PCB Piezotronics M394C06 User manual
nbn Austria GmbH
Model M394C06
Handheld shaker, 1g at 159.2 Hz (for up to 210 grams total weight of
Installation and Operating Manual
For assistance with the operation of this product,
contact PCB Piezotronics, Inc.
Toll-free: 800-828-8840
24-hour SensorLine: 716-684-0001
Fax: 716-684-0987
E-mail: [email protected]
Web: www.pcb.com
•
•
•
工业监视和测量设备 中国公布表
部件名称
有害物质
铅
汞
镉
六价铬 多溴联苯 多溴二苯醚
住房
板
电⽓连接器
压电晶体
环氧
铁氟龙
电子
厚膜基板
电线
电缆
塑料
焊接
铜合⾦黄铜
本表格依据 的规定编制。
： 表示该有害物质在该部件所有均质材料中的含量均在 规定的限量要求以下。
： 表示该有害物质⾄少在该部件的某⼀均质材料中的含量超出 规定的限量要求。
铅是欧洲指令 附件三和附件四目前由于允许的豁免。
nbn Austria GmbH
Model 394C06 Handheld Vibration Shaker
Operating Guide with Enclosed Warranty Information
3425 Walden Avenue, Depew, New York 14043-2495
Phone (716) 684-0003
Fax (716) 684-3823
Toll Free Line 1-800-828-8840
MANUAL NUMBER: 18295
MANUAL REVISION: B
ECO 51616
PAGE 2
MANUAL NUMBER: 18295
MANUAL REVISION: B
Table of Contents
Introduction....................................................................................................................... page 3
Description ....................................................................................................................... page 3
Operation.......................................................................................................................... page 4
Warnings & Cautions........................................................................................................ page 6
Warranty........................................................................................................................... page 7
Service ............................................................................................................................. page 7
Return Procedure ............................................................................................................. page 7
Total Customer Satisfaction ............................................................................................. page 8
PAGE 3
MANUAL NUMBER: 18295
MANUAL REVISION: B
Introduction
Model 394C06 Handheld Shaker is a small, handy, completely self-contained vibration reference source. It is
intended for rapid checking of vibration measurement, monitoring and recording systems using piezoelectric
accelerometers, as well as other types of vibration transducers having a maximum weight of 210 grams.
Figure 1: Model 394C06 Handheld Shaker
Description
Model 394C06 permits accurate adjustment of measuring instrumentation to output a standard acceleration level
of 1 g RMS or 1 g peak, with automatic internal compensation for the applied mass. The reference signal may
also be used for velocity and displacement, at 10 mms-1 RMS or 10 mms-1 peak and 10 µm RMS or 10 µm peak-
to-peak respectively. To change between RMS and peak, depress the corresponding side of the rocker switch in
the options cavity of the shaker. For example, to choose RMS, depress the left side of the rocker switch as
illustrated in Figure 1.
Model 394C06 also provides quick, single sensor validation in complex measurement systems. Confirmation of
proper function through the full measurement chain from the sensor, cable(s), signal conditioning through to the
data acquisition instrumentation, is extremely useful when configuring large sensor arrays.
Low Power
Indicator Light
Power On/Off
(momentary button -
push to apply)
Accelerometer
mounting hole
Options cavity
under
Battery cover
threaded for easy
removal
(4AA batteries)
DC 12 VOLTS/1.6 AMP
PAGE 4
MANUAL NUMBER: 18295
MANUAL REVISION: B
Figure 2: Cross-Section of
Handheld Shaker Vibration Head
A section view of the shaker’s vibration head is shown in Figure 2. The
shaker consists of an electromagnetic exciter, driven by an oscillator at a
frequency of 159.2 Hz (1,000 rads-1). A small ICP® accelerometer
provides a servo feedback to maintain a constant vibration level of 1 g.
This enables accelerometers with masses up to 7.4 oz (210 grams) to be
exited without their mass influencing the reference level.
