Pepperl+Fuchs ODT-MAC40-RD Series User manual

ODT-MAC40*-*-RD
Stationary reading device for
Data Matrix Codes
FACTORY AUTOMATION
MANUAL

With regard to the supply of products, the current issue of the following document is applicable: The
General Terms of Delivery for Products and Services of the Electrical Industry, published by the
Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie
(ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation
of proprietorship"
ODT-MAC40*-*-RD

ODT-MAC40*-*-RD
Contents
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1 Introduction......................................................................... 4
2 Declaration of conformity .................................................. 5
3 Safety................................................................................... 6
3.1 Used Symbols...............................................................................................6
3.2 General safety instructions ............................................................................6
3.3 Intended Use ................................................................................................7
4 Product Description ........................................................... 8
4.1 Use and Application......................................................................................8
4.2 Displays and controls....................................................................................9
4.3 Interfaces and Connections ........................................................................10
4.4 Scope of Delivery........................................................................................11
4.5 Accessories ................................................................................................11
4.5.1 Cables....................................................................................................11
4.5.2 Other accessories ..................................................................................11
5 Installation......................................................................... 12
5.1 Preparation .................................................................................................12
5.2 Mounting.....................................................................................................12
5.3 Connecting the device ................................................................................13
5.4 Network configuration overview ..................................................................14
5.5 Assigning an IP address to a network connection using Windows XP.........15
5.6 Assigning an IP address to a network connection under Windows 7...........17
5.7 Storage and transport .................................................................................19
6 Commissioning................................................................. 20
6.1 Connecting the stationary reader ................................................................20
7 Operation........................................................................... 21
7.1 Web-based operator interface.....................................................................21
7.1.1 Settings Tab............................................................................................23
7.1.2 Communication Tab................................................................................25
7.1.3 Gallery Tab..............................................................................................26
7.1.4 Language dialogue box ..........................................................................27
8 Troubleshooting................................................................ 28
8.1 What to do in the event of an error ..............................................................28
9 Appendix ........................................................................... 29
9.1 Command Format .......................................................................................29
9.2 Command Overview ...................................................................................30

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ODT-MAC40*-*-RD
Introduction
1Introduction
Congratulations
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs
develops, produces and distributes electronic sensors and interface modules for
the market of automation technology on a worldwide scale.
Symbols used
The following symbols are used in this manual:
Handling instructions
You will find handling instructions beside this symbol
Contact
If you have any questions about the device, its functions, or accessories, please
contact us at:
Pepperl+Fuchs GmbH
Lilienthalstraße 200
68307 Mannheim
Telephone: [phone]
Fax: [phone]
E-Mail: [email protected]
Note!
This symbol draws your attention to important information.

ODT-MAC40*-*-RD
Declaration of conformity
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2 Declaration of conformity
This product was developed and manufactured under observance of the
applicable European standards and guidelines.
The product manufacturer, Pepperl+Fuchs GmbH, D-68307 Mannheim, has a
certified quality assurance system that conforms to ISO 9001.
Note!
A Declaration of Conformity can be requested from the manufacturer.
ISO9001

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Safety
3Safety
3.1 Used Symbols
Safety-relevant Symbols
Informative Symbols
Action
This symbol indicates a paragraph with instructions.
3.2 General safety instructions
Class 2 laser product
This device is a class 2 laser product:
Standards
IEC 60825-1:2007 certified. Complies with 21 CFR 1040.10 and 1040.11 except
for deviations pursuant to Laser Notice No. 50, dated 06-24-07.
Danger!
This symbol indicates a warning about an immediate possible danger.
In case of ignoring the consequences may range from personal injury to death.
Warning!
This symbol indicates a warning about a possible fault or danger.
In case of ignoring the consequences may cause personal injury or heaviest
property damage.
Caution!
This symbol indicates a warning about a possible fault.
In case of ignoring the devices and any connected facilities or systems may be
interrupted or fail completely.
Note!
This symbol brings important information to your attention.

