Pepperl+Fuchs 6000 SERIES User manual

Instruction Manual
1. Marking
6000 series purge and pressurization system for Zone 1 and Zone 21
Control unit: 6000-**-S2-UN-**-**
Component kit control unit: 6000-**-S2-UN-CK-**
Control unit kit version: 6000-EXKIT-**-**
User-interface: 6000-UIC-01
DIN intrinsically safe termination board: 6000-ISB-**
Vent: EPV-6000
Temperature hub: 6000-TEMP-01
Temperature sensor: 6000-TSEN-01
Dust-proof enclosure for temperature hub and intrinsically safe
termination board: 6000-DPE-**-****
Pepperl+Fuchs GmbH
Lilienthalstraße 200, 68307 Mannheim, Germany
ATEX and IECEx:
See the nameplate on the device side or lid for the exact designation.
The *-marked letters of the type code are placeholders for versions of the
device.
Modifications are permitted only if approved in this instruction manual and
in the device-related documentation.
Observe the special conditions.
2. Validity
The chapter “Safety” is valid as instruction manual.
3. Target Group, Personnel
Responsibility for planning, assembly, commissioning, operation,
maintenance, and dismounting lies with the plant operator.
The personnel must be appropriately trained and qualified in order to carry
out mounting, installation, commissioning, operation, maintenance, and
dismounting of the device. The trained and qualified personnel must have
read and understood the instruction manual.
Prior to using the product make yourself familiar with it. Read the
instruction manual carefully.
4. Reference to Further Documentation
Observe laws, standards, and directives applicable to the intended use
and the operating location.
The corresponding datasheets, manuals, declarations of conformity, EU-
type examination certificates, certificates, and control drawings if
applicable supplement this document. You can find this information under
www.pepperl-fuchs.com.
For more information see the manufacturer declaration.
5. Intended Use
Observe the instruction manual and the certificate of the installed
apparatus.
Devices for which special conditions apply have the X marking at the end
of the certificate number.
The device is only approved for appropriate and intended use. Ignoring
these instructions will void any warranty and absolve the manufacturer
from any liability.
Use the device only within the specified ambient and operating conditions.
The device is not a safety component according to the Machinery
Directive. Do not use the device to prevent personal injury.
If the values in the documentation are inconsistent, always the lower value
is valid.
6. Improper Use
Protection of the personnel and the plant is not ensured if the device is not
used according to its intended use.
7. Mounting and Installation
Prior to mounting, installation, and commissioning of the device you
should make yourself familiar with the device and carefully read the
instruction manual.
Observe the ambient and operating conditions when mounting and
installing the device.
If you intend to install the device or enclosure in areas that may be
exposed to aggressive substances, ensure that the stated surface
materials are compatible with these substances. If required, contact
Pepperl+Fuchs for further information.
Mount the device in a way that the device is protected against mechanical
hazard.
If you use the device in environments subject to adverse conditions, you
must protect the device accordingly.
Place warning marking "Warning – Refer to instruction manuals!" visibly on
the surrounding enclosure.
Protect pneumatic components against mechanical hazard.
Ensure that the overpressure in the cabinet does not exceed the
permissible peak value.
Requirements for Cable Glands
Ensure that unused terminal screws are properly tightened down.
Observe the tightening torque of the terminal screws.
Only use cable glands that are suitably certified for the application.
Only use stopping plugs that are suitably certified for the application.
Only use cable glands with a temperature range appropriate to the
application.
Ensure that the degree of protection is not violated by the cable glands
and the stopping plugs.
Ensure that all cable glands are in good condition and are securely
tightened.
Requirements for Cables and Connection Lines
Only use cables and connection lines with a temperature range
appropriate to the application.
Install cables and cable glands in a way that they are not exposed to
mechanical hazards.
Observe the permissible core cross section of the conductor.
The insulation stripping length must be considered.
Protect plastic cable glands against mechanical hazard.
In order to guarantee the temperature classes, ensure that power
dissipation is lower than the figure stated in the certificate. Most of the
power dissipation arises from current flowing in the cables.
Use seals that are suitable for the specified application.
8. Device-Related Information
Observe the tightening torque of the screws.
When connecting intrinsically safe devices with intrinsically safe circuits of
associated apparatus, observe the maximum peak values with regard to
explosion protection (verification of intrinsic safety). Observe the
standards IEC/EN 60079-14 or IEC/EN 60079-25.
