Pearpoint P350 User manual

P350 flexitrax™system
Advanced crawler-based video inspection system
Operation Manual
90/P350-OPMAN-ENG/12

Copyright © 2016 All rights reserved. Radiodetection is a subsidiary of SPX Corporation. Radiodetection, Pearpoint, exitrax,
exiprobe and RD7100 are trademarks of Radiodetection Ltd. Due to a policy of continued development, we reserve the right to alter
or amend any published specication without notice. This document may not be copied, reproduced, transmitted, modied or used, in
whole or in part, without the prior written consent of Radiodetection Ltd.
To see the full range of products and services provided by Pearpoint visit: www.pearpoint.com

Preface
Please read this operation manual before attempting to use the P350 flexitrax system. Note that this manual and all
its contents are subject to change. Pearpoint products are under continuous development.
Pearpoint reserves the right to modify any product, including this manual, without notice and some product changes
may have taken place after this user manual was published.
Contact your local Pearpoint dealer or visit www.pearpoint.com for the latest information about the P350 flexitrax
product family, including all accessories, documentation and software updates.
This operational manual is for use with MK3 systems with P350 Controller software versions 4.30 and above. New
functions were introduced with the MK3 systems, as well as new connectors between the controller, drum and PSU.
For earlier product compatibility information, contact your local Pearpoint representative.
Before you begin –Important legal & safety notices
Please observe all safety notices and warnings in this manual before operating the system
Warnings, Cautions and Notes
WARNING!: Warnings alert you to possible personal injury.
CAUTION: Cautions alert you to possible equipment damage.
NOTE: Notes contain useful information.
Key to symbols used
General Warning: Refer to Manual for specific instruction or advice.
Electrical Hazard: Observe safe practices and exercise extreme caution.
Heavy object: Additional care must be taken when lifting.
Biohazard: Disinfect after use. Wear appropriate personal protective equipment (PPE).
Hot Surface: Allow to cool or use appropriate protection when handling.
Crush hazard: Keep body parts away from this area
Risk of heat generation / fire

P350 Operation Manual
General
Pearpoint has taken care to provide information in this manual to assist in safe installation, operation, maintenance
and disposal of this equipment.
Ariskassessmentshould beperformedpriortocommencingworkasitmayhighlight additionalsafetyissuesspecific
to the application.
Installation
The P350 flexitrax, including its component parts is heavy. If available, use the wheels to assist transport. Observe
heavy-lifting safety practices when lifting any component of this system. Refer to the specifications for a description of the
system’s dimensions and weights.
If mains operated equipment is connected to the system, then the external equipment must be earthed in accordance
with the manufacturer’s instructions.
Failure to complywith this may cause the unit to become live and a LETHAL HAZARD.
Generator / Invertor Selection
Pearpoint strongly recommends the use of generator equipment with Inverter type outputs. This results in
enhanced quality of supply voltage to the P350 system over varying load conditions. To power the P350 system in
isolation (in all configurations) requires an inverter output rated at 1.2kVA, additional electrical loads connected to the
same generator will increase the overall required rating accordingly.
Generator equipment with AVR type outputs may be suitable for use if the minimum requirements of generator
loading for AVR operation are met under all operational circumstances; this is one reason why inverter output
equipment is highly recommended. The minimum load the P350 system provides can be as low as 75VA. AVR
equipment operated below its minimum loading can lead to loss of voltage regulation that could cause damage to the
P350 system. Additional high power loads (such as a water heater or air-conditioner) on an AVR generator can also
lead to voltage fluctuations that could exceed the maximum ratings of the P350 system.
Generator equipment that does not employ voltage regulation techniques outlined above (e.g. condenser or
capacitor output or synchro-converter output) must not be used with the P350 system as damage to the P350 system
from unregulated voltages is likely.
If in doubt regarding generator output selection, voltage stability or installation of the generator into a vehicle, consult
a qualified electrician and/or your generator supplier.
If using a generator, start the generator and let the generator to run for a few seconds before turning the P350
on. Please turn the P350 off before stopping the generator.
If using an invertor to power the system, a good quality full sine-wave model should be selected Quasi-sine wave
investors are not recommended for use with this product.
The flexitrax Power Supply Unit (PSU) is designed to reduce hazards from electric shock provided that proper
operating procedures are followed. The P350 flexitrax system requires connection to a protective earth. It is also
recommended to use a residual current circuit breaker (RCCB) that can protect against electric shock. RCCB devices are
known in some countries as Ground Fault Circuit Interruptors (GFCI). The RCCB needs to be suitable for a load of 13A and
a tripping sensitivity of 30mA or less.