Operation
Model 394C06 is a precision instrument and when being used to check the sensitivity of sensors, should be
verified prior to use with a reference standard. Use of the shaker is straightforward. Attach an appropriate
accelerometer to the shaker using the supplied 10-32 Be-Cu stud or other hardware. The shaker is supplied with
adapter mounting studs from 10-32 to a variety of standard and metric threads including the flat pad for adhesive-
mount sensors (See specication sheet for current list of supplied accessories).
With the accelerometer mounted to the shaker, push the On/Off button (See Figure 1). The unit will turn on and
internal power to the shaker will be ramped up providing a smooth, gradual increase in vibration amplitude. This
process prevents shock-induced overloads to the test sensor. A special reference sensor within the unit
constantly measures the g level and internal controls adjust the shaker magnitude to maintain 1 g output while
maintaining the frequency of 159.2 Hz. A relatively stiff suspension is used within the shaker that supports any
sensor up to 210 grams. The output indicating instrument should now be reading the relevant reference value
related to the 1 g input. If reference value is not as expected, check cable connections, consider validating ICP®
sensors for turn-on with a battery powered signal conditioner (model 480C02). Following the system adjustment,
the shaker is switched off by pressing the On/Off button a second time.
The 394C06 shaker is powered by four (4) “AA” batteries in a removable pack / module (model number 073A15).
Battery replacement is simple, rotating the lower section of the shaker counter clockwise will expose the battery
pack. To prolong the life of the batteries, model 394C06 automatically switches off after 90 seconds. New battery
life depends on the mass applied, estimated between 320 test cycles with a 2 gram mass and 80 cycles with a
210 gram mass.
PAGE 5
MANUAL NUMBER: 18295
MANUAL REVISION: B
The unit has several unique features of interest:
•Continuous Use Option Switch: In this mode, once the shaker is turned on, it does not shut off until the
On/Off button is depressed a second time. The default position of this switch is Auto; the unit turns off
automatically after 90 seconds.
•Peak/RMS Selection: If a 100 mV/g sensor is on the shaker table, and the unit is in peak mode, then the
output is 100 mV/g. If the switch is set to RMS, then the output is 141 mV (See Figure 3).
•External Power Supply: An optional DC power supply (Model 073A16) is available to power the model
394C06 handheld shaker. It operates off 85-245 VAC, 47-63 Hz input. When this power supply is
plugged into the shaker, the internal batteries are automatically disconnected.
Figure 3: Peak vs RMS Selection with 100 mV/g Accelerometer
•Calibration Check Points: Calibration of the internal feedback circuit can be verified via test points
(located in the options cavity – see Figure 1). The measured value in volts AC should agree with the
calibration certificate. This is useful for a quick field check of unit integrity, which may be necessary if the
shaker is dropped and a reference standard is not immediately available. This test is not a guarantee of
shaker function. If the data does not agree with expected values, the shaker should be checked with a
calibration standard before continued use.
•Low Power Indicator: A low power indicator light is located above the On/Off switch (See Figure 1).
This light glows when the available power is marginally adequate to drive the shaker (with the mass on
the shaker). This indicator does not signify erroneous data. If model 394C06 cannot obtain 1 g at 159.2
Hz, then the unit shuts off. The low power indicator signifies an imminent inability to drive the mass on
the shaker because the test sensor is too heavy, the batteries are low on power, or the external power
supply is inadequate.
PAGE 6
MANUAL NUMBER: 18295
MANUAL REVISION: B
Warnings & Cautions
Warning 1 – Non-Serviceable
The power supply/signal conditioner should not be opened by anyone other than qualied service personnel. This
product is intended for use by qualified personnel who recognize shock hazards and are familiar with the safety
precautions required to avoid injury.
Warning 2 – Improper Use
This equipment is designed with user safety in mind. However, the protection provided by the equipment may be
impaired if the equipment if used in a manner not specified by PCB Piezotronics, Inc.
