Peak Scientific Genius 1025 User manual

Genius1025 Installation Guide Rev 4 PN IG-0039 RSID 2858 EN 21/7/22
Genius 1025
Installation Guide

Page 2
Change History
Rev Comment Name Date
1 Initial Release L. Couttie 01/02/2019
2 Ducting Kit Info Removal L. Couttie 18/04/2019
3 Fittings Kit Update L. Couttie 10/12/2019
How to use this Installation Guide
This document is intended to be used only as a Quick Start Guide, to facilitate safe and
correct installation and initial configu ation of your Peak Scientific gas gene ator.
For more extensive user operation directions, we recommend you download the User
Manual from the website.
Please visit www.peakscientific com/downloads to
download the full User Manual for your gas generator.
Thank you for selecting Peak Scientific o meet your laboratory gas generation needs,
and should you require any further assistance or support please do not hesitate to
contact Peak Scientific or eak Partner from which you purchased your generator.
4Fittings Kit Update D.Lai 21/7/2022

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Safety Notices
Peak Scientific In truments cannot anticipate every possible circumstance which may
represent a potential hazard. The warnings detailed within this document detail the
most known potential hazards, but by definition cannot be all inclusi e. If the user
employs an operating procedure, item of equipment or a method of working which
is not specifically ecommended by Peak Scientific, the user mu t ensure that the
equipment will not be damaged or become hazardous to persons or property.
Symbols
This document uses the following symbols to highlight specific a eas important to the
safe and proper use of the Generator
A WARNING notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
personal injury or in the worst case death. Do not proceed beyond a WARNING
notice until the indicated conditions are fully understood or met.
A CAUTION notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
damage to the Generator or the Application. Do not proceed beyond a CAUTION
notice until the indicated conditions are fully understood or met.
Caution, risk of electric shock. Ensure power to the Generator has been removed
before proceeding.
Safety Notice to Users
These instructions must be read thoroughly and understood before
installation and operation of your Peak Generator. Use of the generator
in a manner not specified y Peak Scientific M Y impair the SAFETY
provided by the equipment.
When handling, operating or carrying out any maintenance, personnel
must employ safe engineering practices and observe all relevant local
health and safety requirements and regulations. The attention of UK
users is drawn to the Health and Safety at Work Act 1974, and the
Institute of Electrical Engineers regulations.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment may be impaired.
WARNING
WARNING
WARNING
WARNING
CAUTION
Page 3

Page 4
x1
UK Mains Cable C19 04-1025
x1
US Mains Cable C19 6-15 04-1024
x1
EU Mains Cable C19 04-1026 x3m
6mm OD x 4mm ID PE 00-1282
x1
8mm Hex Key 00-0007
¼” PTFE Tubing 00-1266
2x3m
Fittings Kit
x2
¼” Compression Fitting
02-4421
x1
¼” - 6mm Push Fit Fitting
02-4600
x2
Flow Control SIlencer 02-1096

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Unpack the generator from the shipping crate and position on a fl t surface, in
desired area.
1.
2.
First remove the compressor transit brackets.
These can be accessed by removing the generator side panels. Starting with the left
hand side panel, use the 8mm Hex Key 00-0007, and turn the lock 90° to the right.
00-0007

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3.
Once unlocked remove the left hand side panel, ensuring you disconnect the earth
lead located in the lower middle of the panel.
4.
The transit bracket is located below the compressor and has a sticker on it stating
‘Remove before use’. To remove the transit bracket, remove the four screws as
indicated, then slide the bracket out from underneath the compressor. Please retain
the bracket and screws for future transportation.

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6.
5.
Repeat step 4 to remove the right hand side transit bracket.
Follow the same process to remove the right hand side panel.

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8.
7.
Select the ¼”- 6mm Push Fit Fitting 02-4600 and attach to the Drain port at the rear
of the generator.
Attach the two Flow Control Silencer 02-1096 fittings o the Nitrogen and Dry Air
Ports.
Connect the 6mm PE Tubing 00-1282 to the ¼”- 6mm Push Fit Fitting 02-4600.
Fit the other end of the tubing to a suitable drain connection or container. The
container MUST NOT have an airtight seal as water and air will be expelled
periodically under a slight pressure.
02-4600
00-1282
02-1096

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10.
9.
230VAC 50/60Hz
Plug the mains cable into the corresponding 230VAC 50/60Hz single phase power
supply.
CAUTION ensure the correct cable has been selected for your electrical supply
UK EU
US
230V
04-1024/04-1025/04-1026
CAUTION
Select the appropriate IEC 60320/C19 mains cable from the fittings kit and plug the
cable into the mains input at the rear of the generator.

