonged sanding of wood,
and in particular when working on materials
that give rise to dusts that are hazardous to
health, the sander must be connected to a
suitable external dust extraction device.
JWear protective glasses, hearing protection,
dust protection mask and protective gloves.
JWear close-fitting
clothing and keep long
hair inside a hairnet or suitable headwear.
JEnsure that there is adequate ventilation when
working on plastic, paint, varnish etc.
JThe belt sander is designed for the dry sanding
of large surfaces of wood, plastic, metal and
plaster and painted surfaces. The device is to
be used for dry sanding only.
JDo not sand materials containing asbestos.
JFirmly support the workpiece (in a clamp or
vice) unless its own weight is enough to keep
it in place.
JAvoid contact with the moving sanding belt.
JDo not work on moistened materials or damp
surfaces.
JNever leave the device working unattended.
To work safely:
JIf a dangerous situation arises, pull the mains
plug immediately out of the mains socket.
JNever use the device for a purpose for which
it was not intended.
JBefore you insert the mains plug into the socket,
always check that the device is switched off.
JAlways switch on the device before placing it
against the workpiece. After sanding, lift the device
from the workpiece before switching it off.
JWhen working always hold the device securely
with both hands (see Fig. D). Always keep proper
footing and balance.
JSwitch the device off and allow it to come to
a complete standstill before you put it down.
JWhen taking a break from your work, before
carrying out any tasks on the device itself (e.g.
changing the sanding belt) and when you are
not using the device, always pull the mains
plug out of the mains socket.
JAlways keep the device clean, dry and free of oil
7GB/IE

Safety / Preparing for first use
or grease.
JRemain alert at all times! Always watch what
you are doing and proceed with caution. Do not
use the device if you cannot concentrate or you
are feeling unwell.
LPreparing for first use
Take note of the mains voltage. The mains voltage
at the mains socket must match that shown on the
rating plate on the device.
Devices marked with 230 V can also be operated
at 220 V.
LTensioning/ changing the sanding belt
mA t t e n t i o n : Before you carry out any work on
the belt sander always pull the plug out of the
mains socket.
1) Then release the tensioner for the sanding belt
by moving the tensioning lever Ofully outwards
(see fig. A). The tensioner is now open and the
sanding belt can be removed.
2) Next insert a new sanding belt or change the
belt for one suitable for a different material or
one with a different grit size.
Important: The direction of the arrows on the
inside of the sanding belt must agree with that
on sander housing.
3) Press the tensioning lever Oback into its
initial position.
Adjusting the sanding belt
jPick up the device, switch it on and turn it over.
Adjust the belt tracking by turning the adjuster
screw Yuntil the edge of the sanding belt is
flush with and runs parallel to the edge of the
device (Fig. B.).
mA t t e n t i o n : Always make sure that the sanding
belt does not cut into the housing. Check the
sanding belt regularly and if necessary re-adjust
it using the adjuster screw Y.
LAdvice on use
Light sanding pressure is enough
jApply light sanding pressure only. The weight
of the belt sander alone is adequate to produce
good sanding results. By adopting this approach
you will also prolong the life of your sanding
belts and obtain a smoother workpiece surface.
Sanding and surfaces
The sanding output and the quality of the surface
finish obtained are determined by the belt speed
and the grade of grit on the sanding belt (see the
section on “Selecting the correct rotational speed
and sanding belt”). The following basic rule applies:
the higher the rotational speed / belt speed, the
higher the sanding output and the finer the sanded
surface finish.
Sanding procedure
With the sander switched on, bring it into contact
with the workpiece and move it forward carefully.
Work in parallel and overlapping widths. Always
work in the direction of the grain to avoid undesirable
transverse sanding marks.
jThe auxiliary handle Ucan be adjusted or
removed to allow you to sand difficult-to-
reach places.
LVacuum dust extraction
m Warning! Danger of fire! There is the danger
of fire when working with electrical devices that have
a dustbox or can be connected to a vacuum cleaner.
Under certain conditions the wood dust in the dust
collection box (or in the vacuum‘s dust bag) may
self-ignite, e.g. as a result of flying sparks generated
when abrading metals or metal objects left in wood.
This can happen particularly if the wood dust is
mixed with paint residue or other chemicals and the
abraded particles are hot from prolonged abrasion.
Therefore you must empty the device’s dust collec-
tion box and the vacuum cleaner’s dust bag before
taking a break or stopping work and always avoid
overheating of the abraded particles and the device.
8 GB/IE

