Pentair SHURflo 9325 Series User manual

OWNERS MANUAL
Note:
BEFORE CONNECTING OR OPERATING
THIS PRODUCT, PLEASE READ THESE
INSTRUCTIONS COMPLETELY.
9325 SERIES
12/24 VDC POWERED
SUBMERSIBLE PUMP
WARNING
DO NOT use any SHURflo pump for petrol/gasoline,
petroleum products, solvents, thinners or ANY other
flammable liquid with flash point below 180 F [82 C].
NOT FOR USE where flammable vapors are present.

2
TABLE OF CONTENTS
PAGE
INTRODUCTION 2
TOOLS REQUIRED FOR INSTALLATION & MAINTENANCE 2
COMPONENTS NEEDED FOR INSTALLATION 2
APPLICATION WORKSHEET and FLOW TABLES 3
PUMP CONNECTIONS & INSTALLATION INSTRUCTIONS 5
TROUBLESHOOTING 8
PUMP REMOVAL and DISASSEMBLY 9
PUMP RE-ASSEMBLY 11
TECHNICAL SPECIFICATIONS 14
PARTS LIST and REPLACEMENT PART KITS 15
SUBMERSIBLE PUMP ASSEMBLY DRAWING 16
WARRANTY 17
INTRODUCTION
This manual has been provided as an aid to the operator with information about
installing, operating, and servicing of the SHURflo 9325 Series Submersible Pump. The
engineers and technicians who designed and manufactured these pumps have developed
these instructions from their experiences.
These instructions should be read completely before installing your new pump. Keep this
manual readily available at all times for use when installing, operating, or servicing your pump.
For proper placement in the well refer to the application worksheet on pages 3-4.
This pump is not to be used with flammable liquids.
TOOLS REQUIRED FOR INSTALLATION & MAINTENANCE
#1 and #2 Phillips Screwdriver Wire Cutters
5/64" Allen Wrench Wire Strippers
5/32" Allen Wrench Pliers
3/16" Allen Wrench Dry Cloth or Cotton Tipped Applicator for cleaning O-Ring grooves
Electrical Tape Tie wraps
COMPONENTS NEEDED FOR INSTALLATION
APPLICATION WORKSHEET
POWER CABLE (Not Included)
COUPLER AND DISCHARGE FOR OUTLET (Included)
DISCHARGE HOSE OR PIPE (Not Included)
SAFETY LINE (Not Included)
POWER SUPPLY (Not Included)
FUSE (Not Included)
CONTROLLER (Not Included) Use a Linear Current Booster for optimum performance

3
APPLICATION WORKSHEET
Please fill in for your records.
MODEL NUMBER_____________________________ PUMP DISTRIBUTOR:
SERIAL NUMBER_____________________________ Name_______________________________________________________
MFG. DATE_________________________________ Address______________________________________________________
PURCHASE DATE_____________________________ City_________________________________________________________
TOTAL WELL DEPTH_________________FT(M) Phone_______________________________________________________
WELL RECOVERY RATE____________________________________________________________________________________________
SOLAR ARRAY INFORMATION:
MAKE/MODEL___________________________________________________________________________________________________
WATTS AVAILABLE (NO. OF PANELS X WATTS PER PANEL= )__________________________________________________________________
CONTROLLER INFORMATION:
MAKE/MODEL___________________________________________________________________________________________________
NOTE: Use of an LCB (Linear Current Booster) Unit is required for optimum performance. LCB is not included.
TERMS:
H1=DISCHARGE HEAD = Vertical distance in feet from ground level to level of water in elevated storage tank.
H2=WATER LEVEL = Vertical distance in feet from level of water in well when pumping up to ground level.
H3=SUBMERGENCE = Vertical distance in feet from level of water in well when pumping, to pump position in well.
Note: DO NOT submerge the pump deeper than necessary unless the water level is known to
be highly variable (Pump may operate dry for short periods of time.).
Drawdown = Vertical distance in feet from static water level to water level when pumping.
Note: Make sure the pump is installed below the lowest anticipated water level.
Consider the seasonal changes in the region.
SOLAR PANELS
CONTROLLER
DISCHARGE HEAD = H1
STORAGE
TANK
WATER LEVEL = H2
DRAW DOWN
SUBMERGENCE = H3
WELL CASING DIAMETER=_________IN(cm)
LEVEL
STATIC WATER
H1= DISCHARGE HEAD =_________FT(M)
+ H2=WATER LEVEL=_________FT(M)
+ *H3=SUBMERGENCE= FT(M)
**TOTAL VERTICAL LIFT=__________FT(M)
**NOTTO EXCEED 230 FT(70m)
(WHEN PUMPING)
(ABOVE GROUND)
*NOT TO EXCEED 100 FT(30m)
Comments:
(H1+H2+H3)

