PECO II NETMACS II User manual

PECO II, Inc. 1376 State Route 598 Galion, OH 44833-0910
Phone: [phone] Visit us on the web at www.peco2.com
NETMACS II
MONITOR, ALARM, & CONTROL
SYSTEM
Product Manual Part Number: 438 0193PD
Issue 16, February 2007
Engineer: T. W.
Approved: T. W.
PECO II, Inc. 1376 State Route 598 Galion, OH 44833-0910
Phone: [phone] Visit us on the web at www.peco2.com
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PECO II, Inc. NETMACS II Manual
Table of Contents
TABLE OF CONTENTS..................................................................................................3
FOREWORD...................................................................................................................5
PRODUCT INFORMATION............................................................................................5
WARNINGS ....................................................................................................................6
CAUTIONS .....................................................................................................................6
SECTION 1: INSTALLER INFORMATION.....................................................................7
CHAPTER 1: GENERAL INFORMATION.................................................................................................7
1.1 GENERAL...................................................................................................................................7
1.2 SYSTEM DESCRIPTION............................................................................................................7
CHAPTER 2: MECHANICAL INSTALLATION..........................................................................................8
1.3 DIMENSIONS .............................................................................................................................8
1.4 MECHANICAL INSTALLATION..................................................................................................8
1.5 GENERAL.................................................................................................................................10
1.6 INPUT POWER REQUIREMENTS...........................................................................................10
1.7 ANALOG INPUTS (AI), DIGITAL INPUTS (DI), & DIGITAL OUTPUTS (DO)..........................11
1.8 COMMUNICATION INSTALLATION........................................................................................12
CHAPTER 4: INITIAL TURN ON &ACCEPTANCE PROCEDURES .....................................................13
1.9 APPLYING INPUT POWER......................................................................................................13
1.10 CONSOLE USER INTERFACE (Con_ui)...................................................................................13
1.11 OPERATIONAL CHECKOUT.....................................................................................................19
SECTION 2: DETAILED SYSTEM COMPONENT INFORMATION............................21
2.1 STANDARD FEATURES..........................................................................................................21
2.2 OPTIONAL COMPONENTS.....................................................................................................22
2.3 CONFIGURATION ARRANGEMENT.......................................................................................23
2.4 PWB REMOVAL .......................................................................................................................23
2.5 PWB INSTALLATION ...............................................................................................................23
2.6 BATTERY REMOVAL/REPLACEMENT...................................................................................24
SECTION 3: SPECIFICATIONS AND TROUBLESHOOTING....................................25
3.1 SPECIFICATIONS....................................................................................................................25
3.2 TROUBLESHOOTING..............................................................................................................26
SECTION 4: SYSTEM CONFIGURATIONS / PARTS LIST........................................29
4.1 GENERAL.................................................................................................................................29
4.2 CONFIGURATIONS..................................................................................................................29
ATTACHMENTS...........................................................................................................31
SECTION 5: T-Drawing for System 4390723T
SECTION 6: T-Drawing for Supplemental 4390723T-1
SECTION 7: Con_Ui Manual 4380200PD 4380200PD
SECTION 8: NetMACS Wall Mount Brkt Kit 6420570P
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PECO II, Inc. NETMACS II Manual
Foreword
This manual is intended to help the user of the NETMACS II to install, test, troubleshoot, and understand
the system. If you should have any questions or problems, please contact one of the following sources:
SERVICE - If for any reason further assistance is needed on any power equipment, complete
engineering and field service groups are available in Galion, Ohio, to assist you in any way possible.
CALL: 419.468.7700 Field Service OR 419.468.7600 and ask for Field Service
PARTS ORDERING - Replacement parts for power equipment may be obtained by forwarding a
Purchase Order to:
PECO II, Inc OR Fax to: 419.462.8180
P. O. Box 910
Galion, Ohio 44833
Include the following information:
A. PECO II part number and engineering level of equipment
B. If part is electrical, give circuit reference numbers and PECO II part numbers.
C. If part is mechanical in nature, give description as to where it is used.
RETURN & REPAIR - Equipment may be returned to the Factory for repair. In order to do this, the
procedure must be as follows:
A. Call: 419.468.7700 Field Service OR 419.468.7600 and ask for Field Service
B. Request a Returned Material Authorization (RMA) number for the defective equipment.
C. Return material prepaid to:
PECO II, Inc
1376 State Route 598
Galion, Ohio 44833
Attn: Field Service Dept
Product Information
Please take a moment when the product is new to fill in this information. This data will allow faster service
when calling PECO II to order accessories, spare parts, or request field service.