Operation guidelines
Please observe your company, region or country’s Standard Code of Practice for surveying underground utilities with
CCTV equipment,if applicable, when using this equipment.
Safety precautions
Always carry out a risk assessment of the site to be inspected. This equipment is NOT approved for use in areas
where hazardous gasses, liquid or solids may be present.
Foul water systems can be a source of serious biological hazards. Wear appropriate protection when handling the
P350 flexitrax.
The camera will get hot during use. This is normal. Exercise care when handling the camera at all times.
System components must NOT be connected/ disconnected or connectors touched while the power is on. Ensure all
connections are connected before switching on the system. Do not touch the connectors while powered on.
There are no user-serviceable internal components. The system (in particular the PSU) should not be opened by
ANYONE except approved service houses with authorised training from Pearpoint on specific tasks, as these have high
voltage components that could remain hazardous with the mains supply disconnected.
Never place hands, clothes or foreign objects into the mechanism of the powered elevator.
The external connectors of the P350 Manual PSU unit and Powered Drum are required to be properly sealed
by the blanking caps provided or by using the correct leads to prevent water damage to the units. Under no
circumstances are these connectors to be left un-blanked. The controller I/O panel has a rainproof socket flap covering
the I/O socket –this must be closed at all times wet conditions are expected. In particular, large USB drives or cables
may prevent this panel from closing –ensure this is closed during wet operation. The power must be switched off
while the tractor/camera/lighthead/elevators are removed from the system. The system cannot be “hot plugged” which
may cause damage to the system components.
CAUTION: On all downhole equipment, a modified screw is used to
ensure waterproof connections to the C-Clamp securing connector. It is critically
important that only screws supplied by Pearpoint are used, to ensure waterproof
and reliable connection. Significant damage and costs will occur if "off-the-shelf"
screws are used –which will not be covered by our warranty.
CAUTION: Take care to ensure that video and power cables do not get
entangled in the drum. Cable ties are recommended and will not impede system
performance. Always store the P350 flexitrax system in a clean and dry
environment.
Ensure that standard safety precautions for working in hostile environments are followed.
The flexitrax Power Supply Unit (PSU) is designed to reduce hazards from electric shock provided that proper
operating procedures are followed. The P350 flexitrax system requires connection to a protective earth; if in doubt, consult a
qualified electrician.
Electrical equipment is factory tested for electrical safety. Routine inspection is recommended (and may be required
to maintain this level of protection). If you are unsure, contact your local safetyauthority for advice.

P350 Operation Manual
The flexitrax Power SupplyUnit has a number of ventilation slots around the casing that are designed to maximize air
circulation and reduce heat. There is a potential fire risk if the build-up of heat is prevented from escaping. Under no
circumstances are these ventilation slots to be covered or blocked.
If using a generator follow the manufacturer’s instructions on load connection and sequencing. In the absence
of these instructions the following guidelines should be used:
1. When starting the generator; ensure that all electrical loads, including the P350 are switched off before starting
the generator. Allow the generator to stabilize before connecting any electrical loads or switching on the P350.
2. When stopping the generator; ensure all electrical loads, including the P350 are switched off before stopping
the generator.
3. Starting or stopping a generator whilst the P350 system is connected and the main switch is in the On position
could lead to damage to the P350 system or the generator.
Always use heavy-dutyindustrial gloves when handling cable which is being withdrawn from a sewer.
Always ensure that cabling is properly connected.
A portable generator can be a hazard if not properly operated. Always follow the manufacturer’s instructions.
Always transport a generator with the minimum amount of fuel in the tank.
Always switch the system on and off using the main system switch.
Never lower crawlers or other heavy equipment into manholes while personnel work in the manhole.
To avoid risk of burns do not touch cameras or lightheads when they are switched on or immediately after switch off.
Leave ample time for them to cool before handling.
The camera’s LEDs are very powerful. Do not look directly at the LEDs or point them at other people.
Caution must be taken when conducting any pipeline or draining system inspection. Please observe all safety
warnings located in the Preface and throughout this operation manual.
Before you attempt to operate the P350 flexitrax system, it is recommended that you familiarize yourself with any
additional health and safety requirements that maybe defined bycompany policy and any applicable local or national laws.
Contact your company’s or local government’s health and safety officer for further information. Any depth estimation
information resolved using the Sonde features should be considered a guide only, we cannot be held liable for inaccurate
locate data.
Where the cable moves and exits the drums there exists a crush hazard. Do not insert your body parts, allow loose
clothing or permit any items into these areas.
The following safety precautions apply to the P350+ controller only, which contains a Li-Ion rechargeable battery:
CAUTION: Only use charging equipment provided by Pearpoint Ltd. The use of alterative chargers may cause
a safety/fire hazard and / or reduce the life of the battery.
CAUTION: Do not tamper with, or attempt to disassemble the battery.
CAUTION: If battery failure is suspected, it may be necessary to return the entire unit to an authorized repair
center for investigation and repair. Local, national or IATA transport regulations may restrict the shipment of faulty