4
PUMP FLOW TABLES - TOTAL VERTICAL LIFT= H1+H2+H3
12 VDC FLOW TABLE
TOTAL
FLOW RATE
SOLAR ARRAY SIZE
CURRENT
VERTICAL
LIFT
PER
HOUR
MINIMUM TOTAL
POWER RATING
AMPS
FEET
METERS
GAL
LTR
WATTS
20
6.1
56
212
22
1.2
40
12.2
54
204
28
1.5
60
18.3
52
197
33
1.8
80
24.4
50
189
37
2.0
100
30.5
49
186
40
2.1
120
36.6
47
178
45
2.4
140
42.7
46
174
51
2.7
160
48.8
44
166
56
3.0
180
54.9
43
163
61
3.3
200
61.0
41
155
64
3.4
230
70.1
36
136
72
3.9
24 VDC FLOW TABLE
TOTAL
FLOW RATE
SOLAR ARRAY SIZE
CURRENT
VERTICAL
LIFT
PER
HOUR
MINIMUM TOTAL
POWER RATING
AMPS
FEET
METERS
GAL
LTR
WATTS
20
6.1
117
443
58
1.5
40
12.2
114
432
65
1.7
60
18.3
109
413
78
2.1
80
24.4
106
401
89
2.4
100
30.5
103
390
99
2.6
120
36.6
101
382
104
2.8
140
42.7
99
375
115
3.1
160
48.8
98
371
123
3.3
180
54.9
93
352
135
3.6
200
61.0
91
345
141
3.8
230
70.1
82
310
155
4.1

5
I. PUMP CONNECTION & INSTALLATION INSTRUCTIONS
WARNING: IMPROPER INSTALLATION WILL VOID WARRANTY.
1. Select and Purchase the Proper Jacketed Cable (Fig. 1)
Note: DO NOT select cables with irregular shapes, rough
or grooved surfaces. A smooth jacket is needed for
proper sealing.
Use a #10 AWG jacketed Submersible Cable that fits
into the general size requirements shown (Fig 1).
2. Assemble Cable Boot (Fig. 2 thru 7)
2.1 Strip the outer cable jacket (A) 2.0 in. [5 cm] (Fig. 2).
2.2 Cut one of the lead wires 1.0 in. [2.5 cm] (Fig. 3).
2.3 Wrap electrical tape around the cable (A). Start 2 in.
[5 cm] below outer cable jacket and continue to taper at
a point past the end of the lead wires (Fig 4).
2.4 Generously lubricate the cable 4 to 6 in. [10 to 15 cm]
with supplied O-Ring grease.
2.5 Slide the cable boot components over the cable (A) in the following order (Fig. 4).
1. Nut (D). Make sure threads are toward pump end of cable.
2. Outer Cable Boot (C). Small end first.
3. Inner Cable Boot (B). Small end first.
2.6 Remove tape and cut the lead wires back leaving about .50 in. [1.3 cm] exposed (Fig. 5).
2.7 Strip the inner conductor jacket .50 in. [1.3 cm] (Fig. 5).
FIGURE 1
FIGURE 4
FIGURE 2
FIGURE 3
FIGURE 5

