Pentair SuperFlo VS User manual

SUPERFLO® VS
VARIABLE SPEED PUMP
INSTALLATION GUIDE / INSTALLATIEHANDLEIDING
BEDIENUNGSANLEITUNG / GUIDE DE L’INSTALLATION
GUIA DE INSTALACION / GUIDE ALL’INSTALLAZIONE
IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS
WATER SOLUTIONS P-INSB-VS (Rev. 08/2016)
English 2
Espagnol 98 Nederlands 50 Deutsch 26Français 74Italiano 122

TABLE OF CONTENTS
Wiring Installation .................................................
Wiring Overview
Control with Automation System Inputs
DIP Switches
Maintenance ..........................................................
Pump Strainer Basket
Cleaning Pump Strainer Basket
Winterizing
Servicing ................................................................
Electric Motor Care
Shaft Seal Replacement
Pump Disassembly
Pump Reassembly
Restart Instructions
Troubleshooting ....................................................
Fault Status
Important Pump Warning and
Safety Instructions ................................................
Pump Overview ......................................................
Pump Overview and Features
General Features
Controller Features
Controller Overview
Control Panel LEDs and Functions
Quick Start Guide ..................................................
Factory Default Schedule
User-Dened Schedule
Control Panel Overview ........................................
Navigation
Operating the Pump ..............................................
Keypad Overview
Setting a Schedule
Schedule Tables
Pump Operation from Control Panel
Override
Schedule Advance
Key Lockout
Time Out
Temporary Stop with Automation/Serial Input
Reset Factory Defaults
Priming
Care and Maintenance
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If you have questions about ordering Pentair Aquatic Systems replacement parts, and pool products, please contact:
CUSTOMER SERVICE
HERENTALS, BELGIUM (8:30 A.M. to 4:30 P.M.) CET
Website: www.pentairpooleurope.com
English
2

IMPORTANT PUMP WARNING AND SAFETY INSTRUCTIONS
When installing and using this electrical equipment, basic safety
precautions should always be followed, include the following:
Do not permit children to use this product.
RISK OF ELECTRICAL SHOCK. Connect only to
a branch circuit protected by a ground-fault circuit-
interrupter(GFCI).Contactaqualiedelectricianifyoucannotverifythatthe
circuit is protected by a GFCI.
Thisunitmustbeconnectedonlytoasupplycircuitthat
isprotectedbyaground-faultcircuit-interrupter(GFCI).
Such a GFCI should be provided by the installer and
shouldbetestedonaroutinebasis.TotesttheGFCI,pushthetestbutton.The
GFCIshouldinterruptpower.Pushtheresetbutton.Powershouldberestored.
IftheGFCIfailstooperateinthismanner,theGFCIis defective.IftheGFCI
interruptspowertothepumpwithoutthetestbuttonbeingpushed,aground
currentisowing,indicatingthepossibilityofanelectricshock.Donotusethis
pump.Disconnectthepumpandhavetheproblemcorrectedbyaqualied
service representative before using.
Thispumpisforusewithpermanentswimmingpools
and may also be used with hot tubs and spas if so
marked.Donotusewithstorablepools.Apermanently-
installedpoolisconstructedinoronthegroundorinabuildingsuchthatit
cannotbereadilydisassembledforstorage.Astorablepoolisconstructedso
thatitiscapableofbeingreadilydisassembledforstorageandreassembled
to its original integrity.
General Warnings
• Never open the inside of the drive motor enclosure.There is a capacitor
bank that holds a 230VAC charge even when there is no power to the
unit.
• The pump is not submersible.
• The pumpis capableof high ow rates;use caution when installingand
programmingtolimitpumpsperformancepotentialwitholdorquestionable
equipment.
• Coderequirementsfortheelectricalconnectiondierfromstatetostate.
InstallequipmentinaccordancewiththecurrentNationalElectricalCode
and all applicable local codes and ordinances.
• Beforeservicingthepump;switchOFFpowertothepumpbydisconnecting
the main circuit to the pump.
• This appliance isnot intendedforuse bypersons (includingchildren) of
reduced physical, sensory or mental capabilities, or lack of experience
and knowledge,unless theyhavebeen given supervision or instruction
concerning the use of the appliance by a person responsible for their
safety.
FAILURETO FOLLOW ALL INSTRUCTIONS AND
WARNINGSCANRESULTINSERIOUSBODILYINJURY
OR DEATH. THIS PUMP SHOULD BE INSTALLED AND
SERVICED ONLY BY A QUALIFIED POOL SERVICE PROFESSIONAL.
INSTALLERS, POOL OPERATORS AND OWNERS MUST READTHESE
WARNINGS AND ALL INSTRUCTIONS IN THE OWNER’S MANUAL
BEFORE USINGTHIS PUMP. THESEWARNINGS ANDTHE OWNER’S
MANUAL MUST BE LEFT WITH THE POOL OWNER.
SUCTIONENTRAPMENTHAZARD:STAYOFFTHE
MAIN DRAIN AND AWAY FROM ALL SUCTION
OUTLETS!
F
THIS PUMPPRODUCES HIGH LEVELS OF SUCTION ANDCREATES A
STRONGVACUUMATTHEMAINDRAINATTHEBOTTOMOFTHEBODY
OFWATER.THIS SUCTIONISSOSTRONGTHATITCANTRAPADULTS
ORCHILDRENUNDERWATERIFTHEYCOMEINCLOSEPROXIMITYTOA
DRAIN OR A LOOSE OR BROKEN DRAIN COVER OR GRATE.
This is the safety alert symbol.When you see this
symbol on your system or in this manual, look for
oneofthefollowingsignalwordsandbealerttothe
potential for personal injury.
Warnsabouthazardsthatcancausedeath,serious
personalinjury,ormajorpropertydamageifignored.
Warnsabouthazardsthatmaycausedeath,serious
personalinjury,ormajorpropertydamageifignored.