Install the device in locations with a low risk of mechanical hazard
according to IEC/EN 60079-0 only.
For intrinsically safe circuits, the dielectric strength of the insulation against
other intrinsically safe circuits and against the shield must be
at least 500 V according to IEC/EN 60079-14.
Safety-relevant markings are found on the nameplate of the device or the
nameplate supplied.
9. Non-Hazardous Area
The device may be installed in the non-hazardous area.
10. Systems and Solutions
The device is heavy. In order to avoid personal injuries or property
damage, make appropriate provisions for the mounting procedure.
When installing additional components, make sure that these components
are listed in the relevant certificates.
Select suitable conductors in order to ensure that the maximum permitted
temperature of the conductors fit to the maximum permitted ambient
temperature of the terminal box.
For control panels with IECEx certification, only use cable glands with
metric thread or NPT thread.
Ensure that the operating location has a sufficient floor load capacity.
11. Electrostatic Charge
The device contains non-conductive plastic parts.
12. Hazardous Area
The enclosure has a ground connection. Connect an equipotential
bonding conductor with a minimum cross section of 4 mm2 to this ground
connection.
Observe the installation instructions according to IEC/EN 60079-14.
Observe the installation instructions according to IEC/EN 60079-25.
Avoid impact effect or friction during mounting.
13. Gas
Only remove the cover in the absence of a potentially explosive
atmosphere.
The device may be installed in gas groups IIC, IIB, and IIA.
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14. Zone 1
The device may be installed in Zone 1.
The intrinsically safe output circuits may lead into Zone 1.
15. Dust
The device may be installed in dust groups IIIC, IIIB, and IIIA.
16. Zone 21
The device may be installed in Zone 21.
17. Type of Protection Ex d
For mounting on a housing with type of protection Ex d, at least 5 thread
revolutions must be in mechanical connection with the housing.
18. Type of Protection Ex i
Observe the respective peak values of the field device and the associated
apparatus with regard to explosion protection when connecting intrinsically
safe field devices with intrinsically safe circuits of associated apparatus
(verification of intrinsic safety). Also observe IEC/EN 60079-14 and
IEC/EN 60079-25.
Keep the separation distances between all non-intrinsically safe circuits
and intrinsically safe circuits according to IEC/EN 60079-14.
Intrinsically safe circuits of associated apparatus can be led into
hazardous areas. Observe the compliance of the separation distances to
all non-intrinsically safe circuits according to IEC/EN 60079-14.
Circuits of intrinsically safe apparatus can be led into hazardous areas,
whereby special attention must be paid to maintaining separation
distances to all non-intrinsically safe circuits according to the requirements
in IEC/EN 60079-14.
19. Type of Protection Ex p
When mounting the device in Zone 20, Zone 21 or Zone 22, the inside of
the Ex p housing must not be purged. Remove the dust inside the housing
by cleaning.
20. Housings and Surrounding Enclosures
The housing must not be opened when the device is energized.
Do not install fuse terminals, relays, miniature circuit breakers, contactors
etc. in the enclosure.
Before you close the surrounding enclosure, ensure that the seals are
clean, undamaged, and correctly fitted.
21. Operation, Maintenance, Repair
Prior to using the product make yourself familiar with it. Read the
instruction manual carefully.
Do not remove the nameplate.
Observe the warning markings.
Do not connect or disconnect the electrical connection when energized.
Do not exceed the maximum permitted output current. Prevent short
circuits.
Do not exceed the maximum power dissipation. Refer to nameplate for
maximum power dissipation.
Observe IEC/EN 60079-17 for maintenance and inspection of associated
apparatus.
Observe IEC/EN 60079-17 for maintenance and inspection.
Do not damage the flamepath surfaces between enclosure and enclosure
cover during the opening of the control panel.
If the enclosure is damaged, replace enclosure and enclosure cover.
When energized, only open the housing in the absence of a potentially
explosive atmosphere.
Substitution of components may impair intrinsic safety.
Remove all adhering residues from the device. These residues can be
hazardous to health.
Fill in the form "Declaration of Contamination". You can find this form on
the product detail page at www.pepperl-fuchs.com.
22. Return
Return
If there is a defect, always send back the device to Pepperl+Fuchs.
23. Delivery, Transport, Disposal
Check the packaging and contents for damage.
Check if you have received every item and if the items received are the
ones you ordered.
Store the device in a clean and dry environment. The permitted ambient
conditions must be considered, see datasheet.
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