First, locate the product information label. This is typically located on the upper front of the equipment
frame, or on the rear of the frame. Fill in the part number, as it appears on the label, in the space below.
PART NUMBER DATE CODE:
SERIAL NUMBER ECN Level: 860 _ _ _ _ P
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Warnings Cautions
1. Electrical shock hazard. Do not attempt to
remove, maintain, or install this equipment with
power applied. Personnel that attempt to work
on this equipment with the power applied may
subject themselves or others to electrical shock
that may cause serious injury or death.
2. The use of this equipment by unauthorized or
untrained personnel should not be attempted.
Personnel that work on this equipment without
the proper training may subject themselves or
others to electrical shock that may cause serious
injury or death.
3. Do not attempt to work on this equipment if it is,
or has been, exposed to a high moisture
condition. It is recommended the equipment be
returned to PECO II to be properly tested.
Working on this equipment during a high
moisture condition subjects the user to electrical
shock that may cause serious injury or death.
4. Use of an attachment other than one approved
by PECO II will void any and all warranties,
implied or other, and will increase risk of fire, or
may possibly cause electrical shock, injury, or
death to personnel.
5. Do not operate this equipment if it has been
dropped or otherwise damaged. Trying to
operate this equipment if it has been damaged
subjects yourself or others to electrical shock
that may cause serious injury or death.
6. Before you proceed, ensure the input source is
not live and the input circuit breaker(s)/fuse(s)
has been tripped or removed. If these
procedures have not been followed and the
input/output power is live, serious personnel
injury or death may occur.
7. A rack/shelf may contain several operating
systems. If there is another system in the
general area you want to install this system, be
cautious of any exposed connectors or wires
and, with permission, remove power to the other
systems. Failure to take the necessary safety
precautions subjects the installer or
maintenance personnel to severe electrical
shock that may cause serious injury or death.
8. This equipment may connect to lead-acid
batteries. Battery posts, terminals, and related
accessories contain lead and lead compounds,
chemicals known to the state of California to
cause cancer and birth defects or other
reproductive harm. Wash hands after
touching batteries.
1. Follow proper grounding instructions.
2. If connecting batteries, remove the battery-box-
fuse or trip the circuit breaker. Check batteries
and connections for proper polarity and power
before connecting the batteries to the system
3. To remove the circuit breakers or fuses, the DC
and/or AC input to the system will need to be
disconnected, thereby disabling the system
output to the load(s). Take the necessary
precautions and inform the plant engineer that
the system output power to the loads will be
disabled.
4. Before performing any maintenance, ensure AC
or DC power is not applied to the system.
5.
5
5..
Fuse holders, fuses, and circuit breakers are not
to be loaded to more than 80 percent of their
ampere rating.
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PECO II, Inc. NETMACS II Manual
SECTION 1: INSTALLER INFORMATION
CHAPTER 1: GENERAL INFORMATION
1.1 GENERAL
The paragraphs that follow contain information that is intended to help the user with the understanding of
the
NetMACS II operation. The system is configured with 24 Universal Input monitoring points (Analog (AI) or
Digital (DI)), which may be established (named) by the user, however a standard factory configuration is
installed prior to ship.
The NetMACS II basic system is comprised of (1) 6200608P-3 Gateway card, (1) 6200467P Relay card,
and (1) 6200442P1-1 PicoMACS II card. A total of 31 more PicoMACS II’s can be connected to a single
NetMACS II.