Warnsabouthazardsthatmayor cancauseminor
personal injury or property damage
if ignored.
NOTE indicates special instructions not related to hazards.
Carefully read and follow all safety instructions in this manual and on
equipment. Keep safety labels in good condition; replace if missing or
damaged.
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
IMPORTANT NOTICE
Thisguideprovidesinstallationandoperationinstructionsfor
theSuperFlo® VSVariableSpeedPump.ConsultPentairwith
any questions regarding this equipment.
Attention Installer:This guide contains important information about the
installation,operationandsafeuseofthisproduct.Thisinformationshouldbe
giventotheownerand/oroperatorofthisequipmentafterinstallationorleft
on or near the pump.
AttentionUser:Thismanualcontainsimportantinformationthatwillhelpyou
inoperatingandmaintainingthisproduct.Pleaseretainitforfuturereference.
WarningsandsafetyinstructionsforPentairAquaticSystems.Pumpsandother
related products are available at:
http://www.pentairpool.com/pool-owner/safety-warnings/foradditionalfree
copies of these instructions.
RISK OF ELECTRICAL SHOCK OR ELECTROCU-
TION: PUMPS REQUIRE HIGHVOLTAGEWHICH
CAN SHOCK, BURN, OR CAUSE DEATH. BEFORE
WORKINGONPUMP!Alwaysdisconnectpowertothe
poolpumpatthecircuitbreakerfromthepumpbefore
servicingthepump.Failuretodosocouldresultindeath
orseriousinjurytoserviceperson,poolusersorothers
due to electric shock.
English
THEUSEOFUNAPPROVEDCOVERSORALLOWINGUSEOFTHEPOOLOR
SPAWHENCOVERSAREMISSING,CRACKEDORBROKENCANRESULT
INBODYORLIMBENTRAPMENT,HAIRENTANGLEMENT,BODYENTRAP-
MENT, EVISCERATION AND/OR DEATH.
The suction at a drain or outlet can cause:
LimbEntrapment:Whenalimbissuckedorinsertedintoanopeningresulting
inamechanicalbindorswelling.Thishazardispresentwhenadraincoveris
missing, broken, loose, cracked or not properly secured.
HairEntanglement:Whenthehairtanglesorknotsinthedraincover,trapping
theswimmerunderwater. Thishazardispresentwhentheowratingofthe
cover is too small for the pump or pumps.
3

For Installation of Electrical Controls at Equipment Pad (ON/OFF
Switches, Timers and Automation Load Center)
Installallelectricalcontrolsatequipmentpad,suchason/
oswitches,timers,andcontrolsystems,etc.toallowthe
operation(startup,shut-down,orservicing)ofanypump
orltersotheuserdoesnotplaceanyportionofhis/her
bodyoverornearthepumpstrainerlid,lterlidorvalve
closures.Thisinstallationshouldallowtheuserenough
spacetostandclearofthelterandpumpduringsystem
start-up, shut down or servicing of the system lter.
Pentair Water Pool and Spa®
IMPORTANT SAFETY INSTRUCTIONS
For Installation of Electrical Controls at Equipment Pad
(ON/OFF Switches, Timers and Automation Load Center)
Install all electrical controls at equipment pad, such as on/off
switches, timers, and control systems, etc. to allow the
operation (startup, shut-down, or servicing) of any pump or
filter so the user does not place any portion of his/her body
over or near the pump strainer lid, filter lid or valve closures.
This installation should allow the user enough space to stand
clear of the filter and pump during system start-up, shut down
or servicing of the system filter.
SAVE THESE INSTRUCTIONS
IMPORTANT PUMP WARNING AND SAFETY INSTRUCTIONS
Beforeservicingequipment,makenoteofthelterpressure.Besurethatall
controlsaresettoensurethesystemcannotinadvertentlystartduringservice.
Turnoallpowertothepump.IMPORTANT:Placeltermanualairreliefvalve
in the open position and wait for all pressure in the system to be relieved.
Beforestartingthesystem,fullyopenthemanualairreliefvalveandplaceall
systemvalvesinthe“open”positiontoallowwatertoowfreelyfromthetank
and back to the tank. Stand clear of all equipment and start the pump.
IMPORTANT: Do not close lter manual air relief valve until all pressure
has beendischarged fromthe valve and asteady stream of water appears.
Observelterpressuregaugeandbesureitisnothigherthanthepre-service
condition.
HAZARDOUSPRESSURE:STANDCLEAROFPUMP
AND FILTER DURING START UP
Circulationsystemsoperateunderhighpressure.When
anypartofthecirculatingsystem(i.e.lockingring,pump,
lter, valves, etc.) is serviced, air can enter the system
andbecomepressurized.Pressurizedaircancausethe
pump housingcover, lter lid,and valves toviolently
Pentair Water Pool and Spa®
IMPORTANT SAFETY INSTRUCTIONS
For Installation of Electrical Controls at Equipment Pad
(ON/OFF Switches, Timers and Automation Load Center)
Install all electrical controls at equipment pad, such as on/off
switches, timers, and control systems, etc. to allow the
operation (startup, shut-down, or servicing) of any pump or
filter so the user does not place any portion of his/her body
over or near the pump strainer lid, filter lid or valve closures.
This installation should allow the user enough space to stand
clear of the filter and pump during system start-up, shut down
or servicing of the system filter.
separatewhichcanresultinseverepersonalinjuryordeath.Filtertanklidand
strainercovermustbeproperlysecuredtopreventviolentseparation.Stand
clearofallcirculationsystemequipmentwhenturningonorstartinguppump.
General Installation Information
• Allworkmustbeperformedbyaqualiedserviceprofessional,andmust
conform to all national, state, and local codes.
• Install to provide drainage of compartment for electrical components.
• These instructions contain information for a variety of pump models
and therefore some instructions may not apply to a specic model.