6
PUMP CONNECTION & INSTALLATION INSTRUCTIONS (Continued)
2.8 Insert the wire leads into Plug (Cable Adapter) connectors and use a 5/64" Allen Wrench to tighten the set screws (Fig. 6).
Either wire can go into either plug hole. Pump performance will be the same.
2.9 Slide the Inner Cable Boot (B) over the plug until it is flush with the first step on the collar (Fig. 7).
2.10 Wipe the grease from the surface of the Inner Cable Boot (B) and Cable (A).
2.11 Tape end of Inner Cable Boot (B) tightly to the Cable (A). Tape 4 in. (10 cm) past the Inner Cable Boot (B) onto the Cable (A).
Note: This taped area allows the Outer Cable Boot (C) to slide freely over the Inner Cable Boot.
DO NOT REMOVE THE TAPE.
2.12 Lubricate the outer surface of the Inner Cable Boot (B) and tape with supplied O-Ring grease.
2.13 Slide the Outer Cable Boot (C) over the Inner Cable Boot (B) until it is flush with the second step on the collar (Fig. 7).
2.14 Push the Plug (Cable Adapter) into the Receptacle (Cable Adapter) until the collar is seated flush.
2.15 Push the Nut (D) over the Plug (Cable Adapter) and then finger tighten the nut.
NOTE: Before continuing, operate the pump to check all electrical connections. Refer to Technical Specifications (Pg. 14).
If the pump does not operate, refer to TROUBLESHOOTING (Page 8).
3. Install the 6 inch hose and fitting (1/2" NPT-M x 1/2" BARB) (Fig. 8)
3.1 Press the fitting into the 6 in. hose, slide a clamp on the hose and over the fitting and tighten the clamp securely.
3.2 Slide another clamp on the 6 in. hose and slide the assembly over the barbed fitting on the
pump and tighten the clamp securely.
Note: Select the proper adapter hose and accessories for the pump.
USE OF DISCHARGE PIPE LARGER THAN 3/4" IS NOT RECOMMENDED..
Use 150 P.S.I. Min. [10 bar] working pressure rated 1/2 in. [13 mm] Inner
Diameter smooth bore hose.Use included All-Stainless Steel hose clamps.
4. Hook-up Safety Line (Sling) (Fig. 8)
CAUTION: Safety line (Sling) should be Corrosion-resistant.
4.1 Insert safety line (Part not included) through lift plate holes.
4.2 Fasten line with appropriate connection approximately 1-2 ft [25-50 cm] above the pump.
5. Band the Hose, Safety Line, and Electrical Cable (Fig. 9)
5.1 Tie the drop lines together using tie wrap every 6ft. (1.8 m).
This banding will prevent damage to the lines during Installation and Removal of pump.
6. Install Pump (Fig. 9).
FIGURE 6
FIGURE 7
FIGURE 8
FIGURE 7
1/2" NPT

7
PUMP CONNECTION & INSTALLATION INSTRUCTIONS (Continued)
Notes:
Prior to installing the pump, fill in the Application
Worksheet on page 3.
The Application Worksheet is a guide to make sure that
the pump is installed properly in the well.
Following the guidelines laid out in the Application
Worksheet will allow the pump to perform efficiently and
extend the life of the unit.
Maximum pump submersion level below the static water
level is 100 feet.
Refer to TROUBLESHOOTING on page 8 if you
experience any difficulties.
FIGURE 9

8
TROUBLESHOOTING
SYMPTOM POSSIBLE CAUSE CORRECTION
PUMP OPERATES:
NO FLOW or 1. LOW VOLTAGE 1. CHECK POWER SUPPLY FOR PROPER VOLTAGE.
REDUCED FLOW REFER TO TECHNICAL SPECIFICATIONS
2. NO WATER AT PUMP 2. MAKE SURE THE PUMP IS INSTALLED
BELOW THE LOWEST ANTICIPATED WATER LEVEL
REFER TO INSTALLATION SECTION
3. PUMP LOCATED 3. REFER TO INSTALLATION SECTION
TOO DEEP FOR PUMP OPERATING RANGE
4. CLOGGED FILTER SCREEN 4. REMOVE FILTER SCREEN AND RINSE
REFER TO REMOVAL AND DISASSEMBLY
5. FLUID PATH IN 5. CHECK FOR PINCHED HOSE and CLOGGED LINES
PLUMBING RESTRICTED
6. LOOSE CONNECTIONS 6. CHECK HOSE CLAMPS or REPLACE HOSE
or PUNCTURED HOSE.
PUMP WILL 1. INCORRECT POWER SUPPLY 1. CHECK POWER SUPPLY
NOT OPERATE: REFER TO PUMP TECHNICAL SPECIFICATIONS
2. WIRE CONNECTIONS 2.1 CHECK ELECTRICAL CONNECTIONS ON
SYSTEM
2.2 CHECK THE CABLE PLUG ELECTRICAL CONNECTION
FOR CORROSION OR LOOSENESS
REFER TO CABLE BOOT INSTALLATION
INSTRUCTIONS FOR DISASSEMBLY
AND REASSEMBLY
2.3 CHECK FOR BLOWN FUSES IN-LINE
CONTACT AN AUTHORIZED DISTRIBUTOR FOR FURTHER ASSISTANCE
Go to www.shurflo.com for a list of SHURflo Solar Distributors

