PennEngineering Atlas 800 Series User manual

OPERATING INSTRUCTIONS
SERIES 800 AND 900
SPIN-SPIN TOOLS
MODELS 901, 902 & 903
IN-LINE TOOLS
MODELS 911, 912 & 913
RIGHT ANGLE TOOLS

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MAIN COMPONENTS
A. Socket head cap screw (pull-up stud)
B. Anvil
C. Trigger
Position ‘F’ Forward Rotation
Position ‘R’ Reverse Rotation
D. Air line connector
(Figure 1)
MAIN COMPONENTS
© Copyright 2009

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GENERAL NOTES:
The model 801, 802, 803, 804 and 806 pneumatic tools are designed to provide a
user friendly, light weight, quiet, fast and powerful threaded insert installation tool.
They are designed to provide long life and trouble free service.
Filter regulator oil Schrader Bellows®Model No. F442 is recommended for use with
these air tools. The performance of these components is reliable and they provide
clean, oiled and regulated air to the tools.
Recommended hose size is 5/16” or 3/8” inside the diameter.
If a quick disconnect assembly is used utilize components with an inside diameter of
¼ inch, so that the air supply is not restricted.
It is recommended that the filter regulator oiler be located within sixty inches, or less,
from the air tool so that air pressure readings at the gage are indicative of what the
tool is actually receiving.
We recommend that you use a good grade of socket head cap screw with good clean
threads.
GENERAL NOTES AND TECHNICAL DATA
TECHNICAL DATA:
Recommended air pressure: 45 to 100 psi
Weight (801, 802, 803, 804): 2.5 lbs.
Weight (806): 3 lbs.
The air supply to the tools should be dry and free of contamination, to prevent
premature wear and tear of the internal components. IT is essential for reliable
installation of fasteners, that a filter, pressure regulator, and oiler system be used,
and located in close proximity to the tool.

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OPERATING INSTRUCTIONS:
With the tool disconnected from the airline, check to see that the socket head cap
screw extends beyond the face of the anvil far enough to allow at least one thread of
the screw to extend beyond the end of the insert. If the screw is not long enough,
measure what is required and get a socket
head cap screw that is long enough.
If you set up on a first grip fastener and you
are going to install second grip inserts in
the same work area, get a screw that is long
enough to extend at least one thread beyond
the end of the longest fastener.
Now, connect the air line to the tool. Hold the threaded insert to the tool mandrel.
Actuate position ‘F’ of the trigger (figure 1) and start engagement of the insert
threads on to the tool mandrel. Stop fastener engagement just before the head of the
insert comes in contact with anvil face.
Insert the fastener into the installation hole of a test plate, that is the same material
and thickness, as the actual application.
Actuate the position ‘F’ of the trigger and let the socket head cap screw mandrel drive
through the fastener and clinch it securely into the test plate and allow the air tool to
stall.
Actuate position ‘R’ of the trigger (the bottom rocker) and disengage the tool mandrel
from the installed fastener.
GENERAL OPERATING INSTRUCTIONS

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OPERATING INSTRUCTIONS FOR MODEL 806
OPERATING INSTRUCTIONS FOR MODEL 806:
600 RPM Pneumatic spin/spin tool with internal clutch, capable of installing thread
sizes of M4-M6, 632-1/4.
With the tool disconnected from the airline, check to see that the socket head cap
screw extends beyond the face of the anvil far enough to allow at least one thread of
the screw to extend beyond the end of the insert. If the screw is not long enough,
measure what is required and get a socket
head cap screw that is long enough.
If you set up on a first grip fastener and you
are going to install second grip inserts in
the same work area, get a screw that is long
enough to extend at least one thread beyond
the end of the longest fastener.
Now, connect the air line to the tool. Hold the threaded insert to the tool mandrel.
Actuate position ‘F’ of the trigger (figure 1) and start engagement of the insert
threads on to the tool mandrel. Stop fastener engagement just before the head of the
insert comes in contact with anvil face. Rotate torque adjusting cap (Part #806-39)
to desired thread size (M4-M6, 632-1/4).
Insert the fastener into the installation hole of a test plate, that is the same material
and thickness, as the actual application.
Actuate the position ‘F’ of the trigger and let the socket head cap screw mandrel drive
through the fastener and clinch it securely into the test plate and allow the air tool to
stall.
Actuate position ‘R’ of the trigger (the bottom rocker) and disengage the tool mandrel
from the installed fastener.