batteries. Check with your courier for restrictions and best practice guidelines. Talk to a Pearpoint representative for a
list of authorized repair centers.
WARNING: Exposing the battery to a high temperature above 60°C (140°F) may activate safety systems and/or
cause a permanent battery failure.
CAUTION: Waste Li-Ion batteries must be disposed of properly, use an approved recycling facility for electronic
waste.
Contact your local Pearpoint representative for information on purchasing battery packs and chargers.
Maintenance
Clean and sanitize the P350 flexitrax system at regular intervals, including after conducting an inspection,movement
into “clean areas” and returning for a service.
Always keep all connectors covered with their protective caps when the equipment is not in use. Do not dismantle any
component of this system unless directed by this operation manual. Dismantling components not specified by this
manual may void the product warranty.
Pearpoint recommends that only authorized service centers carry out service of this product. Service elsewhere may
void the warranty. For information regarding any service needs, please visit www.pearpoint.com or contact your local
Pearpoint representative or dealer. Please give consideration to “clean” work environments and hygienic shipping if
returning for service.
Disposal
Do not dispose of this product in municipal waste facilities. Please check local regulations for disposal of electronic
products. Pearpoint complies with the requirements of: 2002/96/EC Waste Electrical and Electronic Equipment.
Compliance & Legal statements
EU Compliance
This equipment complies with the following EU Directives.
• Low Voltage Directive
• Machinery Directive
• EMC Directive
• R&TTE Directive
FCC Compliance Statement
This equipment complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
• The equipment may not cause harmful interference.
• The equipment must accept any interference received, including interference that may cause undesired operation.
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to
Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the manufacturer’s instruction manual, may cause
harmful interference with radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference, in which case you will be required to correct the interference at your own expense.
Modifications: Any modifications made to this equipment that are not approved by the manufacturer may void the
authority granted to the user by the FCC to operate this equipment.

P350 Operation Manual
Industry Canada compliance statements
ICES-003 Class A Notice:
This Class A digital apparatus complies with Canadian ICES-003.
Avis NMB-003, Classe A:
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.
Bluetooth transmitter
Contains Transmitter Module FCC ID: PI401B/ IC:TRBLU23-00200-07-01.
Disclaimer
Any third-party products (including hardware, software and services) mentioned in this manual are for instructional
purposes only and are not an endorsement by Radiodetection Ltd, Pearpoint and SPX Corporation.
Radiodetection Ltd does not accept any liability for loss of data or damage to equipment when using any third-party
products.
Copyright
2016 Radiodetection Ltd. All rights reserved. Radiodetection is a subsidiary of SPX Corporation. Radiodetection,
Pearpoint, flexitrax, flexiprobe, RD7100 and FlexiSight Manager are trademarks of Radiodetection Ltd. Microsoft,
Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other
countries.
The Bluetooth word, mark and logos are registered trademarks of Bluetooth Sig, Inc. and any use of such trademarks
by Radiodetection is under license.
QuickTime, Mac, Mac OS, Finder, iMovie and Final Cut Pro are trademarks of Apple Inc., registered in the U.S and
other countries. Other trademarks or registered trademarks mentioned in this document belong to their respective
owners
This document may not be copied, reproduced, transmitted, modified or used, in whole or in part, without the prior
written consent of Radiodetection Ltd.
Training
Pearpoint provides training services for most Pearpoint products. Our qualified instructors will train equipment
operators or other personnel at your preferred location or at our facilities. Training is recommended to ensure system
capabilities and operation is maximized and to encourage best and safe working practices. Depending on time
required and distance travelled there may be negotiable costs.
For more information go to www.pearpoint.com or contact your local Pearpoint representative.
Due to a policy of continued development, we reserve the right to alter or amend any published specification without
notice.