Caution 1 – ESD Sensitivity for Cables
Cables can kill your equipment. High voltage electrostatic discharge (ESD) can damage electrical devices.
Similar to a capacitor, a cable can hold a charge caused by triboelectric transfer, such as that which occurs in the
following:
•Laying on and moving across a rug,
•Any movement through air,
•The action of rolling out a cable, and/or
•Contact with a non-grounded person.
The PCB solution for product safety:
•Connect the cables only with the AC power off.
•Temporarily “short” the end of the cable before attaching it to any signal input or output.
Caution 2 – ESD Sensitivity working area
ESD considerations should be made prior to performing any internal adjustments on the equipment. Any piece of
electronic equipment is vulnerable to ESD when opened for adjustments. Internal adjustments should therefore
be done ONLY at an ESD-safe work area. Many products have ESD protection, but the level of protection may
be exceeded by extremely high voltage.
PAGE 7
MANUAL NUMBER: 18295
MANUAL REVISION: B
Warranty
PCB instrumentation is warranted against defective material and workmanship for 1 year unless otherwise
expressly specified. Damage to instruments caused by incorrect power or misapplication, is not covered by
warranty. If there are any questions regarding power, intended application, or general usage, please consult with
your local sales contact or distributor. Batteries and other expendable hardware items are not covered by
warranty.
Service
Aside from battery replacement, no maintenance is required for this unit. The 394C06 contains no field
serviceable parts and is not designed for field repair. Field repair is typically NOT recommended and may void
any warranty. If factory service is required, return the instrumentation according to the “Return Procedure” stated
below. A repair and/or replacement quotation will be provided prior to servicing at no charge. Before returning
the unit, please consult a factory PCB applications engineer concerning the situation as certain problems can
often be corrected with simple on-site procedures.
Return Procedure
To expedite returned instrumentation, contact a factory PCB applications engineer for a RETURN MATERIAL
AUTHORIZATION (RMA) NUMBER. When requesting the RMA, please be prepared to provide the model
number, serial number, a brief written description of the problem, your company details, and any other pertinent
information. We also recommend a copy of this information should be provided in the package with the
instrument.
Customers outside the U.S. should consult their local PCB distributor for information on returning equipment. For
exceptions, please contact the International Sales department at PCB to request shipping instructions and an
RMA. For assistance, please call (716) 684-0003, or fax us at (716) 684-3823. You may also receive assistance
via e-mail at info@pcb.com or visit our web site at www.pcb.com.
nbn Austria GmbH
Aufgrund laufenderWeiterentwicklungen sind Änderungen der Spezikationen vorbehalten. Alle Angaben vorbehaltlich Satz- und Druckfehler. v31. 5.21
PAGE 8
MANUAL NUMBER: 18295
MANUAL REVISION: B
Total Customer Satisfaction
PCB, a division of PCB Piezotronics, guarantees Total Customer Satisfaction. If, at any time, for any reason,
you are not completely satisfied with any PCB product, PCB will repair, replace, or exchange it at no charge. You
may also choose, within the warranty period, to have your purchase price refunded.
PCB offers to all customers, at no charge, 24-hour phone support. This service makes product or application
support available to our customers, day or night, seven days a week. When unforeseen problems or emergency
situations arise, call the PCB Hot Line at (716) 684-0003, and an application specialist will assist you.
3425 Walden Avenue, Depew, NY 14043-2495
Phone: (716) 684-0003
•
USA Fax: (716) 684-3823
•
INTL Fax: (716) 684-4703
ICP ® is a registered trademark of PCB Piezotronics, Incorporated,
which uniquely identifies PCB sensors that incorporate built-in microelectronics.