All models are intended for use in swimming pool applications. The
pump will function correctly only if it is properly sized to the specic
application and properly installed.
• Installing a non-return valve after the pump on the installation will
prevent the impeller from unwinding and is strongly recommended.
Pumps improperly sized or installed or used in
applications other than for which the pump was
intendedcanresultinseverepersonalinjuryordeath.
Theserisksmayincludebutnotbelimitedtoelectricshock,re,ooding,
suction
entrapmentorsevereinjuryorpropertydamagecausedbyastructuralfailure
of the pump or other system component.
Thepumpcanproducehighlevelsofsuctionwithinthe
suctionsideoftheplumbingsystem.Thesehighlevels
of suction can pose a risk if a person comes within the close
proximityofthesuctionopenings.Apersoncanbeseriouslyinjuredbythishigh
level of vacuum or may become trapped and drown. It is
absolutelycriticalthatthesuctionplumbingbeinstalledinaccordancewiththe
latest national and local codes for swimming pools.
TheVirginia Graeme Baker (VGB) Pool and Spa Safety Act creates new
requirementsforownersandoperatorsofcommercialswimmingpools
and spas.
Commercial pools or spas constructed on or after December 19, 2008,
shall utilize:
(A) Amultiplemaindrainsystemwithoutisolationcapabilitywithsuction
outletcoversthatmeetASME/ANSIA112.19.8aSuctionFittingsforUsein
Swimming Pools, Wading Pools, Spas, and Hot Tubs and either:
(i)Asafetyvacuumreleasesystem(SVRS)meetingASME/ANSIA112.19.17
ManufacturedSafetyVacuumReleasesystems(SVRS)forResidentialand
CommercialSwimmingPool,Spa,HotTub,andWadingPoolSuctionSystems
and/orASTMF2387StandardSpecicationforManufacturedSafetyVacuum
Release Systems (SVRS) for Swimming pools, Spas and HotTubs or
(ii) A properly designed and tested suction-limiting vent system or
(iii) An automatic pump shut-o system.
CommercialpoolsandspasconstructedpriortoDecember19,2008,witha
singlesubmergedsuctionoutletshalluseasuctionoutletcoverthatmeets
ASME/ANSI A112.19.8a and either:
(A) A SVRS meeting ASME/ANSI A112.19.17 and/or ASTM F2387, or
(B) A properly designed and tested suction-limiting vent system, or
(C) An automatic pump shut-o system, or
(D) Disabled submerged outlets, or
(E) Suction outlets shall be re-congured into return inlets.
TOMINIMIZETHERISKOFINJURYDUETOSUCTION
ENTRAPMENT HAZARD:
• Each suction cover must be installed at least 1 m apart, as measured
from the nearest point to nearest point.
• Regularlyinspectallcoversforcracks,damageandadvancedweathering.
• If a cover becomes loose, cracked, damaged, broken or is missing,
replace with an appropriate certied cover.
• Replace draincovers asnecessary. Draincoversdeteriorate over time
due to exposure to sunlight and weather.
• Avoidgettinghair,limbsorbodyincloseproximitytoanysuctioncover,
pool drain or outlet.
• Disable suction outlets or recongure into return inlets.
A clearly labeled emergency shut-o switch for the
pump mustbe in aneasily accessible,obvious place.
Make sureusers know where it isand how touse it in
case of emergency.
English
BodyEntrapment:Whenaportionofthebodyisheldagainstthedraincover
trappingtheswimmerunderwater.Thishazardispresentwhenthedraincover
ismissing,brokenorthecoverowratingisnothighenoughforthepumpor
pumps.
Evisceration/Disembowelment:When a person sits on an open pool (par-
ticularlyachildwadingpool)orspaoutletandsuctionisapplieddirectlytothe
intestines,causingsevereintestinaldamage.Thishazardispresentwhenthe
drain cover is missing, loose, cracked, or not properly secured.
MechanicalEntrapment:Whenjewelry,swimsuit,hairdecorations,nger,toeor
knuckleiscaughtinanopeningofanoutletordraincover.Thishazardispresent
whenthedraincoverismissing,broken,loose,cracked,ornotproperlysecured.
NOTE: ALL SUCTION PLUMBING MUST BE INSTALLED IN
ACCORDANCEWITH THE LATEST NATIONAL AND LOCAL CODES,
STANDARDS AND GUIDELINES.
4

5
Pump Overview
The perfect choice for all types of pools, the
SuperFlo®VS Variable Speed Pump was
specically designed to be your best choice for
a variety of in-ground pools.
Thick walled body parts, a heavy duty TEFC
motor, and highly engineered hydraulics make
this rugged and tested design perfect for any
pool, spa, water feature, or fountain.
All pumps from Pentair Aquatic Systems
incorporate innovative hydraulic engineering
that has been rened for over 40 years.
Compact, rugged, and easy to maintain, the
SuperFlo VS pump will deliver years of reliable
service.
SuperFlo VS Pump
PUMP OVERVIEW
Pump Controller Features
• Simple user interface
• Motor design reduces noise emissions
• UV and rain-proof enclosure
• Manual OVERRIDE
• High eciency electromechanical motor and control
design
General Features
• Extremely quiet operation
• Unionized ttings for simple replacement
• Cam and Ramp™Lid for easy cleaning and
maintenance
• Heavy-duty TEFC motor for long life
• Integral volute and pot reduce hydraulic noise
• See-through lid permits easy inspection of
strainer basket
• Self-priming for quick, easy start-up
• CE Listed
English

6
Controller Overview
The SuperFlo®VS Variable Speed Pump
uses a premium efficiency variable speed
motor that provides tremendous program
flexibility in terms of motor speed and
duration settings. The pump is intended to run
at the lowest speeds needed to maintain a
sanitary environment, which in turn minimizes
energy consumption. Pool size, the presence
of additional water features, chemicals
used to maintain sanitary conditions, and
environmental factors will impact optimal
programming necessary to maximize energy
conservation.
