pauly CPV1037 Operating manual

Fotoelektrik Pauly –Light Barriers
E_525928-2019-22 11.01.2019 tb 1/2
Fotoelektrik Pauly GmbH, Wahrbrink 6, D-59368 Werne, T: +49 2389/402 27-70, F: +49 2389/402 27-77
http://www.fotoelektrik-pauly.de, eMail: [e-mail]
Setting Instructions
Optical Anti-Collision Device Type CPV1037
Limit distanceReflector
Installation possibilities:
Alignment of the triangulation triangle,
Ø horizontal, angle to the left (see sketch)
Ø horizontal, angle to the right
F = fastening with spring dowel sleeves
C
Triangulation triangle DA
B
E
Torch or suchlike
Adjustment help
JH1
F
F
Reflector image –Example:
Separating plate between
transmitter and receiver
Transducer bench –Aluminium
block with transmitting and
receiving transducers
Reflector image
Transducer borehole
Example: Reflector image on the transducer bench at a limit
distance for a horizontal triangulation triangle formed to the left.
Note: Depending on the limit distance (and reflector height),
the reflector image is more or less large in comparison to the
transducer boreholes! The degree to which the transducer
boreholes are covered also depends on the distance. The
brightness of the reflector image does not depend on the
utilized lamp alone but also on the position of the lamp to the
optical elements.
Installation Example:
CranewayCrane 1 Crane 2
Light barrier
Light barrier
Reflector
Reflector
Limit distance
Electrical Connection:
Cl. 1
Cl. 2
PE
230VAC:
L
N
PE
115VAC:
L
N
PE
42…48VAC:
L
N
PE
24VDC:
+
0V
-/-
Mounting the Reflector:
OK
Note on safety:
Please refer to the manual (E_52592) for
assembly, connecting and adjustment
instructions of the light barrier and the
corresponding accessories.
pauly

Fotoelektrik Pauly –Light Barriers
E_525928-2019-22 11.01.2019 tb 2/2
Fotoelektrik Pauly GmbH, Wahrbrink 6, D-59368 Werne, T: +49 2389/402 27-70, F: +49 2389/402 27-77
http://www.fotoelektrik-pauly.de, eMail: [e-mail]
Fine alignment
Rough alignment
Assembly preparation
Orientation of the
limit distance line
Setting instructions - Sequence
Move the crane to the limit distance
Illuminate the edge of the reflector with a lamp
The front surface of the transducer bench can be seen if
the lid is opened or with JH1 through the lenses of the lid
is closed
Projection of the edge of reflector must be detected
as a light image
Move the light barrier around the „D“ axis of rotation. The
fixing borehole for the „E“ slot should be in the central
possiton of the slot
Triangulation
angle?
[ Triangulation horizontal ]
Right edge of
reflector
right
lens centre
[ left ]
Left edgeof
reflector
left
lens centre
[ right ]
The boreholes to be detected mark
the transmitter and receiver
transducers
The boreholes to be detected mark
the transmitter and receiver
tranducers
Reflector image in accordance with
the sketch
Screw the light barrier tightly in this position
Pre-set the spring-supported screws A, B and C to a
spring spacing of approx. 18 mm
Use the „C“ regulation screw to conduct the
horizontal alignment Achieved if the reflector height is
centred towards the borehole height
Select the mounting position so that the center of the
optical system and center of the reflector are at the same
height
Fine alignment:
Turn the device around the „D“ screw
testing the set clearance, lock the adjustment flange with
the mounting surface by using the supported spring dowel
sleeves „F“ against shifting by bumps
Transducer boreholes cover the edge
of the reflector up to the point at which
the two green LEDs go out.
Before commencement of work, the system’s
safety function has to be checked by moving the
cranes together (daily functional check)
A correct assembly and alignment
of the system are essential for the
correct operation of the system’s
safety function!
Mount the reflector close to the edge of the railing!
The tolerances in the distancing accuracy must be taken into account by
adding them to the clearance distance!
Case example 4R100BL –reflector width 400 mm:
Planned distancing = 15 m, triangulation angle 1,5°.
Maximum tolerance in accordance with diagramm fig. 4.4.3 = 7% == 1,1 m.
Minimum distanciing to be set = 16,1 m + movement tolerance.