1.2 SYSTEM DESCRIPTION
The NetMACS II basic (Fig. 1-1) provides up to 24 universal monitoring points used for digital or analog
inputs that may be identified (named) by the user. These monitoring points can be used to monitor a
variety of electronic equipment. The NetMACS II is a programmable unit that allows for each input to be
customized to the parameters established by the user. As equipped, the NetMACS II allows 10BaseT
Ethernet connectivity. The system operates from a -20 to -60 VDC power input via the connection on the
side of the unit, refer to Figure 1-4.
In addition, the NetMACS II is equipped with a digital output option that provides four relay channels,
each providing two Form C contacts. These relays reside on the companion interface card (for
connection points see fig. 1-5) and extend plant alarms created within the NetMACS II.
Figure 1-1. Front View of NetMACS II
NOTE: If the NetMACS II will be used with a TL1 SNMP Bridge, refer to manual #4380201PD for further
TL1 details.
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CHAPTER 2: MECHANICAL INSTALLATION
1.3 DIMENSIONS
Width: 19”
Depth: 9.5”
Height: 1.75”
1.4 MECHANICAL INSTALLATION
The paragraphs that follow contain the necessary procedures to install the system.
A. Remove the system from the shipping container as follows:
1. With a utility knife and starting at the four top corners of the cardboard shipping container and
working down, carefully and slowly cut the corners of the cardboard until the shipping container
separates.
2. Remove the excess packing material.
3. Inspect the equipment. Note any shipping damage, if present, and immediately notify the carrier
and PECO II at the numbers listed at the front of this manual. It is recommended that if there is
shipping damage, photographs be taken of the damage.
4. Take an inventory.
B. Ensure the system matches the order that was placed.
All external wiring will be connected by the installer, including: the input power, individual wiring to input
channels, alarm wiring to customer furnished external alarms (if required), the serial local connection,
etc.
C. Mount the system as follows: (instructions for use and installation are also on the print)
1. Ensure there is proper clearance to install the system.
2. Use brackets 4082048P for 19" mtg. For 23" mounting use brackets 4082048P-2.
3. Put the system into position and secure with screws at each mounting bracket
(Refer to figure 1-2).
Mounting
Brackets
Figure 1-2. Location of Mounting Brackets
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Figure 1-3. Wall Mounting Brackets (NetMacs shown)
WALL MOUNT OPTION (see Figure 1-3, detailed instructions for use and installation are also on
the print)
1.Use brackets 4082048P for 19" mtg. For 23" mounting use brackets 4082048P-2.
2. Adjust the wiring cover to match the width of the unit.
3. Re-use the mounting bracket hardware from the unit.
4. Ensure that the star lock and dragon tooth washers are placed per print to maintain the frame
ground integrity.
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CHAPTER 3: ELECTRICAL CONNECTIONS
Note 1: Fuse or circuit breaker protection external to the system is to be provided by the customer unless
factory wired into a power board.
Note 2: Wire sizes are based on the voltage drop considerations and the National Electric Code
Table 310-16 for copper wire.
1.5 GENERAL
The NetMACS II is installed with -20 to -60 VDC input power. In addition, several connections will be
made for monitoring points, alarms, and interfaces.
1.6 INPUT POWER REQUIREMENTS
(See The T-drawings contained as an attachment to this manual, the plant manuals, and the associated
configuration sheets for diagrams of connections.)
The input voltage required is -20 to -60 VDC. This source must be fused with a one and a third amp (1
1/3A) fuse and is provided internally (see figure 1-3). Fuse Location
Figure 1-3. Location of 1 1/3Amp Input Power Fuse
1.6.1 INPUT ELECTRICAL CONNECTIONS
The system electrical input connection is on the left side of the system (looking at the front). The
system operates on a -20 to -60VDC power input. See Figure 1-4 and Table 1-1.
Figure 1-4. Input Power Connection
Table 1-1. System 48 VDC Power (All) Terminals
Terminal Capacity Terminal Type
Recommended
Wire Size
Recommended DC
Feeder
18-22 AWG
Push-In Terminals on Interface
PWB (TB1) 20 GA 1 1/3 Amps
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1.7 ANALOG INPUTS (AI), DIGITAL INPUTS (DI), & DIGITAL OUTPUTS (DO)
All Analog Inputs (AI) and Digital Inputs (DI) are to be wired by the on-site installer. The inputs are on the
back of the NetMACS II. The top row is for the positive input, while the bottom row is for the return. See
Figure 1-5 and Table 1-2 and 1-3.