The integrated electronics interface controls the
speed settings as well as the run durations. The
pump can operate at speeds ranging between
600 and 3450 RPM and is rated for 220-240Vrms
at an input frequency of 50 Hz.
Program customization may require some trial-
and-error to determine the most satisfactory
settings as dictated by the conditions. In most
cases, setting the pump at the lowest speed
for the longest duration is the best strategy
to minimize energy consumption. However,
conditions may require running the pump at a
higher speed for some duration of time each
day to maintain proper filtration to achieve
satisfactory sanitation.
The control panel key pad is located on top of
the pump . To the right of the STEP buttons
is the OVERRIDE button. Use this button to
operate the pump at speeds outside of the
normal operating schedule.
Note: Optimize the pump to suit individual pool
conditions. Specic conditions including pool
size, other devices, features and environmental
factors can all impact the optimal settings.
SuperFlo VS Pump
AC Power
Connection
Control Panel
Buttons
This pump is for use with 220-240 Vrms
nominal, and in pool pump applications
ONLY. Connection to the wrong voltage, or use in other
application may cause damage to equipment or personal
injury.
English

7
Control Panel LEDs and Function Overview
X
*
**
#
Power START FAULT STEP1STEP2 STEP3 OVERRIDE SETTING SETTING BARGRAPH
X
Step1 XX X******
Step2 XX X******
Step3 XX X******
Override XX X******
X***
XXXX
X* XX
X
X* *X X
X
X* XX
X*XX
X*XX
X*X X
X *
X*X
X*
XX
LED Indication and Functionality Table
English

8
Quick Start Instruction
If power is connected to the SuperFlo® VS
Variable Speed Pump motor, pressing any of
the following buttons referred to in the following section could
result in the motor starting. Failure to recognize this could result
in personal injury or damage to equipment.
Using the factory default schedule
The following table describes the factory default
settings for DURATION and SPEED order:
Pressing the START key will start the pump based
on the factory default schedule.
Note: If power is cycled to the pump and the
user does not press the STOP key, the pump will
automatically start and run the programmed default
schedule shown in the chart above. This feature
ensures that the pump will re-start in the event of a
power outage. The pump will start on STEP 1.
User-dened custom schedule
Note: The pump must be Stopped (Press STOP
Key) when programming the DURATION and
SPEED of the STEP 1, STEP 2, and STEP 3
keys. OVERRIDE DURATION and SPEED can
be programmed when the pump is either stopped
or running.
To set the DURATION and SPEED for STEP 1,
STEP 2, STEP 3 & OVERRIDE keys:
Press the STEP 1 key. The STEP 1 button and
DURATION setting LEDs will illuminate. The bar
graph will show default DURATION for STEP 1,
see figure 1.
1. Press UP (+) or DOWN (-) arrows to
change the DURATION.
2. Press the STEP 1 key again to change
the SPEED setting. The SPEED setting
LED will illuminate. The bar graph will
show default SPEED for STEP 1, see
gure 2.
3. Press UP (+) or DOWN (-) arrows to
change the SPEED.
4. Press any STEP or OVERRIDE key
to save the DURATION and SPEED
settings for STEP 1. To revert back to
the previously stored setting, press the
STOP key.
5. Press STEP 2, STEP 3, or OVERRIDE
key. Repeat steps 1-4 to program the
corresponding DURATION and SPEED
for each button.
6. Press START to run the pump based on
the programmed 24 hour schedule.
7. To stop the pump, press the STOP
button.
NOTE: The pump can only be set to operate on a
24-hour schedule. If a user attempts to program
a schedule with a combined duration for all three
steps greater than 24 hours, the pump software
will retain the current STEP time duration only,
and will zero out the other two STEP time settings.
As an example, if STEP 1 equals eight (8) hours,
STEP 2 equals nine (9) hours, and STEP 3 equals
eight (8) hours – for a combined 25 hours – the
pump will retain the setting for the current Step
being programed and zero out the remaining two.
For details regarding the set-up of the three steps
as part of a 24-hour schedule, see page 10.
NOTE: If using external devices it is the users
responsibility to verify appropriate power and
speed conditions. Refer to proper external device
manual.
QUICK START GUIDE
Button Duration
(In Hours)
Speed
(In RPM)
STEP 1 4 2600
STEP 2 4 2100
STEP 3 4 1600
OVERRIDE 2 3100
Figure 1: Duration LED
Figure 2: Speed LED
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9
Navigation Overview
• +, - keys Increase/decrease selected value.
• Pressing any key following a change accepts the current value displayed inside the setting.
Figure 3: Control Panel
Note: The START button must be pressed for the pump to operate. The START LED will illuminate after the
button has been pressed indicating the pump is capable of operating. Pressing the stop button will turn o
the START LED and stop the motor if running.
If power is connected to the SuperFlo®VSVariable Speed Pump motor, pressing any of the
followingbuttonsreferredtointhissectioncouldresultinthemotorstarting.Failuretorecognize
this could result in personal injury or damage to equipment.
CONTROL PANEL OVERVIEW
Programming
Buttons (x4)
Power LED
Fault LED
Start Button
Stop Button
Active Step
LEDs (x4)
Speed LED
Duration (Hrs.)LED
Bar Graph
+ / - Buttons
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10
OPERATING THE PUMP
Keypad Overview
1. STEP 1 (Set Schedule) è DURATION and SPEED
2. STEP 2 (Set Schedule) è DURATION and SPEED
3. STEP 3 (Set Schedule) è DURATION and SPEED
4. OVERRIDE (Settings) è DURATION and SPEED
5. START
6. STOP
Set a Schedule
Set the DURATION and SPEED for the SuperFlo®VS Variable
Speed Pump using the keys on the User Interface. The schedule is
based on a 24-hour schedule and will repeat each day of the week.