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12.
11.
Switch the generator power ON using the switch on the front panel.
Check the Generators internal voltmeter. This will measure and display the mains
voltage that is being supplied to the generator. Note the displayed voltage. If the
voltage is 219V or less, we would highly recommend fitting a t ansformer. This can be
ordered directly from Peak. 06-3200 Dual Tap Transformer 200-230V

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14.
13.
Switch the generator OFF using the switch on the front panel.
Remove the mains cable completely from the power supply.
CAUTION

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16.
15.
Re-attach both side panels to the generator, ensuring the earth leads are re-
connected and the locks are secured.
The mains power supply can now be re-connected.
CAUTION

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18.
17.
Again, Switch the generator power ON using the switch on the front panel.
Leave the generator switched on for a period of 30 minutes to purge the system.
30
minutes

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20.
19.
After 30 minutes of running, the generator can be turned OFF.
Allow the stored gas in the internal tanks to dissipate.
The purge is now complete. Once the pressure gauges on the front of the generator
read 0, the silencer fittings can be emoved from the Nitrogen and Air ports.

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22.
21.
Select the ¼” Compression Fittings 02-4421 and connect to the NITROGEN and AIR
ports.
02-4421
Attach the ¼” PTFE tubing 00-1266 to the fittings ttached to the NITROGEN and
AIR ports and connect to the corresponding gas inlets of your instrument.
00-1266

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24.
23.
Switch the generator power ON using the switch on the front panel.
The pressure gauges will again gradually increase to the factory set pressures.

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25.
CONGRATULATIONS
Your Peak Scientifi gas generator is now fully installed. operational and ready to
supply gas on demand to your instrument.
/

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1. Electrical requirements are 230VAC nominal +/- 10% depending on chosen
model. However, running continuoulsy at voltages outwith this is not recommended.
Extended periods at extremes can have a detrimental eect on the operation and life
of the Generator.
2. The PTFE tube supplied in the fittings kit is o allow the generator to be installed
adjacent to the instrument it is supplying. If the generator is to be installed further
away from the instrument then attention needs to be paid to pressure drops that could
occur. The maximum distance away from the instrument the generator can be placed
still using 6mm (4mm internal diameter) or ¼” (3/16” internal diameter) tubing is 10m.
For further information relating to tubing lengths please refer to the user manual.
Please familiarise yourself with the full User Manual available at www.peakscientific
com/downloads. This includes all other technical specific tions, operating
instructions, service requirements, contact details and trouble shooting.
General Notes

Go Online or Complete and Return
You can register for your FREE 12 month Warranty with ease online at
www.peakscientific protected.
Alternatively, you can send the completed form to Peak Scientific y post or
email at warranty@peakscientific com.
Product Warranty Registration
Contact name
Email address
Company
Address
City/town
Postcode
Country
Telephone
Generator serial #
Model type
Installation date
Do you still use an
alternative gas solution i.e.
cylinders or bulk liquid?
Yes No
What gas requirements do
you have in your lab? Hydrogen Nitrogen Zero Air
Extend your cover with
Peak Scientific o er comprehensive gas generator after sales support packages.
Peak [Protected] aftercare support can guarantee an on-site response within
72 hours*, genuine parts from our ISO9001 approved factory and a 95% fir t-time
fix ate. See our enclosed Peak [Protected] leaflet or further information.
Important!
You have 1 month to register your Peak Scientific p oduct from the date of installation. Once registered
the warranty will be honoured for a period of 12 months. If you wish to defer the installation of your
generator, you must notify Peak Scientific immedi tely by emailing warranty@peakscientific com.
For generators that remain unregistered after 1 month from the shipment date, the warranty will be
considered active from the date of factory dispatch.
* Complete Plan only




Page 19
Go Online or Complete and Return
We know that registering any of your recently purchased products is not the
fir t thing on your mind- but it is very important to both of us. Not all warranties
are alike and Peak Scientific tand out against other gas suppliers as we oer a
comprehensive, quick response, on-site warranty. This means that in the very
unlikely case that your gas generator develops a fault we have rapid support
teams on-hand around the world who are able to come to your lab and get you
back up and running in no time.
Register for your comprehensive 12 month on-site warranty with ease online at
www.peakscientific com/register.
Alternatively, you can send the completed form to Peak Scientific y post or
email at warranty@peakscientific com.
Important!
You have 1 month to register your Peak Scientific p oduct from the date of
installation. Once registered the warranty will be honoured for a period of 12
months. If you wish to defer the installation of your generator, you must notify
Peak Scientific immedi tely by emailing warranty@peakscientific com. For
generators that remain unregistered after 1 month from the shipment date, the
warranty will be considered active from the date of factory dispatch.

Peak Scientifi
Fountain Crescent
Inchinnan Business Park
Inchinnan
PA4 9RE
Scotland, UK
Tel: [phone]
Fax: [phone]
For further information on any of our
generator products please contact
marketing@peakscientific com
Please visit www.peakscientific com/downloads to
download the full User Manual for your gas generator.
Genius1025 Installation Guide Rev 3 RSID 2858 EN 10/12/19
Peak Scientific has highly t ained, fully certified Field Servi e Engineers located in over 20 countries
across every continent around the world. This allows us to provide an industry-leading rapid response
service to our customers. With [Peak Protected], your laboratory’s productivity becomes our top
priority.
To discuss Peak Protected generator cover and payment options speak to your local Peak
Representative or for further information contact: protected@peakscientific com.