About this manual
This manual provides comprehensive operating instructions for the P350 flexitrax pipeline video inspection system.
Before attempting to operate the P350 flexitrax system it is very important that you read this manual, noting all safety
warnings and procedures.
Once you have read this manual, it is recommended that you retain it for reference purposes. A printed version of this
manual is available on request - please contact your local Pearpoint representative. The rest of the manual is detailed
as follows.
Section 1: Includes annotated illustrations of the command module, powered and manual drums and selected
accessories.
Section 2: Provides a detailed guide to assembling the system ready for conducting inspections.
Section 3: Provides a comprehensive introduction to using and configuring the command module and various system
settings.
Section 4: Introduces the basics of pipeline inspections and describes how to deploy and drive the crawler, create
video recordings and control the camera during an inspection.
Section 5: Introduces the concepts of how to create reports.
Section 6: Introduces how to review your work through the browser windows.
Section 7: Introduces the files browser and general operations.
Section 8: Provides a comprehensive guide to digital video options and settings. Section 8 also includes a guide to
converting and distributing videos for playback on computers and other video equipment.
Appendix: Includes reference and other important information as well as instructions on caring for and maintaining
your P350 system.
Overview
The P350 flexitrax is an advanced pipeline video inspection system that is ideal for a broad range of applications. This
system allows operators to identify and document pipeline faults using digital video recording technology.
The P350 flexitrax is a fully modular system; the command module can drive any combination of drums, cameras and
crawlers and is also compatible with the P340 flexiprobe™ range of pushrod reels and cameras. System components
can be purchased as individual components or as complete systems.
Latest Software updates and information
Pearpoint may have released new system software, user documentation or other information after you purchased your
system.
You can download the latest software, documentation and application notes from www.pearpoint.com. For more
information about checking and upgrading your system’s software, please refer to section 3.9

P350 Operation Manual

Table of contents
Section 1 - Introduction to the system...................2
1.1 Command module ............................................2
1.2 Cable drums .....................................................4
1.3 Crawlers and Cameras.....................................6
1.4 Pushrod reels and cameras..............................6
1.5 Internal Rechargeable Battery..........................7
1.6 “Gamepad” USB Controls.................................8
Section 2 - System assembly................................9
2.1 Crawler, Camera and accessories ...................9
2.2 Drums & External PSU...................................18
2.3 Command module ..........................................19
2.4 External video equipment...............................19
Section 3 - Command module & system setup...20
3.1 Powering up....................................................20
3.2 Welcome screen.............................................20
3.3 On-screen display (OSD)................................21
3.4 Menu layout & navigation ...............................22
3.5 Controller Settings..........................................25
3.5.1 Basic Settings..........................................25
3.5.2 Communications (Bluetooth and
Ethernet)...........................................................26
3.5.3 Recording ................................................28
3.5.4 Pitch Profiler ............................................32
3.6 Crawler and reel settings................................32
3.7 On-screen Display Settings............................33
3.8 Company Details Settings ..............................35
3.9 System Maintenance menu............................36
Section 4 - System operation..............................40
4.1 Emergency stop..............................................40
4.2 Crawler Deployment.......................................40
4.3 Driving the P354 and P356 Crawlers .............47
4.4 System stop....................................................47
4.5 Recording video..............................................51
4.6 Taking pictures ...............................................52
4.7 Camera control (lights, focus, pan, rotate, zoom)
..............................................................................52
4.8 Digital Image effects (Pan, Tilt & Zoom).........53
4.9 Pendant controller ..........................................54
Section 5 - Creating Reports...............................58
5.1 Adding text to your video................................58
5.2 Creating Reports with observations ...............59
5.3 HTML Reports ................................................61
5.4 One-Touch Recording ..............................62
Section 6 - Reviewing your work.........................63
6.1 The Job Browser Window.........................63
6.2 The Job Reviewer Window.......................63
Section 7 - The FILES Browser ..........................65
7.1 General operations.........................................65
7.2 USB connections......................................69
Section 8 - Digital Video......................................71
8.1 Video Input options.........................................71
8.2 Video playback ...............................................71
8.3 Distributing your recordings............................73
8.4 Converting digital videos ................................77
8.5 Advanced video editing ..................................77
Section 9 - Appendix...........................................78
9.1 Getting help ....................................................78
9.2 Shortcuts.........................................................78
9.3 Care, cleaning and maintenance....................80
9.4 Spare Parts List..............................................81
9.5 Crawler cable re-termination ..........................81
9.6 Cable drum replacement ................................82
9.7 AVC Video license..........................................85
9.8 Specifications..................................................86