The highest speed rating for the pump is 3450 RPM
and the lowest is 600 RPM. Unless a new user-defined
schedule is entered, the pump will operate based on the
following factory default schedule:
Table1:Factorydefaultschedule
Button Duration
(In Hours)
Speed
(In RPM)
STEP 1 4 2600
STEP 2 4 2100
STEP 3 4 1600
OVERRIDE 2 3100
Schedule Tables
Use the tables below to record a personalized
operating schedule. Recording the planned
schedule in the table below will make the
programming process easier and will help the
user remember the custom settings in case of
inadvertent loss of schedule. The user interface
will not allow the user to program an overlap
between dierent STEPs of the schedule. The
STEP currently being set will always take priority
over any previous settings. In the event a user
attempts to program with a combined duration
greater than 24 hours, the current STEP setting
will be retained whereas the other two STEP
settings will be cleared to zero hours requiring
the user to reset them. Prior to beginning the
actual programming process, it is advisable
for the user to review the planned schedule as
outlined in chart form to ensure the cumulative
duration is not greater than 24 hours and no
overlaps exist. It is always a good idea to double
check your programmed settings for accuracy
once you have completed the programming
process.
Setup #1
Step 1 Step 2 Step 3
Duration
Speed
Table 2: Custom Schedule
Setup #2
Step 1 Step 2 Step 3
Duration
Speed
Ifpoweris connected tothepump motor, pressinganyof thefollowingbuttons
referredtointhissectioncouldresultinthemotorstarting.Failuretorecognizethis
could result in personal injury or damage to equipment.
Ifpoweris connectedtothe pumpmotor, pressinganyofthe followingbuttons
referredtointhissectioncouldresultinthemotorstarting.Failuretorecognizethis
could result in personal injury or damage to equipment.
English

11
Operating the SuperFlo®VS Variable Speed
Pump from the Control Panel
1. Press the START key and the pump will run the
programmed 24 hour duration schedule. The
START event will be stored. Should a power
outage occur, the pump will automatically re-start
at STEP 1 when power is restored.
2. The pump will always run the PRIMING sequence
when it starts from the OFF state, including
when it automatically restarts following a power
outage. The default Prime setting is dened in the
“Priming” section, see page 14.
3. The pump then starts running in STEP 1 at the
programmed DURATION and SPEED. The
“ACTIVE LED” for STEP 1 will switch ON. The
DURATION and SPEED setting LEDs along with
the respective bar graph LED will blink back and
forth every three (3) seconds.
4. This sequence will then repeat for STEP 2 and
then STEP 3 without the pump stopping.
5. At the end of STEP 3, the pump will wait if
necessary for the completion of the 24-hour
schedule. During this waiting period (if
applicable), all of the “active step LEDs” will
remain OFF. However, the START LED will still
be illuminated. After completion of the 24 hour
schedule, the system restarts at STEP 1 and this
cycle will repeat indenitely until the user presses
the STOP key.
Note: Pressing a STEP key other than for
the STEP currently running will cause an
immediate transition to the newly selected
STEP. The pump will continue with the
programmed schedule from that point
forward.
Note: If STOP is pressed during normal
schedule operation, the 24 hour schedule
will stop. When START is pressed again,
the 24 hour schedule will start from
STEP 1.
Note: If power is lost while the pump
is running a 24 hour schedule, upon
restoration of power the pump will start the
24 hour schedule from STEP 1.
Note: If an automation input (provided
from an external source) is detected, the
pump will start running on the STEP 1,
STEP 2, STEP 3, or OVERRIDE speed
corresponding to the digital input. Upon
removing the digital input (provided from
an external source), the pump will stop
and the user will need to press START
to begin the 24 hour schedule operation.
However, if START was already pressed
prior to receiving a digital input, then the
pump will resume running the 24 hour
schedule once the digital input is removed.
Note: Pressing STOP at any time turns the
pump OFF and clears the start time for the
24 hour schedule.
Ifpowerisconnectedtothepumpmotor,pressinganyofthefollowingbuttons
referredtointhissectioncouldresultinthemotorstarting.Failuretorecognize
this could result in personal injury or damage to equipment.
English

12
Override
The SuperFlo® VS Variable Speed Pump is equipped
with an OVERRIDE feature, which can be engaged
to temporarily run at higher or lower speeds ranging
between 600 to 3450 RPM. Once the OVERRIDE
duration has elapsed, the pump will automatically return
to the programmed schedule.
1. Pressing the OVERRIDE key while the pump is
running will cause the pump to start running in the
OVERRIDE mode at the programmed DURATION
and SPEED. The “active LED” for OVERRIDE will
illuminate. The DURATION and SPEED setting
LEDs along with its respective bar graph LED will
blink back and forth at three (3) second intervals.
2. The UP (+) / DOWN (-) arrows allow the user to
congure OVER RIDE DURATION and SPEED.
These settings can be changed while the pump is
running. These settings are stored each time the
UP (+) / DOWN (-) arrows are pressed.
Note: When the OVERRIDE duration ends, the
pump resumes the 24 hour schedule at the point
in the currently programmed 24 hour schedule
where it normally would be running at that time.
The OVERRIDE duration will not aect the start or
stop times of the 24 hour schedule. For example, if
OVERRIDE runs during a period overlapping with a
later part of STEP 1 and an early part of STEP 2, the
start time of STEP 3 is not aected.
Note: Pressing/Holding OVERRIDE key for more than
three (3) seconds will cancel OVERRIDE mode.
Note: During the OVERRIDE mode, the pump will not
start with the priming sequence.
Note: It is recommended that you do not set the
OVERRIDE duration to 0 HRS. Setting the OVERRIDE
duration to 0 HRS will not allow you to change the
duration setting while the motor is running. The
motor will have to be stopped in order to change the
OVERRIDE settings if the duration is set to 0 HRS.