CAN
Connection
Si
g
nal In
p
uts Di
g
ital
Ground In
p
uts
Figure 1-5. Location of Input Channels
Digital (alarm) outputs are to be wired by the on-site installer to the office alarm collection system per
TELCO assignment. See the relay pin outputs below.
ABCDEFGHIJKL
closure when on closure when on closure when on closure when on
* * * * * * * * * * * *
closure when off closure when off closure when off closure when off
1
RELAY 1 RELAY 4 RELAY 7 RELAY 10
1
closure when on closure when on closure when on closure when on
* * * * * * * * * * * *
closure when off closure when off closure when off closure when off
2
RELAY 2 RELAY 5 RELAY 8 RELAY 11
2
closure when on closure when on closure when on closure when on
* * * * * * * * * * * *
closure when off closure when off closure when off closure when off
3
RELAY 3 RELAY 6 RELAY 9 RELAY 12
3
Table 1-2. Input (AI/DI) Terminals
Terminal
Capacity
Terminal Type Recommended
Wire Size
20-24 AWG (Solid) Wire-Wrap Terminals 22 GA Twisted Pair.
(1350010P)
Table 1-3. DO (Digital Output) Terminals (When ordered with Digital Output Option)
Terminal Capacity Terminal Type Recommended
Wire Size
20-24 AWG (Solid) Wire-Wrap Terminals 22 GA Twisted Pair.
(1350010P)
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1.8 COMMUNICATION INSTALLATION
A. Connect the communications to the NetMACS II as follows:
1. For local communications, connect to the serial interface via the DB25 connector located on the
back of the panel. A null modem cable is required for connecting to a PC. For a DB9 PC
connection, a DB25 to DB9 adapter is needed.
2. For a permanent Ethernet connection, plug the RJ45 connection into the RJ45 socket (J15) in
the rear of the system. Verify Ethernet Link Valid (L5) on the Gateway PWB is lit.
3. For a modem connection (when ordered) with a rack-mounted system, connect the modem
connection located on the rear of the system (J11) with an RJ11 type connector.
4. To connect the CAN, wire the connector as follows:
a. Start by trimming back 2" of sheath, filler, and foil. Do not cut any wires, including bare
(GND-DRAIN) wire until step 2.
Ensure that there are no nicks in the insulation on the wires.
b. Cut individual lengths of wire as indicated:
c. Strip and tin each lead to ¼"
d. Install 1" of 110809 heat shrink tubing as shown (DO NOT apply heat until step f ).
e. Install leads in 3090369P-5 connector as shown:
f. Apply heat to heat shrink tubing and fasten with cable tie.
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NOTE: On the end of
each CAN cable there
is a 120 ohm resistor.
This resistor needs to
be removed from each
cable, except the last
supplemental unit. If
no supplemental unit is
required, the resistor
on the main unit will
remain in place.
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PECO II, Inc. NETMACS II Manual
CHAPTER 4: INITIAL TURN ON & ACCEPTANCE
PROCEDURES
1.9 APPLYING INPUT POWER
Once all input and output connections have been made, apply the required –20 to -60VDC input power to
the NetMACS II. Once this is accomplished, the acceptance procedures may begin. First, Con_ui must
be installed on the user’s PC that is connected to the NetMACS II.
1.10 CONSOLE USER INTERFACE (Con_ui)
Refer to the Con_ui manual (4380200PD) contained as an attachment to this manual.
Con_ui.exe is a Client-based program that executes on the User’s PC. Con_ui provides a text-based
User interface to the Gateway. This interface is similar to MS-DOS™ with its command line prompt and
structured syntax.