P350 Operation Manual 2
Section 1 - Introduction to the system
1.1 Command module
The command module acts as the controller, digital
video recorder and viewer. Video is displayed on an 8”
industrial LCD. Video, pictures and inspection reports
are stored on a compatible high-speed Compact Flash
card, or USB memory drive.
1. On/Off Switch (only works when powered from the
DC input on the front panel).
2. Keypad and function keys: Allows the operator to
control the system, select functions and edit text
entries.
3. Keyboard: Enter text and use shortcuts to access
system features.
4. LCD Display: Shows video, images and various
system information.
5. Link Cable Socket: Connect the pushrod reel,
powered drum or manual external PSU to the
command module with a link cable.
6. Command module support clamp: Mount the
command module onto the drum support column,
or to the optional vehicle wall mounting kit.
7. Fuse holder: 5x20mm T3.15A 250V cartridge
fuse.
8. RCA Video Jacks: Provide extra input and output
options (for external composite video connection).
9. DC Power Socket: DC power input from vehicle
supply, battery box or mains adapter.
10. Compact Flash card slot: Compact Flash memory
card option to store video recordings, reports and
pictures. Also used to store and upload software
upgrades.
11. Keyboard Socket: Connects the keyboard.
12. Audio Socket: Connects the optional headset to
record audio over videos via the microphone.
13. USB-A socket: USB memory card option to store
video recordings, reports and pictures. Also used
to store and upload software. Can also be used
to connect the Gamepad controller.
14. USB-B Socket: USB connection to transfer files to
computers.
15. Internal battery lead, this dual-use cable is used to
charge the internal battery, or plugs into item 9 to
power the controller when the battery is charged.
16. Ethernet RJ-45 port, for connection with third-
party survey reporting tools.
17. Crawler joystick. Controls crawler speed and
steering. Buttons control elevator height.
18. Camera joystick. Controls camera pan and rotate.
Buttons control camera focus
19. Battery test: press to check battery charge level
(when on-board battery is fitted).
Keypad
20. Function keys: Use to select menu items or
activate short cuts.
21. Camera key: Press to take screen captures.
22. Text key: Press to access the on-screen text writer
menu.
23. Play: Enters the card browser menu. Starts video
playback of selected file.
24. Pause: Press to pause video playback or
recording.
25. Record: Press to begin a new video recording.
26. Stop: Press to stop video playback or recording.
27. Crawler stop: Stops the crawler moving.
28. Arrow keys: Use for navigation and to select
system parameters.
29. OK: Press to select or confirm choices in the menu
system.
30. LED Brightness/Camera Focus keys: press to
adjust LED brightness. Fn + Brightness to adjust
camera focus.
31. Rotate/Pan keys: press to rotate the camera view.
Fn + Rotate to pan left or right. Simultaneous
press will recenter the view.
32. Zoom/Iris –AGC keys: press to zoom in or out of
the camera’s subject. Fn + Zoom to modify the Iris
and Automatic Gain Control settings (AGC not
available on Pan, Tilt and Zoom camera).
Simultaneous press will reset the zoom, Fn +
simultaneous press will reset to automatic iris and
disable the AGC.
33. Function key: Use in combination with other keys
to activate secondary button functions.
34. Elevator up key: move powered elevator upward
(if fitted).
35. Elevator down key: move powered elevator down
(if fitted).