Schedule Advance
The Schedule Advance mode allows the user to
press the START button at one time of the day,
with the 24-hour schedule starting at a different
time of day. The pump can run in the Schedule
Advance mode (by using the OVERRIDE button)
and upon completion will begin the programmed 24
hour schedule at STEP 1 DURATION and SPEED.
The following steps should be followed to set
Schedule Advance mode:
Note: The OVERRIDE
button will still function when
the Schedule Advance mode
is active. This will allow the
user to run the pump during
the period of the Schedule
Advance mode.
Note: While the pump is
in the Schedule Advance
mode, if a user presses
STEP 1, STEP 2, STEP 3 or
the START key, the system
will start the normal schedule and the Schedule Advance
mode will be canceled.
Note: While the pump is in the Schedule Advance mode,
if a user presses the STOP key, then the Schedule
Advance mode is canceled.
Note: If power is lost while the pump is in the Schedule
Advance mode, then the 24-hour schedule will
automatically start when power is restored.
1. With the pump stopped, press and hold
the START key for more than three (3)
seconds. The START LED will blink at a rate
of one second per pulse. The DURATION
setting LED and respective bar graph LED
will remain turned ON until the Schedule
Advance mode is complete.
2. Press the UP (+) or DOWN (-) arrows to set
the desired delay time after which the 24-
hour schedule should start. The Schedule
Advance mode will automatically start after
the desired delay time is selected. The
Schedule Advance mode can be cancelled
by pressing the STOP key.
Do not perform any maintenance on the motor while the motor is in
Schedule Advance Mode. The motor may start without warning. This
event could cause death or serious personal injury.
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Key Lockout
The SuperFlo® VS Variable Speed Pump user interface
has a “key lockout” feature to prevent unwanted changes
to the settings.
To lock the keys, hold down the ”STEP 1, STEP 2, and STEP
3” buttons all at the same time for at least three seconds.
The “active LEDs” for STEP 1, STEP 2, and STEP 3 will
blink for 30 seconds indicating that the keypad is locked.
The user can unlock the keys by holding down the same
three STEP buttons for at least three seconds. The “active
LEDs” for STEP 1, STEP 2, and STEP 3 will illuminate
temporarily indicating the keypad is unlocked.
Note: While operating in “key lockout” mode the motor
can still be stopped by pressing the stop key. If no input is
present the motor will remain stopped. If the motor is being
controlled by an automation control system input the motor
will only temporarily stop for 4 minutes.
Time Out
The“time out”feature that will allow the user to
temporarily stop the pump for maintenance work
without disrupting the 24 hour schedule (i.e., for
backwashing the lter). If the pump is currently
running, the user can press and hold the START button
for more than three (3) seconds and the pump will stop
and remain o until the user presses and holds the
START button again for more than three (3) seconds.
The START and OVERRIDE buttons will blink once
every second indicating that the“time out”feature
is enabled. These LEDs will stop blinking once this
feature is cancelled.
Temporary Stop with Automation
Control System Input
The pump has a “temporary stop” feature that will
immediately stop the pump when being controlled by an
automation input. The user can press the STOP button
while the pump is running and the pump will stop and stay
off for four (4) minutes. Once this time has elapsed, the
pump will return to normal operation and accept an input
from an automation input source.
Note: If the pump is operating from automation input, the
‘0 RPM’ LED of the bar graph will blink once every second
indicating the “temporary stop” feature has been activated.
After the specied time period, the pump will return to
normal operation and accept an input from any automation
input source. Refer to page 18 for additional details on
automation control system inputs.
Key lockout will not prevent the motor from being stopped by
pressing the STOP button. If the motor is operating in“key lockout”
mode, and being controlled through an automation input, the motor
will only temporarily stop (4 min.) it will then restart.
Temporary stop functionality only works while the pump is being
controlledbyanautomationinput.Ifthemotorisbeingcontrolledbythe
integratedkeypadandSTOPispressed,themotorwillstopandremain
stopped.
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Reset Factory Defaults
The SuperFlo® VS Variable Speed Pump user interface has a “Reset to Factory Defaults” feature to restore the
schedule settings back to the original values programmed at the factory. The user must press and hold the STOP
and OVERRIDE buttons for three (3) seconds to reset the settings back to factory defaults. All of the UI bar graph
LED’s will ash three (3) times to conrm the settings were restored to factory defaults.
Priming
The pump will always run the PRIMING sequence when starting from the OFF state, except when starting in
OVERRIDE. The factory Prime settings are 2850 RPM for three (3) minutes.
Care and Maintenance
The pump is both reliable and robust in harsh environments. However, this product does contain electronics
that are cooled by a fan mounted to the pump. In order to ensure optimum reliability of this product, it is
recommended to clean the fan inlet on the back of the pump once a month. It is also important to keep this area
free of large debris such as leaves, branches, mulch, plastic bags, etc.
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15
ELECTRICAL WIRING INSTALLATION
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION.The SuperFlo®VSVariable Speed Pump must be installed by a
licensedorcertiedelectricianoraqualiedserviceprofessionalinaccordancewiththeNationalElectricalCodeandall
applicablelocalcodesandordinances.Improperinstallationwillcreateanelectricalhazardwhichcouldresultindeath
or serious injury to users, installers, or others due to electrical shock, and may also cause damage to property.
Always disconnect power to the pump at the circuit breaker before servicing the pump. Failure to do so could result
indeath or serious injuryto servicepeople, pool usersor others due toelectric shock and/orproperty damage.Read
all servicing instructions before working on the pump.
1. Be sure all electrical breakers and switches are turned
o before wiring motor.
2. Be sure that the wiring voltage matches the motor
voltage (220-240 Vrms). If they do not match, the
motor can overheat.
3. Choose a wire size for the pump in accordance with
the current National Electrical Code and all applicable
local codes and ordinances. When in doubt use a
heavier gauge (larger diameter) wire. Heavier gauge
will allow the motor to run cooler and more ecient.