1.10.1 USING CON_UI (CONSOLE USER INTERFACE)
Prior to running Con_ui, four conditions must be met. These conditions, A through D, are as follows:
A. Physical Connection to the User’s Network or the User’s PC. The User’s PC must be
connected to the network on which the NetMACS Gateway resides. Alternately the User’s PC may
be directly connected to the Gateway via an Ethernet cable (RJ45 to RJ45, cross connect wired) or
through a serial cable, (DB9F to DB25M, null modem wired) connection. Note: If a serial
connection is used, select an unused COM port on the User’s PC. An adapter is required if the
selected COM port is not a DB9 connector.
B. NetMACS Gateway IP Configuration. A unique IP address must be assigned to the Gateway by
a Network Administrator. The Gateway must then be configured to use this assigned IP address. If
the Network Administrator needs to know what sockets to open up for the IP address, in addition to
FTP and HTML the system requires 80 and 1500 to be opened to pass browser and Con_ui data.
1. Ethernet Connection
If a serial connection is used to connect, skip to the Serial Connection section. The IP address on the
User’s PC must be changed initially in order to connect to the Gateway. This allows the IP address of the
Gateway to be changed to the address as assigned above. The IP address for the NetMACS II is stated
on a tag, which is attached to the unit. This manual uses the Factory default IP address (Users IP
address may be different) for the Gateway, which is 10.1.4.50, the IP address of the User’s PC must first
be changed so that it is in the same scope as the Gateway’s address. Setting the IP address of the
User’s PC to 10.1.4.30 satisfies this requirement. For specific instructions on changing the IP address of
the User’s PC consult the Corporate Network Administrator or, for Users who are familiar with the terms
and procedures stated previously, abbreviated instructions are as follows:
a. Abbreviated Instructions for Changing the User PC’s IP Address in Windows 98
Please note: Changing the IP address of the User’s PC, which is network connected, will cause
the PC to no longer be part of the local network. For this reason it is suggested that a portable PC be
configured and directly connected to perform this task. In Windows9X™, the IP address can be changed
by selecting Start ≡Settings ≡Control Panel ≡Network ≡TCP/IP->.... Ethernet.......≡Properties. Select the
radio button next to “Specify an IP address” and type 10.1.4.30. For the subnet mask, type
255.255.255.0. When all open Network windows are closed, Windows9X™ will prompt to restart for
changes to take effect. Choose Yes. After the User’s PC restarts, it is ready to connect to the Gateway
through Con_ui.
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b. Abbreviated Instructions for Changing the User PC’s IP Address in Windows 2000
1. Open the local area connection (Ethernet) through the Start menu. Refer to Figure 1-6.
Fi
g
ure 1-6
2. Select Properties.
3. Next, highlight “Internet Protocol (TCP/IP)” and click Properties. Refer to Figure 1-7.
4. Next, select the Use the following IP address option and enter the following (Figure 1-8).
IP address: 10.1.4.100
Subnet mask: 255.255.248.0
Default gateway: 10.1.1.1
Figure 1-8
Figure 1-7
5. Click OK on all screens. The PC may require a reboot, if so reboot now.
6. Connect the crossover (Ethernet) cable to both, the PC and the NetMACS II.
c. Abbreviated Instructions for Changing the User PC’s IP Address in Windows XP
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1. Open the network connections on the PC, as shown in figure 1-9.
Figure 1-9
2. Right click on the LAN connection and select properties. Refer to Figure 1-10 below.
Figure 1-10
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3. Next, highlight “Internet Protocol (TCP/IP)” and click Properties. Refer to Figure 1-11.
4. Select the Use the following IP address option and enter the following (Figure 1-12).
IP address: 10.1.4.100
: .0
:
5. Click OK on all screens. The PC may require you to reboot, if so reboot now.
6. Connect the crossover (Ethernet) cable to both, the PC and the NetMACS II.
Figure 1-12
Figure 1-11
Subnet mask 255.255.248
Default gateway 10.1.1.1
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3. Serial Connection
The Serial Connection does not require the IP address of the User’s PC to be changed. Rather, it
uses the Direct Cable Connection component of the Windows9X™ Operating System to establish
a PPP (point to point protocol) connection to the Gateway.
a. Abbreviated Instructions for Direct Cable Connection
A portable PC should be configured and directly connected to perform this task. In
Windows9X™, the IP address can be changed by selecting Start ≡Programs ≡Accessories ≡
Direct Cable Connection (or Accessories ≡Communication ≡Direct Cable Connection). If
this option does not appear on the User’s PC, the Direct Cable Connection program must be
installed from the original Windows™ media. (Control Panel, Add/Remove Programs,
Communications, etc.)