Aufgrund laufenderWeiterentwicklungen sind Änderungen der Spezikationen vorbehalten. Alle Angaben vorbehaltlich Satz- und Druckfehler. v31. 5.21
nbn Austria GmbH
Model Number
394C06 HAND HELD SHAKER Revision: K
ECN #: 48673
[12]
Performance ENGLISH SI
Operating Frequency(± 1 %) 159.2 Hz 159.2 Hz
Acceleration Output(± 3 %) 1.00 g rms 9.81 m/s² rms [6]
Velocity Output 0.39 in/sec rms 9.81 mm/s rms [7]
Displacement Output 0.39 mil rms 9.81 µm rms [7]
Transverse Output ≤ 3 % ≤ 3 %
Distortion(0 to 99 grams load) ≤ 2 % ≤ 2 %
Distortion(100 to 149 grams load) ≤ 5 % ≤ 5 %
Distortion(150 to 210 grams load) ≤ 9 % ≤ 9 %
Maximum Load 7.4 oz 210 gm [8]
Automatic Switch Off Time 1.0 to 2.5 minutes 1.0 to 2.5 minutes [9]
Calibration Cycles(2 gram load) 320 cycles 320 cycles [5]
Calibration Cycles(25 gram load) 600 cycles 600 cycles [5]
Calibration Cycles(50 gram load) 1600 cycles 1600 cycles [5]
Calibration Cycles(100 gram load) 400 cycles 400 cycles [5]
Calibration Cycles(150 gram load) 160 cycles 160 cycles [5]
Calibration Cycles(210 gram load) 80 cycles 80 cycles [5]
Environmental
Temperature Range(Operating) +15 to +130 °F -10 to +55 °C
Electrical
Ramp-Up time ≤ 3 sec ≤ 3 sec [1]
Internal Battery(Quantity) 4 4
Internal Battery(Type) AA AA [2]
DC Power(± 5 %) 12 VDC 12 VDC [3]
DC Power 1.67 Amps 1.67 Amps [4][3]
Battery Life(2 gram load) 8 hours 8 hours [5]
Battery Life(25 gram load) 15 hours 15 hours [5]
Battery Life(50 gram load) 40 hours 40 hours [5]
Battery Life(100 gram load) 10 hours 10 hours [5]
Battery Life(150 gram load) 4 hours 4 hours [5]
Battery Life(210 gram load) 2 hours 2 hours [5]
Physical
Size (Diameter x Height) 2.2 in x 7.8 in 56 mm x 200 mm
Weight(with batteries) 31 oz 900 gm [1]
Mounting Thread 10-32 Female 10-32 Female [10][11]
Mounting Torque(Maximum) 10 in-lb 112 N-cm [11]
All specications are at room temperature unless otherwise specied.
In the interest of constant product improvement, we reserve the right to change specifications without notice.
ICP®is a registered trademark of PCB Group, Inc.
OPTIONAL VERSIONS
Optional versions have identical specications and accessories as listed for the standard model
except where noted below. More than one option may be used.
M- Metric Mount
Acceleration Output(± 3 %) 1.02 g rms 10.0 m/s² rms
NOTES:
[1] Typical.
[2] Alkaline type recommended for longest service life.
[3] This specication for external DC power supp
ly (o
p
tional).
[4] Maximum.
[5] Approximate values, based on automatic switch off time and dependent on type of batteries.
[6] Unit supplied set to rms; see manual for peak selection
.
[7] Calculated values for reference only
.
[8] Maximum load includes sensor, connector and cabling.
[9] Unit supplied set to auto shut off; see manual for continuous use selection.
[10] Test sensor should be hand tightened (without tools)
.
[11] Transducer to shaker table
.
[12] See PCB Declaration of Conformance PS022 for details.