4. Be sure all electrical connections are clean and tight.
5. Cut wires to the appropriate length so they do not
overlap or touch when connected to the terminal
board.
6. Permanently ground the motor using the ground
screw located on the inside rear of the controller
interface, see gure 4. Use the correct wire size and
type specied by the current local government .Be
sure the ground wire is connected to an electrical
service ground.
7. The pump should be permanently connected to either
a circuit breaker, 2-pole timer or 2-pole relay. If AC
power is supplied by a GFCI circuit breaker, use a
dedicated circuit breaker that has no other electrical
loads.
8. Connect the pump permanently to a circuit. Make
sure no other lights or appliances are on the same
circuit.
Wiring
Note: When the pump is started and stopped by
removing power with a relay or timer, a two-pole
device should be used to apply and remove power
to both POWER LINE TERMINALS.
Grounding Screw
Figure 4.
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16
EARTH
L2
(RED OR WHITE)
EARTH
L1
(BLUE)
220-240V POWER
SOURCE
Wiring
The SuperFlo® VS Variable Speed Pump controller must be wired according to the locally adopted version of the
National Electrical Code. A licensed, qualied electrician should complete the wiring for this product.
The controller is designed to operate with 220-240 Vrms, single phase power.
The pump is designed to handle either a bare wire connection or a quick disconnect connection. The quick
disconnect tab is 6.35 mm and will handle any commonly available mating connectors. For a direct wire
connection, the wire insulation should be stripped to a length of approximately 8 mm The terminal block is capable
of handling solid or stranded wire up to 4.0 mm² in size. The screw for the mains connections should be properly
tightened to a torque value of 1.15 Nm.
Pin # Wire Color Description
L1 Blue Hot 1
L2 Red/White Hot 2
Ground screw Green/Yellow Earth
Figure 5: Main Connection Diagram
Table 3: Main Connections
Powershouldbeturnedowheninstalling,servicing,orrepairingelectricalcomponents.
Observeallwarningnoticespostedontheexistingequipment,pump,andintheseinstallation
instructions.
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17
Accesstotheseterminalsisincloseproximitytothemainsconnectorswhichcarrylinevoltagecapableof
causingpersonalinjuryordamagingtheequipmentifcontactismade.Powershouldbeturnedowhen
accessing this area.
External Supply Range:
18-30V AC (24V AC+/- 20%)
9-30V DC (12/24V DC +/- 20%)
Figure 6: Wiring Diagram for Automation Control System Inputs
UI DIGITAL
INPUT CONNECTOR
J202
STEP 1
(pin 1)
STEP 2
(pin 2)
STEP 3
(pin 3)
OVER RIDE
(pin 4)
COMMON
(pin 5)
Vac or
VDC
GND
EXTERNAL SUPPLY
Automation System or
Solar System Controller
Pump Controller
Figure 7: Automation Control System Input Connector
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Control with Automation Control System Inputs
The user can run the SuperFlo® VS Variable Speed Pump at the programmed STEP 1, STEP 2, STEP 3,
or OVERRIDE speeds by utilizing the four automation control system inputs. STEP 1, STEP 2, STEP 3, or
OVERRIDE are equivalent to input 1, 2, 3 or OVRD respectively.
Note: The controller is rated to accept inputs of 18V-30V AC (24V AC+/- 20%) and 9-30V DC (12/24V DC +/-
20%).
Note: The pump will detect either a 50/60Hz for AC input or an active high signal for DC inputs.
The items below describe the functionality of the inputs:
1. If the user provides any one of the four (4) inputs, then the corresponding ACTIVE STEP LED will blink
every one (1) second. The SPEED LED and corresponding bar graph LED will be illuminated to
indicate the input is functioning properly.
2. The START LED will be OFF when an input is present.
Note: A generic wiring diagram is provided in gure 6 (on page 17) for connecting the pump to an“Automation
System Controller”. This concept can be applied to a solar system or any other type of control system.
Note: There is no schedule for automation system inputs. The timing for each speed is controlled directly by the
inputs.
Note: The digital inputs have the highest priority amongst all inputs (i.e., keypad or digital). Therefore the User
Interface inputs will be ignored when a digital input is present.
Note: If more than one input (switch) is present, then the pump will give priority to the highest number input.
Therefore OVER RIDE has highest priority followed by STEP 3, then STEP 2, then STEP 1.
Note: If no automation input is detected, the pump will automatically start the 24 hour schedule if the START key
was pressed prior to the application of an input.
Note: If using external devices it is the users responsibility to verify appropriate power and speed conditions.
Refer to proper external device manual.
Accesstotheseterminalsisincloseproximitytothemainsconnectorswhichcarrylinevoltage
capableofcausingpersonalinjuryordamagingtheequipmentifcontactismade.Powershould
be turned o when accessing this area.
DIP Switches
Figure 8: DIP Switches
The DIP switches are used for factory programming.
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MAINTENANCE
Pump Strainer Basket
The pump strainer basket (or ‘strainer pot’, ‘hair and lint
pot’), is located in front of the volute. Inside the chamber
is the basket which must be kept clean of leaves and
debris at all times. View basket through the ‘See Through
Lid’ to inspect for leaves and debris.
Regardless of the length of time between lter cleaning,
it is most important to visually inspect the basket at least
once a week. A dirty basket will reduce the eciency of
the lter and heater and also put an abnormal stress on
the pump motor which would result in a costly repair bill.
DONOTopenthestrainerpotif SuperFlo
®
VSVariableSpee dPumpfailstoprimeorifpumphasbeenoperatingwithoutwaterin
thestrainerpot.Pumpsoperatedinthesecircumstancesmayexperienceabuildupofvaporpressureandmaycontainscalding
hotwater.Openingthepumpmaycauseseriouspersonalinjury.Inordertoavoidthepossibilityofpersonalinjury,makesurethe
suction and discharge valves are open and strainer pot temperature is cool to touch, then open with extreme caution.