ODT-MAC40*-*-RD
Safety
2012-10
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Only use recommended original accessories.
The operating company bears responsibility for observing locally applicable
safety regulations.
Installation and commissioning of all devices must be performed by a trained
professional only.
User modification and or repair are dangerous and will void the warranty and
exclude the manufacturer from any liability. If serious faults occur, stop using the
device. Secure the device against inadvertent operation. In the event of repairs,
return the device to your local Pepperl+Fuchs representative or sales office.
3.3 Intended Use
The ODT-MAC40*-*-RD stationary read devices are intended to be used only for
the identification of objects by means of Data Matrix codes.
Always operate the device as described in these instructions to ensure that the
device and connected systems function correctly. The protection of operating
personnel and plant is only guaranteed if the device is operated in accordance
with its intended use.
Warning!
Visible red class 2 laser light
The irradiation can lead to irritation especially in a dark environment. Do not point
at people!
Caution: Do not look into the beam!
Maintenance and repairs should only be carried out by authorized service
personnel!
Attach the device so that the warning is clearly visible and readable.
Caution –Use of controls or adjustments or performance of procedures other
than those specified herein may result in hazardous radiation exposure..

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ODT-MAC40*-*-RD
Product Description
4 Product Description
4.1 Use and Application
The stationary read device is an optical identification system for the detection of
Data Matrix codes. With its high-performance signal processor, a partial image
capture function, and optimized decoding algorithms, the device features
extremely high reading speeds. For optimum process integration, straight and
angled housing designs are available.
The stationary read device can be configured easily and quickly using a normal
web browser, via the standard Ethernet interface or a series connection. Support
is also provided for the mechanical alignment of the reader in the form of an
integrated laser pointer and a connected VGA monitor. The reader also features
an integrated fault pattern memory that can be expanded with commercially
available MMC memory cards.
Typical application areas are:
■Document handling
■Printing machines
■Identification in the packaging and warehouse industry
■PCB detection
Figure 4.1 The two housing designs of the stationary read device: straight and angled

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Product Description
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4.2 Displays and controls
1. Lightning unit
2. Laser diodes
3. CMOS camera
The stationary reader ODT-MAC403-* does not have laser diodes.
Status LED
1RJ45 Ethernet network socket
215-pin D-Sub connector
3Video output VGA
4Status LED
LED color Description
Ye l l o w The LED briefly illuminates in yellow after switching on.
Green The LED illuminates in green after a successful read (good read).
Red The LED illuminates in red after an unsuccessful read (bad read).
1
3
2
41
32
LAN
TCP/IP
ST
VGA
VCC/I-O/RS232

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Product Description
4.3 Interfaces and Connections
15-Pin D-sub Plug
Video Output, VGA 640x480 (7-Pin M9 Socket)
PIN Signal Description
1, 2 GND GND for device
3GND IO GND for inputs/outputs
4, 5 +UB 24 VDC device supply
6+ UB IO Supply for inputs/outputs, 24 VDC
7NC Not connected
8IN2 Input 2
9 OUT1 Good output
10 OUT2 Bad output
11 IN1 Trigger
12 NC Not connected
13 TX RS232 Transmission line, RS232
14 RX RS232 Receive line, RS232
15 IN3 Input 3
PIN Signal Description
1OUT Vsync Vertical synchronization output
2GND Ground
3OUT R Red signal output
4OUT G Green signal output
5GND Ground
6OUT B Blue signal output
7OUT Hsync Horizontal synchronization output
1
9
15
8
1
3
4
5
6
7
2

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Product Description
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Network connection
Figure 4.2 Network connection pin assignments
4.4 Scope of Delivery
■ODT-MAC40*-*-RD
■Quick start guide
4.5 Accessories
Various accessories are available.
4.5.1 Cables
The following cables are available as accessories.
4.5.2 Other accessories
Other products are available as accessories.
1Transmit data (+)
2Transmit data (-)
3Receive data (+)
4Not assigned
5Not assigned
6Receive data (-)
7Not assigned
8Not assigned
34
5
6
7
8
12
Model number Description
ODZ-MAC-CAB-VIDEO Video connection cable, cylindrical connector, 7-pin on SUB-
D socket, 15-pin VGA, 2 meters
ODZ-MAC-CAB-
15POL-2,5M-FEMALE
Connection cable, Sub-D socket, 15-pin, 2.5 meters, can be
pre-assembled
ODZ-MAC-CAB-
15POL-5M-FEMALE
Connection cable, Sub-D socket, 15-pin, 5 meters, can be
pre-assembled
ODZ-MAC-CAB-24V-
R2-2M
Connection cable for power supply, RS 232
V45-G-10M-V45-G Network cable RJ45, category 5, up to 100 MHz, 10 m
Model number Description
ODZ-MAC-PWR-24V Desk top power supply 24 V DC, 1.88 A