SUPPLIED ACCESSORIES:
Model 073A15 Battery Pack (1)
Model 080A109 Petro Wax (1)
Model 080A178 Adhesive Mounting Base with 1/2" hex 10-32 Integral Stud (1)
Model 080A84 Mounting Base (5-40 to 10-32) (1)
Model 080A85 Mounting Base (M3 X 0.5 to 10-32) (1)
Model 081A08 Mounting Stud (10-32 to 1/4-28) (1)
Model 081B05 Mounting Stud (10-32 to 10-32) (2)
Model M081B05 Mounting Stud 10-32 to M6 X 0.75 (1)
Model M081B23 Metric mounting stud, 10-32 to M5 x 0.80 long (1)
OPTIONAL ACCESSORIES:
Model 073A16 DC switching power supply (for Model 394C06) (1)
Model 080A150 Mounting Base (1/4-28) (1)
Model 080B44 3-Pin Mounting Adapter (1)
Entered: LK Engineer: CPH Sales: KK Approved: DY Spec Number:
Date: 11/5/2018 Date: 11/5/2018 Date: 11/5/2018 Date: 11/5/2018 1345
3425 Walden Avenue, Depew, NY 14043
Phone: 716-684-0001
Fax: 716-684-0987
E-Mail: [email protected]
Aufgrund laufenderWeiterentwicklungen sind Änderungen der Spezikationen vorbehalten. Alle Angaben vorbehaltlich Satz- und Druckfehler. v31. 5.21
nbn Austria GmbH
MOUNTNG THREAD SEE DRAWING
5-40A
M3 X 0.50 B
10-32 C
M5 X 0.80 D
1/4-28 E
M6 X 1.00 F
BOLT THREAD SEE DRAWING
10-32 C
M5 X 0.80 D
1/4-28 E
M6 X 1.00 F
M8 X 1.25 F
1
1
2
2
3
3
4
4
A A
B B
CODE
IDENT. NO.
52681
DWG. NO.
SCALE: SHEET
DRAWN CHECKED ENGINEER
TITLE
UNLESS OTHERWISE SPECIFIED TOLERANCES ARE:
DIMENSIONS IN MILLIMETERS
[ IN BRACKETS ]
XX ± 0.13
ANGLES `2 DEGREES
3425 WALDEN AVE. DEPEW, NY 14043
(716) 684-0001 E-MAIL: sales@pcb.com
DIMENSIONS IN INCHES
DECIMALS XX ±.01
ANGLES `2 DEGREES
FILLETS AND RADII
.003 - .005
DECIMALS X ± 0.3
FILLETS AND RADII
0.07 - 0.13
INSTALLATION DRAWING
081-XXXX-90
1 OF 1
N.T.S.
FOR STANDARD
081 SERIES MOUNTING
XXX ±.005
JDM 3/9/07 ECB 3/9/07 JJD 3/9/07
"A"
5-40
MOUNTING INSTRUCTIONS
(METRIC DIMENSIONS IN BRACKETS)
MOUNTING HOLE PREPARATION:
n.101[n2.57]
X .20[5.1]xMIN.
5-40 UNC-2B
X .15[3.8]xMIN.
4.) RECOMMENDED MOUNTING TORQUE,
4-5 INCH POUNDS
[45-55 NEWTON CENTIMETERS].
"B"
M3 X 0.50
MOUNTING INSTRUCTIONS
(ENGLISH DIMENSIONS IN BRACKETS)
MOUNTING HOLE PREPARATION:
n2.5[n.099]
X 4.6 [1.8]xMIN.
M3 X 0.50-6H
X 3.3[.13]xMIN.
4.) RECOMMENDED MOUNTING TORQUE,
45-55 NEWTON CENTIMETERS
[4-5 INCH POUNDS].
"C"
10-32
MOUNTING INSTRUCTIONS
(METRIC DIMENSIONS IN BRACKETS)
4.) RECOMMENDED MOUNTING TORQUE,
10-20 INCH POUNDS
[113-225 NEWTON CENTIMETERS].
MOUNTING HOLE PREPARATION:
n.159[n4.04]
X .23[5.8]xMIN.
10-32 UNF-2B
X .15[3.8]xMIN.
"D"
M5 X 0.80
MOUNTING INSTRUCTIONS
(ENGLISH DIMENSIONS IN BRACKETS)
4.) RECOMMENDED MOUNTING TORQUE,
113-225 NEWTON CENTIMETERS
[10-20 INCH POUNDS].