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PREVENTIVE MAINTENANCE:
Lubricate Socket Head Cap Screw:
It is recommended that you dip the first few threads in light oil every several
installations to reduce wear.
Lubrication of Gearing:
All air tools containing gears should be lubricated weekly with standard gear grease.
(Caution: excessive lubricant will affect the tools speed and power.)
Flushing of Tool:
It is recommended that air tools be flushed weekly with a solution of three parts
cleaning solvent and one part oil.
Proper Handling:
Although very durable, pneumatic tools have sensitive internal components and need
to be treated as such. Droppings or dragging these tools, could cause damage to
inner mechanism.
If at any time, you have any difficult with the operation or maintenance of this tool,
feel free to call collect.
Atlas Customer Service: [phone]
Toll Free: 877-682-2505
E-mail: [email protected]
PREVENTIVE MAINTENANCE

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ATLAS 800 SERIES TROUBLE SHOOTING GUIDE
1. Do I need to put my tool on a regulated supply line?
Yes, because it reduces any complications with high pressures and overloads on the tool or the part. Also
the supply line should have a filter on it to remove any dirt or any other contaminate from the air supplied.
2. Why does my installation tool strip the threads out of my part?
The power of the tool is too high and needs to be reduced. Air pressure needs to be reduced to reduce the
power of the tool.
3. Why do I keep breaking and bending the installation studs?
The power of the tool is too high and needs to be reduced. Air pressure needs to be reduced to reduce the
power of the tool.
4. How much air pressure does it take to properly install my part?
A sample instillation needs to be done at various pressure settings to determine a good pressure without
damaging the tool or part but fully installs the part. Recommendations are to start with lower pressure.
5. I can’t fine tune the line pressure of the supply line to the tool. What do I do?
You must adjust the pressure of the supply line while the tool is running. NO part should be on the tool
while doing this.
6. Will my smaller tool or larger tool install a larger or smaller part?
It is not recommended to use the tools for larger or smaller parts than what is recommended, But if very
cautious, with pressures you may use a larger tool with a smaller part. You cannot use a smaller tool for a
larger part because it can severely damage internal workings of the tool.
7. How often should I do PM on my tool?
Twice in a normal operating day (8 hour usage), you should disconnect the air line and give a small bit of oil
into the air inlet of the gun. Once a week you should remove the nose piece from the gun and remove the
bearing and cap screw for cleaning and grease.
8. How often should I replace the cap screw or bearing?
Any time you see or feel excessive wear on any of the parts, you should clean or replace them immediately.
9. Can I repair my own tool?
It is not recommended, but you can only if the tool is older than 1 year and the warranty has expired,
otherwise you will void the warranty. Also be careful not to damage housing when disassembling.
10. Where do I find the parts list for my gun?
Most of the time there will be a repair manual for your tool in the container that the original shipment came
in. There is a parts list and breakdown in this book. If you do not have a repair manual, ask and we can fax
you one or even mail or e-mail one. There is a full manual in PDF format available.
11. How do I send my tool in for repairs?
You should call your supplier to let them know that you have a tool or part that needs to be returned to
Atlas™ for repairs. Then you or the supplier can call us for a Repair Order number for tracking the tool as it
comes in for repair.

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MODEL 801 / 802
NOSE PIECE CONFIGURATIONS
SEE CHART
SPECIFICATIONS
FREE SPEED: 3000 (RPM)
801 ONLY
FREE SPEED: 1500 (RPM)
802 ONLY
AIR PRESSURE: 90 PSI
AIR INLET: 1/4” (NPT)
AIR CONSUMPTION: 5CFM
THREAD SIZE: M3, M4
HOSE SIZE: 3/8” (9.5 MM)
801: 4-40, 6-32, 8-32
3MM, 4MM
802: #1024, 1032, 5MM