The connection process will take the User through several dialog boxes, resulting in the direct
connection. In the first Dialog box, select the radio button next to GUEST. In the next Dialog
Box, select the COM port to be used, and in the last Dialog Box, select finish.
As the process continues, Status Dialog Boxes will appear indicating User Name and
Password verifying, the verified. If prompted for “Enter Network Password”, select cancel (A
password is not required for the connection, only for the Con_ui session). Likewise, if
prompted for “Host Computer Name” also select cancel. When successful, the status dialog
box “Direct Cable Connection” Status: Connected via Serial Cable on COMX will remain on
the screen. Do not close this box, doing so will drop the connection and end the session. If
desired, this window may, however, be minimized.
C. Verifying the Network Connection
NOTE: The Gateway responds to two IP addresses, one configurable, and the other fixed. The IP
address depends on which connection was established (Ethernet or Serial) For the remainder of the
document the Ethernet IP address will appear in the text, followed by the fixed Serial IP address in
(parenthesis). Example 10.1.4.50 (10.0.0.1)
While Console User Interface is a true Windows™ 32 bit application, it is not graphical. For this reason it
runs inside an MS-DOS™ window. From the Start button, Choose Programs, then MS-DOS™ Prompt.
An MS-DOS™ window will open on the screen. To verify the network connection, at the MS-DOS™
prompt type “ping 10.1.4.50 (10.0.0 TT.1)" MS-DOS™ will respond with “Pinging 10.1.4.50 (10.0.0.1) with
32 bytes of data” If it is successful in finding the Gateway, MS-DOS™ will respond with “Reply from
10.1.4.50 (10.0.0.1): bytes=32 time=xxms L=xx” If MS-DOS™ responds with messages such as
“Destination Host Unreachable, or “No reply from....” there is a problem with the configuration. This
problem must be corrected prior to running Con_ui.
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D. Changing the IP Address of the Gateway (Refer to section 1.10.3)
1.10.2 STARTING CON_UI
NOTE: This manual will use Drive A as the Floppy drive, the user’s computer Floppy Drive may
differ.
From the Start button, choose Programs, then MS-DOS™ Prompt. An MS-DOS™ window will
open on the screen. Insert the 3.5" Diskette, supplied by the Factory, into Floppy Drive A.
Change the current directory to Drive “A:” The MS-DOS™ prompt will now be “A:\>”
At the MS-DOS™ prompt type “Con_ui 10.1.4.50 (10.0.0.1)". If prompted for a password; type
“macs”. When the password is accepted, a session is started by showing the standard logon and
Header information.
Please Note: Con_ui keywords or commands will appear underlined in the following text. Text
which shows interaction between Con_ui and the User will appear as follows: Text or Prompts
from Con_ui will appear in Bold Italics, while the User’s response will appear in italics. Below is
an example of a typical logon:
A:\>con_ui 10.1.4.50 (10.0.0.1)
Password? macs (Note: password is not echoed to the screen!)
Control Evaluation v4.55, Interface v4.55
PECO II, Inc.
1376 St. Rt. 598
Galion, OH 44833
Copyright (c) PECOII, Inc. Controls Corp. 1990-2001. All rights
reserved.
PECO II, Inc.
NetMacs Monitor, and Alarm System
Level 3 Monitor System
620NETP-10
-
-
Enter MENU, HELP, or ? for List of Commands
Application Program Version 6
Number of active alarms: 0
Wed Oct 10 2001 10:44:37 Auto DST
Command?
Start Con_ui Session
Customer Definable
Password
Standard Logon Text
Standard Logon Text
Standard Logon Text
Customer Definable
Header
Customer Definable
Header
Customer Definable
Header
Customer Definable
Header
Customer Definable
Header
Customer Definable
Header
Customer Definable
Header
Customer Definable
Header
Standard Logon Text
Standard Logon Text
Command Prompt
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Important editing note: The User may abort any chain of commands and return to the Command?