Preparing for first use / Operation
9GB/IE
Wear a dust mask.
Dust extraction using the dust collection box:
jSlide the dust collection box Pon to the dust
extraction spout Ton the side of the device
(Fig. C).
Emptying the dust collection box:
jPull the dust collection box Poff the dust
extraction spout T. Press the 2 unlocking
buttons (one on each side) and open the dust
collection box P, knock out the contents on
a solid surface.
Dust extraction using external vacuum extraction:
1) Push the extraction adapter {on to the dust
extraction spout Ton the side of the device
(see Fig. C).
2) Slide the hose of a suitable dust extraction device
approved for that purpose (e.g. a workshop vacuum
cleaner) on to the extraction adapter {.
m Warning! If there is an explosive mixture of dust
and air you must use a vacuum device especially
intended for that purpose.
Danger of fire! Do not use vacuum dust extraction
(dust collection box or vacuum cleaner) when sanding
metals (flying sparks).
LOperation
LSwitching on and off
When operating the belt sander you can select
between intermittent or continuous operation mode.
For short sanding tasks use the intermittent operation
mode. For longer sanding tasks we recommend the
continuous operation mode. Whilst working in your
selected mode the device functions as follows:
To switch on intermittent operation mode:
jPress the ON / OFF switch E
To switch off intermittent operation mode:
jRelease the ON / OFF switch E
To switch on continuous operation mode:
jPress the ON / OFF switch E, and keep it
pressed, then press the locking knob W
To switch off continuous operation mode:
jPress and then release the ON / OFF switch E
LSelecting the correct rotational
speed and sanding belt
You can select the belt speed using the belt speed
adjuster wheel Qeven whilst the sander is running.
The optimum belt speed depends on the workpiece
and the workpiece material. Always confirm the best
speed by carrying out a small test. The following
table lists some recommended values to help you
determine the optimum speed.
Material / type of work Softwood
Coarse finish (Grit grade) 60
Coarse finish (Grit grade) 240
Preselected rotation speed high (5-6)
Material / type of work Hardwood
Coarse finish (Grit grade) 60
Fine finish (Grit grade) 180
Preselected rotation speed high (5-6)
Material / type of work Chipboard
Coarse finish (Grit grade) 60
Fine finish (Grit grade) 150
Preselected rotation speed high (5-6)
Material / type of work Removing paint /varnish
Coarse finish (Grit grade) 60
Fine finish (Grit grade) ––
Preselected rotation speed high (5-6)
Material / type of work Sanding varnish
Coarse finish (Grit grade) 150
Fine finish (Grit grade) 320
Preselected rotation speed low (1-2)

Operation / Maintenance and cleaning
Material / type of work Rust removal
Coarse finish (Grit grade) 40
Fine finish (Grit grade) 120
Preselected rotation speed medium / high (3-4)
Material / type of work Plastic
Coarse finish (Grit grade) 120
Fine finish (Grit grade) 240
Preselected rotation speed low / medium (2-3)
Material / type of work Non-ferrous metals
(e.g. aluminium)
Coarse finish (Grit grade) 80
Fine finish (Grit grade) 150
Preselected rotation speed medium / high (3-4)
LUsing the sander in a fixed mounting
The fixed mounting kit allows you to use the device
for sanding vertically or horizontally by fastening
it on to a flat stable surface (e.g. workbench).
Sanding horizontally (see Fig. E)
jInsert the two spacer plates e into the holes
provided for them on the supporting surface
of the mounting frame e. The tapers must
narrow towards the outside (see Fig.).
jPlace the belt sander on to the mounting frame }
and guide the dust extraction spout Tthrough
the opening of the mounting frame }. Tighten
the screws r.
jPlace the two clamp plates qon to the holes
provided on the opposite side and screw the
clamp plates tight with the provided screws.
jInsert the pins of the screw clamps wthrough
the right and left hand holes on one of the long
sides of the mounting frame } to suit the side to
be used for fixing. Attach the mounting frame }
to a flat, stable surface (e.g. workbench) by
tightening the screw clamps w.
Sanding vertically (see Fig. F)
jInsert the pins of the screw clamps wthrough
the right and left hand holes on one of the short
sides of the mounting frame } to suit the side to
be used for fixing. Attach the mounting frame }
to a flat, stable surface (e.g. workbench) by
tightening the screw clamps w.
jInsert the two spacer plates einto the holes
provided for them on the supporting surface of
the mounting frame }. The tapers must narrow
towards the outside (see Fig.).
jPlace the belt sander on to the mounting frame }
and guide the dust extraction spout Tthrough
the opening of the mounting frame }. Tighten
the screws r.
jPlace the two clamp plates qon to the holes
provided on the opposite side and screw the
clamp plates tight with the provided screws.
LTips and tricks
jNever use the same sanding belt to sand wood
and metal.
jWorn or ripped sanding belts can damage
the workpiece. Change sanding belts at the
appropriate time.
jKeep the sanding belt properly tensioned so that
it does not hang down too much and become
unusable due to nicks, creases etc.
You can find further practical tips in the accompanying
booklet „Safety Advice“. We reserve the right to
make technical modifications in the course of
further development.
LMaintenance and cleaning
The belt sander is designed to be maintenance-free.
m Attention: Before you carry out any work on
the belt sander always pull the plug out of the
mains socket.
jClean the device frequently. This should be done
immediately after you have finished using it.
jUse a dry cloth to clean the device - never use
petrol, solvents or cleaners that attack plastic.
jVentilation openings must always be kept free.
jRemove any adhering dust with a narrow
paint brush.
10 GB/IE

LDisposal
The packaging consists of environmentally-
friendly materials. It can be disposed of at
your local recycling facility.
Do not dispose of electric tools in the
household waste!
In accordance with European Directive 2002 / 96 / EC
relating to old electrical and electronic appliances
and its translation into national law, used electric
tools must be collected separately and recycled in
an ecologically desirable way.
Contact your local refuse disposal authority for more
details of how to dispose of your sander.
L Information
L Service
Details of the Service Centre responsible for your
region are shown in the warranty documents.
L 
Declaration of conformity /
Producer
We, Kompernaß GmbH, Burgstr. 21, D-44867 Bochum,
Germany, hereby declare that this product complies
with the following EU directives:
Machinery Directive (98 / 37 / EC):
EU Low Voltage Directive (73 / 23 / EEC):
EN 60745-1, EN 60745-2-4
Electromagnetic Compatibility (89 / 336 / EEC),
(93 / 68 / EEC):
EN 50366, EN 55014-1, EN 61000-3-2,
EN 61000-3-3, EN 55014-2
Type / Description of product:
Parkside belt sander PEBS 900
Bochum, 31.07.2006
Hans Kompernaß
- Managing Director -
We reserve the right to make technical modifications in the course
of further development.
Disposal / Information
11GB/IE

12