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EXPLODE NO. DESCRIPTION ATLAS P/N QTY.
1 Air Inlet SPN-00001 1
2 Exhaust diffuser SPN-00002 1
3 Handle Assembly SPN-00003 1
4 Roll Pin ø3 X 28 (MM) SPN-00004 1
5 Trigger SPN-00005 1
6A Gasket SPN-00040 1
6 Ball Bearing (696z) SPN-0006 1
7 Rear End Plate SPN-0007 1
8 Rotor 67 SPN-0008 1
8A Sun Gear (12T) SPN-00029 1
9 Rotor Blade SPN-0009 5
10 Roll Pin ø 2.5 X 10 (MM) SPN-00010 2
11 Cylinder SPN-00011 1
12 Front End Plate ø 34 X 6 (MM) SPN-00013 1
13 Ball Bearing (626z) SPN-00015 1
14 Washer SPN-00016 1
15 Planet Gear (15T) – (801 only) SPN-00017 3
15 Planet Gear (18T) – (802 only) SPN-00026 3
16 Planet Pin (801 only) SPN-00027 1
16 Planet Pin (802 only) SPN-00018 1
17 Internal Gear SPN-00044 1
18 Drive Spindle SPN-00020 1
18A Retaining Ring SPN-00019 1
19 Ball Bearing (6200z) SPN-00046 2
20 Nose Housing SPN-00021 1
21 Locking Balls SPN-00022 2
22 Change Value Spring SPN-00023 1
23 Quick Change Sleeve SPN-00024 1
25 Circlip SPN-00025 1
A Hex Driver See Chart Below 1
B Screw Mandrel See Chart Below 1
C Bearings Assy. See Chart Below 1
D Anvil See Chart Below 1
MODEL 801 / 802
Complete
Thread Size Nose Piece A B C D
Assembly
4-40 AENP-440 AEHD-4 AESH-440-150 AEPB-4 ANSS-4
6-32 AENP-632 AEHD-6 AESH-632-150 AEPB-6 ANSS-6
8-32 AENP-832 AEHD-8 AESH-832-150 AEPB-8 ANSS-8
10-24 AENP-1024 AEHD-10 AESH-1024-150 AEPB-10 ANSS-10
10-32 AENP-1032 AEHD-10 AESH-1032-150 AEPB-10 ANSS-10
M3 AENP-M3 AEHD-M3 AESH-M3-35 AEPB-M3 ANSS-M3
M4 AENP-M4 AEHD-M4 AESH-M4-35 AEPB-M4 ANSS-M4
M5 AENP-M5 AEHD-M5 AESH-M5-45 AEPB-M5 ANSS-M5

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SPECIFICATIONS
FREE SPEED: 600/400 (RPM)
AIR PRESSURE: 90-110 PSI
AIR INLET: 1/4” (NPT)
AIR CONSUMPTION: 5 CFM
THREAD SIZE: M8, M10
HOSE SIZE: 3/8” (9.5 MM)
803: 2520, 2528, 6MM
804: 3118, 3124, 3716, 3718
8MM, 10MM
NOSE PIECE CONFIGURATIONS
SEE CHART
MODEL 803 / 804