Topreventdamagetothepumpandforproperoperationofthesystem,cleanpumpstrainerandskimmerbasketsregularly.
Cleaning the Pump Strainer Basket
1. Turn o the pump at the circuit breaker.
2. Relieve pressure in the system by allowing the water to
cool.
3. Gently tap the clamp in a counter-clockwise direction to
remove the clamp and lid.
4. Remove debris and rinse out the basket. Replace the
basket if it is cracked.
5. Put the basket back into the housing. Be sure to align the
notch in the bottom of the basket with the rib in the bottom
of the volute.
6. Fill the pump pot and volute up to the inlet port with water.
7. Clean the cover, O-ring, and sealing surface of the pump
pot. Note: It is important to keep the lid O-ring clean and
well lubricated.
8. Reinstall the lid by placing the lid on the pot. Be sure the
lid O-ring is properly placed. Seat the clamp and lid on the
pump then turn clockwise until the handles are horizontal.
9. Turn the power “ON” at the house circuit breaker. Reset
the pool time clock to the correct time, if applicable.
10. Open the High Flow™manual air relief valve on top of the
lter.
11. Stand clear of the lter. Start the pump.
12. Bleed air from the lter until a steady stream of water
comes out. Close the High Flow™Manual Air Relief Valve.
THIS SYSTEM OPERATES UNDER HIGH PRESSURE.
When any part of the circulating system (e.g.,
Lock Ring, Pump, Filter, Valves, etc.) is serviced,
aircanenterthesystemandbecomepressurized.
Pressurizedaircancausethelidtoseparatewhich
can result in serious injury, death, or property
damage.To avoid this potential hazard, follow
above instructions.
Strainer Pot Assembly
Winterizing
You are responsible for determining when freezing
conditions may occur. If freezing conditions are
expected, take the following steps to reduce the risk of
freeze damage. Freeze damage is not covered under
warranty.
To prevent freeze damage, follow the procedures below:
1. Shut o electrical power for the pump at the circuit
breaker.
2. Drain the water out of the pump housing by
removing the two thumb-twist drain plugs from the
housing. Store the plugs in the pump basket.
3. Cover the motor to protect it from severe rain, snow
and ice.
CLAMP
LID
O-RING
BASKET
VOLUTE
Note: Do not wrap motor with plastic or other air tight
materials during winter storage. The motor may be
covered during a storm, winter storage, etc., but never
when operating or expecting operation.
Note: In mild climate areas, when temporary freezing
conditions may occur, run your ltering equipment all
night to prevent freezing.
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20
Care of Electric Motor
Protect from heat
1. Shade the motor from the sun.
2. Any enclosure must be well ventilated to prevent
overheating.
3. Provide ample cross ventilation.
Protect against dirt
1. Protect from any foreign matter or splashing water.
2. Do not store (or spill) chemicals on or near the motor.
3. Avoid sweeping or stirring up dust near the motor
while it is operating.
4. If a motor has been damaged by dirt it may void the
motor warranty.
5. Clean the lid and clamp, O-ring, and sealing surface
of the pump pot.
Protect against moisture
1. Protect from splashing or sprayed water.
2. Protect from extreme weather such as ooding.
3. If motor internals have become wet - let them dry
before operating. Do not allow the pump to operate if
it has been ooded.
4. If a motor has been damaged by water it may void
the motor warranty.
Note: When replacing the motor, be certain that the
motor support is correctly positioned to support the
size of motor being installed.
SERVICING
Always disconnect power to the SuperFlo
®
VS Variable Speed Pump at the circuit breaker and
disconnect the communication cable before servicing the pump. Failure to do so could result in death or
seriousinjurytoservicepeople,usersorothersduetoelectricshock.Readallservicinginstructionsbeforeworkingonthepump.
openthestrainerpotifpumpfailstoprimeorifpumphasbeenoperatingwithoutwaterinthestrainerpot.Pumpsoperatedin
thesecircumstancesmayexperienceabuildupofvaporpressureandmaycontainscaldinghotwater.Openingthepumpmay
causeseriouspersonalinjury.Inordertoavoidthepossibilityofpersonalinjury,makesurethesuctionanddischargevalvesare
open and strainer pot temperature is cool to touch, then open with extreme caution.
Besurenottoscratchormarthepolishedshaftsealfaces;sealwillleakiffacesaredamaged.Thepolishedandlappedfaces
of the seal could be damaged if not handled with care.
Pump Disassembly
All moving parts are located in the rear sub-assembly
of this pump.
To remove and repair the motor subassembly, follow
the steps below:
1. Turn o the pump circuit breaker at the main panel.
2. Drain the pump by removing the drain plugs.
3. Remove the 4 bolts that hold the main pump body
(strainer pot/volute) to the rear sub-assembly.
4. GENTLY pull the two pump halves apart, removing
the rear sub-assembly.
5. Remove the three hex head screws holding the
diuser in position.
6. Hold the impeller securely in place and remove the
impeller lock screw by using a at blade screwdriver
or wrench. The screw is a left-handed thread and
loosens in a clockwise direction.
7. To unscrew the impeller from the shaft, insert a
5/16 Allen key into the center of the motor fan cover
and twist the impeller counter-clockwise.
8. Remove the four bolts from the seal plate to the
motor using a 3/8 inch wrench.
9. Place the seal plate face down on a at surface
and tap out the ceramic seal.
10. Clean the seal plate, seal housing, and the motor
shaft.
Shaft Seal Replacement
The Shaft Seal consists primarily of two parts, a
rotating member and a ceramic seal.
The pump requires little or no service other than
reasonable care, however, a Shaft Seal may
occasionally become damaged and must be replaced.
Note: The polished and lapped faces of the seal could
be damaged if not handled with care.
English