P350 flexitrax Operation Manual 3
Figure 1.1: Command module

P350 Operation Manual 4
1.2 Cable drums
The system supports either a powered or manual drum that can accommodate cable lengths of 100m (330’),
150m (495’), 200m (660’), 250m (820’) and 305m (1000’). The powered drum contains an integral power supply whilst
the manual drum requires an external power supply unit.
The cable drum cassette in the powered drum is user-replaceable. Refer to the Appendix for instructions on how to
remove and install the cable drum cassette.
Please contact your local representative or visit www.pearpoint.com for a complete list of spares and accessories.
Powered drum
1. Command module support stand.
2. On/Off switch. Switches the system on or off.
3. Command module.
4. Reel compartment: Houses up to 305m (1000') of
cable wound onto the drum cassette.
5. Handle bars, wheels and removable handles: Allow
you to manoeuvre the system easily into position
6. Emergency stop: Instantly shuts off system power.
When initiated, the system must be reset.
7. Pushrod connector: Connect and power
compatible P340 pushrod systems to your P350
controller.
8. Pendant Controller connector, for joystick/button
control of system.
9. Command module connector: To connect the
command module link cable.
10. Power on/off indicator. A White LED lights up when
the PSU is switched on and powered up.
11. Power supply socket: To connect mains power.
12. Fuse holder: 5 x 20mm T12A 250V cartridge fuse
13. Crank handle: Will allow the manual retrieval of the
deployed cable. (Behind side panel).
14. Cable rollers.
.
Manual drum
15. Cable drum: Houses up to 305m (1000') of cable.
16. Cable brake.
17. Crank handle socket.
18. Command module support clamp.
19. PSU link cable socket.
20. Manual layering handle: To assist with laying cable
evenly on the drum.
21. Cable rollers.
External PSU (manual system only)
22. Link cable connection for manual drum.

P350 flexitrax Operation Manual 5

P350 Operation Manual 6
1.3 Crawlers and Cameras
The system offers two crawlers: the P354 (100mm/4” minimum pipe diameter) and P356 (150mm/6” minimum pipe
diameter). Both crawlers are compatible with a choice of three cameras. The P350-CAM-FW is a fixed, forward view
camera. The P350-CAM-PT offers pan and tilt and the P350-CAM-PTZ offers pan, tilt and 10x optical zoom.
P350 systems offer automatic TILT protection. By default, this will halt the crawler in hazardous tilting situations, when
its roll first exceeds 35°.The user will be shown a tilt hazard warning, and can restart the crawler movement if
necessary. The user can change this behavior to warn only, without stopping the crawler, or can disable the warning
altogether.
1.4 Pushrod reels and cameras
The P350 is compatible with the full range of P340
flexiprobe pushrod systems. The pushrod can be
directly connected to the command module, or to the
PSU.
In the MENU > SETUP > EQUIPMENT section,
pushrod mode is selected in the below menu. The
system will auto-detect whether the pushrod is
connected directly or to the drum PSU. This also
affects counter accuracy and video quality.
For information on assembling and using a pushrod
system, refer to the P340 flexiprobe user
documentation available at www.pearpoint.com.
Please note that a P340 Command module cannot
control a P350 crawler system.
Figure 1.10: P354 crawler with P350-CAM-FW camera installed Figure 1.11: P356 crawler with P350-CAM-PTZ camera
installed

P350 flexitrax Operation Manual 7
1.5 Internal Rechargeable Battery
The P350+ Controller with optional internal battery can power a Pushrod system for up to 5 hours without needing an
external power connection,, or to review P350 surveys while detached from the system. It cannot power the crawler
system due to the high-power requirements of these components.
To charge the internal battery, connect either:
The mains battery charger, see figure 1.12 (left), connected to your mains electricity source.
The automotive charger, for use with car vehicles sockets.
You can also connect the automotive charger to the desktop AC/DC power supply to be able to charge from mains.
The first time you charge this battery, you should allow at least 6 hours to fully charge it. When fully charged the status
indicator will light up as a solid green (with no flashing).
The charging temperature of the internal battery is 0° to 45°C.
To use the battery, connect the battery power lead to the controller power input as shown (Figure 1.12, right) below.
WARNING! Use only the supplied mains battery charger or the optional automotive charger. Do not plug any other
connectors into the Li-Ion charger socket. Protect the charger against high relative-humidity and water. Do not attempt to
open the charger. Do not use the charger for charging other batteries. Failure to comply will damage the charger.
CAUTION: Keep the power connector clean and dry at all times. Cover the power lead connector on the box
when it is not in use.
The P350+ flexiprobe battery contains Li-Ion cells. Follow local
and national regulations for the correct handling of battery cells.
Including environmental and shipping considerations.
To check the charge status of the internal battery, press the
battery check button and the status lights above will display in 5
increments the estimated charge status.
CAUTION: We recommend the use of an alternative power
source when batteries are low, due to the risk of losing survey
information. A low battery level may also cause the system power
to cycle repeatedly.
Figure 1.12 Charging the internal battery (left). Using the
internal battery to power the controller (right)