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EXPLODE NO. DESCRIPTION ATLAS P/N QTY.
1 Air Inlet SPN-00001 1
2 Exhaust diffuser SPN-00002 1
3 Handle Assembly SPN-00003 1
4 Roll Pin ø3 X 28 (MM) SPN-00004 1
5 Trigger SPN-00005 1
6A Gasket SPN-00040 1
6 Ball Bearing (696z) SPN-00006 1
7 Rear Plate SPN-00007 1
8A Sun Gear (#803 only) SPN-00029 1
8 Rotor 6t (#803 only) SPN-00008 1
9 Rotor Blade SPN-0009 5
10 Roll Pin ø 2.5 X 10 (MM) SPN-00010 2
11 Cylinder SPN-00011 1
12 Front End Plate ø 34x6 (MM) SPN-00013 1
12 Front End Plate ø 34x8 (MM) SPN-00054 1
13 Ball Bearing 626zz (#803) SPN-00015 1
13 Ball Bearing 698zz (#804) SPN-00028 1
14 Washer SPN-00016 1
15 Planet Gear (15t) (#803) SPN-00017 6
15 Planet Gear (16t) (#804) SPN-00036 6
16 Gear Cage (#803) SPN-00027 2
16 Gear Cage (#804) SPN-00037 2
17 Sun Gear (12t) (#803) SPN-00041 1
17 Sun Gear (9t) (#804) SPN-00038 1
18 Internal Gear (#803) SPN-00045 1
18 Internal Gear (#804) SPN-00049 1
19 Drive Spindle SPN-00020 1
19A Retaining Ring SPN-00019 1
20 Bearing (6200z) SPN-00046 2
21 Nose Housing SPN-00032 1
22 Locking Balls SPN-00022 2
23 Spring SPN-00023 1
24 Quick Change Sleeve (#803) SPN-00024 1
24 Quick Change Sleeve (#804) SPN-00024 1
26 Circlip SPN-00025 1
A Hex Driver See Chart Below 1
B Screw Mandrel See Chart Below 1
C Bearing Set See Chart Below 1
D Anvil See Chart Below 1
MODEL 803 / 804
Complete
Thread Size Nose Piece A B C D
Assembly
1/4 -20 AENP-2520 AEHD-25 AESH-2520-175 AEPB-25 ANSS-25
1/4-28 AENP-2528 AEHD-25 AESH-2528-175 AEPB-25 ANSS-25
5/16-18 AENP-3118 AEHD-31 AESH-3118-175 AEPB-31 ANSS-31
5/16-24 AENP-3124 AEHD-31 AESH-3124-175 AEPB-31 ANSS-31
3/8-16 AENP-3716 AEHD-37 AESH-3716-175 AEPB-37 ANSS-37
3/8-24 AENP-3724 AEHD-37 AESH-3724-175 AEPB-37 ANSS-37
M6 AENP-M6 AEHD-M6 AESH-M6-45 AEPB-M6 ANSS-M6
M8 AENP-M8 AEHD-M8 AESH-M8-45 AEPB-M8 ANSS-M8
M10 AENP-M10 AEHD-M10 AESS-M10-45 AEPB-M10 ANSS-M10

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MODEL 805
SPECIFICATIONS
FREE SPEED: 900 (RPM)
805 ONLY
AIR PRESSURE: 90 PSI
AIR INLET: 1/4” (NPT)
AIR CONSUMPTION: 5CFM
THREAD SIZE: M3, M4
HOSE SIZE: 3/8” (9.5 MM)
805: 1/4-20, 1/4-28, M6

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MODEL 805
Complete
Thread Size Nose Piece A B C D
Assembly
1/4 -20 AENP-2520 AEHD-25 AESH-2520-175 AEPB-25 ANSS-25
1/4-28 AENP-2528 AEHD-25 AESH-2528-175 AEPB-25 ANSS-25
M6 AENP-M6 AEHD-M6 AESH-M6-45 AEPB-M6 ANSS-M6
EXPLODE NO. DESCRIPTION ATLAS P/N QTY.
1 Air Inlet SPN-00001 1
2 Exhaust Diffuser SPN-00002 1
3 Handle Assembly SPN-00003 1
3A Handle Extension SPN-00034 1
4 Roll Pin ø3 X 28 (MM) SPN-00004 1
5 Trigger SPN-00005 1
6 Ball Bearing (696z) SPN-00006 1
6A Gasket SPN-00040 1
7 Rear End Plate SPN-00007 1
8 Rotor 6T SPN-00052 1
9 Rotor Blade SPN-00053 5
10 Roll Pin ø2.5 X 10 (MM) SPN-00010 2
11 Cylinder SPN-00055 1
12 Front End Plate ø34x6 (MM) SPN-00013 1
13 Ball Bearing (626z) SPN-00015 1
14 Washer SPN-00016 1
15 Planet Gear (18T) SPN-00026 3
16 Planet Pin SPN-00018 1
17 Internal Gear SPN-00044 1
18 Drive Spindle SPN-00020 1
18A Retaining Ring SPN-00019 1
19 Ball Bearing (6200z) SPN-00046 2
20 Nose Housing SPN-00021 1
21 Locking Balls SPN-00022 2
22 Change Value Spring SPN-00023 1
23 Quick Change Sleeve SPN-00024 1
25 Circlip SPN-00025 1
A Hex Driver See Chart Below 1
B Screw Mandrel See Chart Below 1
C Bearings Assy. See Chart Below 1
D Anvil See Chart Below 1