Prompt by using the Ctrl C (^C) key combination. (Press and hold the Ctrl key, then press the C
key.)
1.10.3 CHANGING THE GATEWAY IP ADDRESS
To change the IP address of the Gateway, perform the following:
Command? access
Command? setup
Setup? Network
Network Configuration? ?
Choose from -
IP-Configuration
Domain-Name
System-Name
Title
Reply-To
User-Id
Network Configuration? IP-Configuration
Current IP Configuration:
IP address: 10.1.4.40
Netmask: 0.0.0.0 Gateway: 10.1.1.1
Network configuration is user specified
IP address? 10.1.4.42
Netmask? 0.0.0.0
Gateway address? 10.1.1.1
New IP address, 10.1.4.42, will take effect after next boot
Command?
Get to Programming Level
Select Setup sub-menu
Select Network
Entering "?" here will provide a
list of options to choose from.
The ? can be entered from any
of the prompts to obtain a list of
possible selections.
Select IP-Configuration
Current Information is displayed
Enter new IP address
Enter Netmask
Enter Gateway address
User is returned to the
command prompt
After resetting, the Gateway is now responding at its new IP address. At this time, the User’s PC must
be set back to its original IP address. Keep in mind that the next time Con_ui is started; the IP address
used must be the new IP address of the Gateway as set in the steps above.
1.11 OPERATIONAL CHECKOUT
For the entire operational checkout, a computer with Con_ui loaded is needed (refer to paragraph 1.10).
A. Connect a PC to the NetMACS II communication port RS-232 (DTE) J14 (Gateway) using a customer
supplied null modem cable, or via the RJ45 Ethernet port (J15). Refer to sections 2.1.7 and 2.1.8.
B. Compare a known voltage level at one channel of the NetMACS II to the corresponding reading
indicated through the Con_ui interface. Error should be less than +/- .1Vdc. Refer to 4380200PD
contained as an attachment for detailed information regarding Con_ui.
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PECO II, Inc. NETMACS II Manual
C. Verify another analog reading is available. All readings should be accurate to within 0.5% of full scale.
There are numerous monitoring points that are available on a typical –48 VDC power plant. Mid-string
voltage and battery string currents are listed below.
D. Read the midstring battery voltage channels and verify the readings on the NetMACS II. Readings
should be within ±0.1Vdc of the actual reading taken at the battery string. This should clear any alarms
that are being logged in by midstring difference voltage channels and alarm outputs from DO1. Enter
adjustments in the channels as required to match the actual voltage.
E. The battery string shunt channels (when equipped) have been calibrated at the factory by simulating
battery currents. Verify their accuracy by turning off all the rectifiers and allowing the batteries to carry the
load. Measure the millivolts present at the shunt sense lead connection points and equate it to the
amount of current that is being discharged from the batteries. This should be a negative reading on the
NetMACS II channel. Compare the measured reading to the NetMACS II reading. If readings do not
match, verify the shunt size matches the programmed full-scale range in the NetMACS II. If these match
but the readings are more than 0.5% off, then enter an adjustment to the channel to make them match.
Turn the rectifiers back on. This should result in the rectifiers providing charge current to the batteries.
This reading should be positive on the NetMACS II.
F. Verify AC voltage readings match actual measurements. Enter an adjustment to the channel as
required.
G. Verify proper ambient temperature readings (when equipped) at the NetMACS II. Adjustment was
entered at the factory for this channel. If temperatures differ by more than 2 degrees, enter an
adjustment for the channel.
H. Using Con_ui, clear the alarm log of the NetMACS II. (Type access, then enter, type clear, then enter,
type alarm log, then enter.
I. Using Con_ui, clear the trend log of the NetMACS II. (Type access, then enter, type clear, then enter,
type trend log, then enter.)
J. Using Con_ui, clear the analog statistics of the NetMACS II. (Type access, then press enter, type
clear, then press enter, type analog statistics, then press enter.)
Page 20 Issue 16, February 2007
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