P350 Operation Manual 8
1.6 “Gamepad” USB Controls
The USB type A connector can be connected to an approved Gamepad controller, providing console-like control and
performance in a convenient package.
CAUTION: Please note that most gamepad controllers are not waterproof, and should not be used outside while wet
weather is expected.
The controls are proportional and ‘direct drive’, i.e. if the operator pushes the crawler joystick 50% forward it will drive
at roughly 50% speed, or 100% forward at 100% speed forward, and vice versa. The crawler will stop when it is left
in the center position. Please see the below diagram of mapped functions.
CAUTION: The P350 does not support untested and unapproved 3rd party gamepads, which may produce unexpected
operation when used with our software. As such any damage or losses incurred while using other gamepads will not
be covered by any warranties.
Fig 1.14 Gamepad controller function map
NOTE: Ensure the selector switch, on the back of the gamepad, is on the position marked X
NOTE: these devices typically calibrate themselves every time they are powered up. If the joysticks appear off-center
or behaving erratically, cycle the power to reset the calibration routine.

P350 flexitrax Operation Manual 9
Section 2 - System assembly
The system can be setup in a large number of ways, depending on your survey requirements. This section provides
details on system assembly. You will as a minimum require an Allen key set and a range of general purpose
screwdrivers.
CAUTION! If using a generator, ensure that this is compatible with the P350 system. Refer to the Generator
Selection paragraph in the preface of this document for further information
CAUTION! Before attempting to assemble the system, ensure that the power is switched off
CAUTION! Check that all the link cables are connected as per instructions.
CAUTION: Do not replace the C-Clamp modified screws (at rear of tractors and cameras) with standard ‘off the
shelf’ screws, as these have not been designed to secure connection.
2.1 Crawler, Camera and accessories
The P354 and P356 crawlers have a variety of wheels, tires, cameras and accessories to suit your survey. The figure
below demonstrates some of the options available.
It is necessary to match the appropriate wheel-set connected in the MENU > SETUP > EQUIPMENT > WHEELS
menu, incorrect wheel settings will cause motor strain, incorrect behaviors and early life failure on the crawlers.
Figure 2.1: P356 crawler assembly
Crawler weight (P354 Only)
The crawler weight is a metal plate designed to increase traction by adding more weight to the crawler. Attach the
weight on the crawler body before attaching other wheels and accessories, then secure with the provided screws

P350 Operation Manual 10
Wheels and tires
The P354 uses the small and medium wheel sets. These can also be ‘doubled-up’ to improve traction in larger pipes.
It’s recommended range is between 4” and 15” (60mm to 305mm). The small wheels are 62mm / 2.5” diameter and
the medium wheels are 110mm / 4.3” diameter.
The P356 uses small, medium and large wheels, which can also be ‘doubled-up’ to improve traction. This allows it’s
use for centralized survey of pipe diameters between 6” and 36” (150mm and 900mm). Above this size you may have
issues with lighting, view or driving ability. The small and medium wheels come with hard or soft tire material options
to suit different grip requirements. The large wheels are 170mm / 6.7” in diameter.
NOTE: although it will work electrically and mechanically, we do not recommend use of a PTZ camera on a P354
Crawler due to the weight and size of the camera
Connecting wheels and tires
Figure 2.2 demonstrates how to attach wheels and tires to the P354 and P356 crawlers (62mm and 110mm only).
The inner hub is located on the crawler’s body. Place the wheel on the inner hub and secure in place using the outer
hub clamp.
NOTE: Ensure the wheel screws fit firmly to the crawler.
Figure 2.2: Connecting various tires (top) and the abrasive wheels (below)
NOTE: Item 6 “V-seals” prevent debris ingress into the crawler seals on the medium and large wheel sets. It is
beneficial to check and replace these at regular intervals or ask our service teams to do so. 4x part 04/B1525510