Peak Scientific Genius 1022 User manual

Genius 1022 User Manual
2012 © Peak Scientific - Rev 0 – 30/04/12

Genius 1022 User Manual
Page 2 2012 © Peak Scientific - Rev 0 – 30/04/12
Contents
Change History 4
How to use this Manual 4
Introduction 5
Warranties and Liabilities 6
Safety Notices 7
Symbols 7
Safety Notice to Users 7
Declaration of Conformity 8
Environmental Declaration 9
Technical Specification 10
Environment 10
Generator Outlets 10
Electrical Requirements 10
General 10
Unpacking 11
Installation 12
Generator Environment 12
General Dimensions 12
Removal of Transit Brackets 13
Unit Controls 14
Rear Connections 15
Drain Connection 15
Electrical Connection 17
Start-up Sequence 19
Connecting to the Application 20
Tubing Lengths 20
Product Warranty Registration 21
Contact Information 21
Normal Operation 22

Genius 1022 User Manual
Page 3 2012 © Peak Scientific - Rev 0 – 30/04/12
On Demand Gas 22
Generator Cycling 22
Unusual Operation 22
Service Requirements 23
Service Schedule 23
Service Indication 23
Stage 1 23
Stage 2 24
Service Indication Reset 24
Service Plans 24
Cleaning 24
High Duty Indication 25
High Duty Indication Reset 25
Indication of Fault 25
Trouble Shooting 26

Genius 1022 User Manual
Page 4 2012 © Peak Scientific - Rev 0 – 30/04/12
Change History
Rev.
Comment
Name
Date
1
2
3
4
5
6
How to use this Manual
This manual is intended for end users and has been written so that it can either
be read as a step by step guide to installation and usage or as a reference
document where you can skip to the relevant information.
Users of a hard copy version can refer to the contents page to find the relevant
information. Users of the soft copy version can use the hyperlinks from the
contents page as well as the hyperlinks between sections.
Please review each of the following sections carefully.
Thank you for selecting Peak Scientific to meet your Gas Generation needs, and
should you require any further assistance or support please do not hesitate to
contact Peak Scientific or Peak Partner from which you purchased your
Generator.

Genius 1022 User Manual
Page 5 2012 © Peak Scientific - Rev 0 – 30/04/12
Introduction
The Genius 1022 has been developed to cater for systems which require a
Nitrogen gas supply.
This model provides a source of Nitrogen gas with other features including:
•Small in size – fits under a standard lab bench
•Quiet in operation – noise level of 54 db(A)
•Anti- vibration – maximum reduction of vibration
•Service indication – allowing you to plan your maintenance and keep
your application uptime at a maximum
•Improved drainage – reduction of moisture carry over and thus
increased reliability
•Re- heat technology – improves membrane performance and reliability
•Robust control system – improves safety and reliability of units
With the Genius 1022 based on proven technology, it selectively removes
oxygen, moisture and other gases to leave clean, dry, phthalate free Nitrogen.
Two internal air compressors make this unit independent from in- house air
supplies and fitted castors allow the user to easily position the unit in the lab.
To ensure this Generator model meets our high expectations with regards to
reliability and performance, we have tested this new model extensively at our
manufacturing plant and with end users around the world to ensure reliability
and longevity of the system.