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MODEL 806
SPECIFICATIONS
FREE SPEED: 600 (RPM)
AIR PRESSURE: 90 PSI
AIR INLET: 1/4” (NPT)
AIR CONSUMPTION: 5CFM
THREAD SIZE: #4-40 - 3/8”
HOSE SIZE: 3/8” (9.5 MM)

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MODEL 806
PART NO. DESCRIPTION QTY.
806-1 Air Inlet 1
806-2 Exhaust Diffuser 1
806-3 Handle Assembly 1
806-4 Pin 1
806-5 Trigger 1
806-6A Gasket 1
806-6 Ball Bearing (696) 1
806-7 Rear Plate (SPN-00007) 1
806-8 Rotor Blade (SPN-00009) 5
806-9 Rotor 1
806-9A Planet Gear 1
806-10 Cylinder 1
806-11 Front End Plate (SPN-00054) 1
806-12 Ball Bearing (626) 1
806-13 Washer 1
806-14 Planet Gear (15T) 6
806-15 Planet Pin 2
806-16 Gear 1
806-17 Planet Cage (Long) 1
806-18 Connecting Tube (Long) 1
806-19 Retaining Ring 1
806-20 Ball Bearing 2
806-21 Clutch 1
806-22 Ball Bearing 1
806-23 Steel Ball Fixing Plate 1
806-24 Cam Rider Ball 2
806-25 Washer 1
806-26 Ball Bearing 1
806-27 Washer 1
806-28 Change Value Spring 1
806-29 Drive Housing 1
806-30 Retaining Ring 1
806-31 Ball Bearing 1
806-32 Internal Gear 1
806-33 Nose Housing 1
806-34 Cam Rider Ball 2
806-35 Pin 4
806-36 Torque Adjusting Cap 1
806-37 Change Value Spring 1
806-39 Pin Stopper Washer 1
806-40 Spring Receiver 1
806-41 Spindle (Back) 1
806-42 Screw 1
806-43 Spindle Lock Screw 1
806-44 Ball Bearing 1
806-45 Washer 1
806-46 Spindle Cover 1

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NOSE PIECE CONFIGURATIONS
SEE CHART
MODEL 808
SPECIFICATIONS
FREE SPEED: 275 (RPM)
AIR PRESSURE: 90 PSI
AIR INLET: 1/4” (NPT)
AIR CONSUMPTION: 5 CFM
THREAD SIZE: 1/2”, M12
HOSE SIZE: 3/8” (9.5 MM)

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EXPLODE NO. DESCRIPTION ATLAS P/N QTY.
1 Air Inlet SPN-00001 1
2 Exhaust diffuser SPN-00002 1
3 Handle Assembly SPN-00003 1
3A Handle Extension SPN-00034 1
4 Roll Pin ø3 X 28 (MM) SPN-00004 1
5 Trigger SPN-00005 1
6 Ball Bearing (696z) SPN-00006 1
6A Gasket SPN-00040 1
7 Rear End Plate SPN-00007 1
8 Rotor 6t (Long) SPN-00052 1
9 Rotor Blade SPN-00053 5
10 Roll Pin ø 2.5 X 10 (MM) SPN-00010 2
11 Cylinder SPN-00055 1
12 Front End Plate ø 34x6 (MM) SPN-00013 1
13 Ball Bearing 626zz SPN-00015 1
14 Washer SPN-00016 1
15A Planet Gear 18t SPN-00026 3
15B Planet Gear 16t SPN-00036 3
16A Gear Cage SPN-00018 1
16B Gear Cage SPN-00037 1
17 Sun Gear (9t) SPN-00038 1
18A Internal Gear (#1) SPN-00056 1
18B Internal Gear (#2) SPN-00057 1
19 Drive Spindle SPN-00020 1
19A Retaining Ring SPN-00019 1
20 Bearing 6200z SPN-00046 2
20A Retaining Clip SPN-00047 1
21 Nose Housing SPN-00032 1
22 Locking Balls SPN-00022 2
23 Change Value Spring SPN-00023 1
24 Quick Change Sleeve SPN-00024 1
25 Circlip SPN-00025 1
26 Spindle Cover SPN-00050 1
A Hex Driver See Chart Below 1
B Screw Mandrel See Chart Below 1
C Bearing Set See Chart Below 1
D Anvil See Chart Below 1
MODEL 808
Complete
Thread Size Nose Piece A B C D
Assembly
1/2-13 AENP-5013 AEHD-50 AESH-5013-225 AEPB-50 ANSS-50
1/2-20 AENP-5020 AEHD-50 AESH-5020-225 AEPB-50 ANSS-50
7/16-20 AENP-4320 AEHD-43 AESH-4320-225 AEPB-43 ANSS-43
M12 AENP-M12 AEHD-M12 AESH-M12-45 AEPB-M12 ANSS-M12