MOUNTING HOLE PREPARATION:
n4.22[n.166]
X 7.62 [.300]xMIN.
M5 X 0.8-6H
X 5.08[.200]xMIN.
"E"
1/4-28
MOUNTING INSTRUCTIONS
(METRIC DIMENSIONS IN BRACKETS)
4.) RECOMMENDED MOUNTING TORQUE,
2-5 FOOT POUNDS
[3-7 NEWTON METERS].
MOUNTING HOLE PREPARATION:
n.218[n5.54]
X .300[7.62]xMIN.
1/4-28 UNF-2B
X .200[5.08]xMIN.
"F"
M6 X 0.75, M6 X 1.00, M8 X 1.25
MOUNTING INSTRUCTIONS
(ENGLISH DIMENSIONS IN BRACKETS)
4.) RECOMMENDED MOUNTING TORQUE,
3-7 NEWTON METERS [2-5 FT POUNDS].
M8 X 1.25
MOUNTING HOLE PREPARATION:
n6.75[n.266]
X 8.64 [.340]xMIN.
M8 X 1.25-6H
X 5.00[.197]xMIN.
M6 X 0.75
MOUNTING HOLE PREPARATION:
n5.31[n.209]
X 7.62 [.300]xMIN.
M6 X 0.75-6H
X 5.08[.200]xMIN.
M6 X 1.0
MOUNTING HOLE PREPARATION:
n5.05[n.199]
X 8.10 [.320]xMIN.
M6X 1.0-6H
X 6.35[.250]xMIN.
"B"
"C"
"G"
MOUNTING INSTRUCTIONS
FOR SPECIAL THREAD LENGTHS
(METRIC DIMENSIONS IN BRACKETS)
THREAD DEPTH : B= X + 1 THREAD PITCH
DRILL DEPTH : C= B + 3 THREAD PITCH
SEE A-F FOR APPROPRIATE DRILL AND TAP
THREAD PITCH= 1/TPI [P]
3.) FOR BEST RESULTS, PLACE A THIN LAYER OF SILICONE GREASE (OR EQUIVALENT) ON INTERFACE PRIOR
TO MOUNTING.
MOUNTING SURFACE SHOULD BE FLAT TO WITHIN .001(0.03) TIR OVER DIM 'A' WITH A OR BETTER FINISH FOR BEST RESULTS.
DRILL PERPENDICULAR TO MOUNTING SURFACE TO WITHIN `1~.
SENSOR
SENSOR
"THRU-BOLT"
"THRU-BOLT" STUD MOUNT
INTEGRAL STUD MOUNT
SENSOR
THREAD
MOUNTING
THREAD
SENSOR
THREAD
MOUNTING
THREAD
STANDARD STUD MOUNT
"X"
"X"
SENSOR THREAD
"X"
1111
1
1
1
1
2222
2
2
2
MOUNTING HOLE PREPARATION:
nDRILL DIA.
X "C"xMIN.
TAP
X "B"xMIN.
1
"A"
"A"
"A"
"P"
1 THREAD PITCH
SHOWN
"X"
SENSOR
INTEGRAL
MOUNTING
STUD
63[1.61]
REVISIONS
REV DESCRIPTION DIN
P UPDATE DRAWING 25686
2
1
MOUNTING THREAD SEE DRAWING
5-40 A
M3 X 0.50 B
10-32 C
M5 X 0.80 D
1/4-28 E
M6 X 1.00 F
081-XXXX-90
PCB Piezotronics Inc. claims proprietary rights in
the information disclosed hereon. Neither it nor any
reproduction thereof will be disclosed to others
without the written consent of PCB Piezotronics Inc.
nbn Austria GmbH
Aufgrund laufenderWeiterentwicklungen sind Änderungen der Spezikationen vorbehalten. Alle Angaben vorbehaltlich Satz- und Druckfehler. v31. 5.21
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