9
II. PUMP REMOVAL AND DISASSEMBLY
Warning: Make sure all electrical power is off and the Hose (Pipe) is not under pressure.
Warning: Canister may be pressurized. Disassemble the pump in proper order.
Follow the directions carefully.
Note: Keep all of the parts clean after disassembly. Upper Housing Assembly contains small parts.
Be careful not to lose parts after removing Upper Housing (N) in step 9.
1. Turn Off All Electrical Power
2. Remove the Pump from the Well
NOTE: To prevent damage to the Electrical Connection
DO NOT PULL ON THE ELECTRICAL CORD OR USE IT TO
LIFT THE PUMP OUT OF THE WELL.
3. Disconnect the Hose
3.1 Remove the Hose clamp.
3.2 Pull and twist the hose to remove it from the fitting.
4. Unplug the Cable Adapter Assembly (Fig 10)
4.1 Remove the Nut (D) unscrewing it counterclockwise and pull
the plug up.
5. Remove the Lift Plate (F) (Fig. 10)
5.1 Use a #2 Phillips Screwdriver to remove 6 screws (E).
5.2 Pull up the Lift Plate (F).
Note: Be sure to put the O-Rings (I) back on the Lift Plate
Posts (F).
(Fig. 11, View B) before continuing to Step 6.
6. Remove the Filter Screen (M) for Cleaning
6.1 Slide the Filter Screen (M) out of the Canister (U).
6. Remove the Outlet Fitting (G) (Fig. 10)
6.1 Pull the Fitting (G) straight out from the Upper Housing (N).
7. Remove the Receptacle (Cable Adapter) (J) (Fig. 10)
Note: DO NOT PULL ON THE ELECTRICAL PRONGS.
7.1 Using pliers, carefully pull up on the shoulder of the
Receptacle (Cable Adapter) (J).
7.2 Pull Cable Adapter (J) completely out of the Upper Housing (N).
7.3 Use a 5/64" Allen Wrench to loosen the 2 screws (K) holding
the motor leads and disconnect the Receptacle
(Cable Adapter) (J).
8. Remove the Canister (U) (Fig. 11)
8.1 Use a 3/16" Allen Wrench to remove the 3 screws (V).
8.2 Holding the Upper Housing (N) and the Canister (U), twist and
pull the Assembly apart.
FIGURE 10
V
E
DG
F
M
U
N

10
PUMP REMOVAL AND DISASSEMBLY (CONTINUED)
9. Remove Upper Housing (N) and Motor (T) (Fig. 11)
Note: Keep all parts clean after disassembly.
The Upper Housing Assembly contains small parts.
Be careful not to lose parts after removing Upper Housing.
9.1 Use a 5/32" Allen Wrench to remove the 3 screws (L).
9.2 Before separating the Upper Housing (N) from the Motor (T), place the assembly with the Upper Housing (N) down
and the Motor (T) facing up.
9.3 Separate the Upper Housing (N), Valve Housing (R), Lower Housing (S), Poppets (Q), and Springs (P).
Contact an authorized distributor for assistance with diagnosis and replacement Parts.
Refer to page 15 for a Replacement Part Kit list.
FIGURE 11
FIGURE 10
L
N
O
P
Q
R
S
T
UV
W
M