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MODEL 901
SEE NOSE ASSEMBLY CHART
SPECIFICATIONS
FREE SPEED: 3000 (RPM)
AIR PRESSURE: 90-110 PSI
AIR INLET: 1/4” (NPT)
AIR CONSUMPTION: 5 CFM
THREAD SIZE: #4/3MM thru #8/4MM
HOSE SIZE: 3/8” (9.5 MM)

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MODEL 901
EXPLODE NO. DESCRIPTION ATLAS P/N QTY.
1 Motor Housing SPN-00150 1
2 Inlet Bushing SPN-00001 1
3 Stop Ring SPN-00151 1
4 Deflector SPN-00152 1
5 Housing Cap SPN-00153 1
6 Screw SPN-00154 2
7 Screw Pin SPN-00155 1
8 Lever SPN-00156 1
9 Gasket SPN-00157 1
10 Valve Screw SPN-00158 1
11 “O”-Ring SPN-00159 1
12 Reverse Retainer SPN-00160 1
13 Valve Spring SPN-00161 1
14 Throttle Valve SPN-00162 1
15 “O”-Ring SPN-00163 1
16 Valve Bushing SPN-00164 1
17 Reverse Valve SPN-00165 1
18 Reverse Valve Bushing SPN-00166 1
19 Reverse Valve Bushing SPN-00167 1
20A Lock Ring SPN-00168 1
20 Gasket SPN-00040 1
21 Ball Bearing (696 ZZ) SPN-00006 1
22 Rear End Plate SPN-00007 1
23 Cylinder SPN-00011 1
23A Roll Pin (ø2.55mmX ø10mm) SPN-00010 2
24 Rotor Blades SPN-00009 5
25 Rotor (6t) SPN-00008 1
26 Sun Gear SPN-00029 1
27 Front End Plate SPN-00013 1
27A Ball Bearing (626 ZZ) SPN-00015 1
28 Washer SPN-00016 1
29 Planet Gear (15t) SPN-00017 3
30 Gear Cage (.700) SPN-00027 1
32 Internal Gear SPN-00044 1
33A Retainer Ring SPN-00019 1
33 Driver Spindle SPN-00020 1
34 Ball Bearing (6200 Z) SPN-00046 2
34A Retaining Ring SPN-00047 1
35 Nose Housing SPN-00021 1
36 Locking Balls SPN-00022 2
37 Spring SPN-00023 1
38 Quick Change Sleeve SPN-00024 1
39 Circlip SPN-00025 1
40 Draw Bolt Driver See Charts On Pages 25, 26 & 27 1
41 Screw See Charts On Pages 25, 26 & 27 1
42 Rear Thrust Plate See Charts On Pages 25, 26 & 27 1
43 Roller Bearing See Charts On Pages 25, 26 & 27 1
44 Washer See Charts On Pages 25, 26 & 27 1
45 Nose Piece See Charts On Pages 25, 26 & 27 1

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SEE NOSE ASSEMBLY CHART
MODEL 902
SPECIFICATIONS
FREE SPEED: 1500 (RPM)
AIR PRESSURE: 90-110 PSI
AIR INLET: 1/4” (NPT)
AIR CONSUMPTION: 5 CFM
THREAD SIZE: #10/5MM thru 1/4” /6MM
HOSE SIZE: 3/8” (9.5 MM)