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Installation
5 Installation
5.1 Preparation
Unpacking the unit
1. Check that all package contents are present and undamaged.
If anything is damaged, inform the shipper and contact the supplier.
2. Check that all items are present and correct based on your order and the
shipping documents.
If you have any questions, please contact Pepperl+Fuchs.
3. Keep the original packing material in case you need to store or ship the unit at
a later time.
5.2 Mounting
The read distance differs according to the reader. The correct read distance can
be found in the technical data for the reader to be installed.
The straight version is available only upon request.
Figure 5.1 Dimensions of the straight housing
Figure 5.2 Dimensions of the angle housing
Note!
Preventing reflection and glare
Reflection and glare from reflective surfaces can impair the captured image and
therefore lead to incorrect readings. To prevent reflection and glare, install the
stationary reading device at a slight angle.
Reading distance
60
60
M5
20 Code
52.7
20 ±0.1
36.85
6.5
Reading distance
11
60
60 65
M5
20 6
11
Code
52.7
20 ±0.1
72.5

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5.3 Connecting the device
Connecting the power supply
To connect a power supply to the device, proceed as follows.
1. Plug the 15-pin Sub-D socket into the connector provided for this purpose on
the back of the housing.
2. Screw in the two mounting screws as far as possible.
This ensures that the cable cannot be inadvertently pulled out.
3. Next connect the power supply to the appropriate pins on the Sub-D socket.
The power supply has now been connected.
To connect the power supply to the device quicker, the pre-configured connection
cable can also be used. Information can be found in the Accessories section.
Establishing a network connection
In order to establish a network connection, proceed as follows.
When delivered, the device has a fixed IP address (192.168.2.2). To facilitate
communication within the network, you must configure your network. The
configuration data can be found in the network configuration overview.
Connecting a trigger sensor
To connect a trigger sensor, proceed as follows.
Connect the trigger sensor to the cable previously connected for the power
supply.
Note!
Connection to ground
When installing the device, ensure that it is has a ground connection.
Note!
Record the network configuration
The device communicates with the connected machine control system using the
TCP/IP protocol. To ensure communication works correctly, you must note down
all the changes you make to the network configuration.
Note!
Network cabling
Use a crossover network cable to connect the device directly to a PC. If the device
is being operated within a network, use a twisted-pair network cable to connect it
to the network.

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Installation
5.4 Network configuration overview
Communication with the sensor is carried out via a free Ethernet interface on the
PC. It is usually an integrated LAN interface.
This interface must be assigned an address (IP address) so that it can establish a
connection with the sensor.
The various stations in a TCP/IP network are identified via IP addresses. Each IP
address must only be used once within a subnet. IP addresses are made up of 4
blocks, each with a three-digit number between 0 and 255 (8 bit), e.g.
192.168.2.65.
Example: IP address 192.168.2.2 with subnet mask 255.255.255.0
A device with these settings can establish direct communication with any IP
address between 192.168.2.0 and 192.168.2.255. (The first 3 blocks must
match.)
In TCP/IP networks, fixed IP addresses can be set on the device or they can be
assigned dynamically by a DHCP server.
The sensor does not support DHCP, i.e. only fixed IP addresses can be
used.
The Ethernet interface used on the PC to communicate with the sensor must be
configured in line with the sensor settings. However, one must ensure that the
sensor IP address is not entered in the PC.
Example:
Sensor setting: IP 192.168.2.2 Subnet mask 255.255.255.0
LAN interface on the PC: IP 192.168.2.90 Subnet mask 255.255.255.0

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5.5 Assigning an IP address to a network connection using Windows
XP
To assign an IP address to a network connection using Windows XP,
proceed as follows.
1. First select "Network Connections".
2. Then open the required connection by double clicking on it.
The Properties dialog box for the relevant connection will open.
3. Select the "Internet Protocol (TCP/IP)" element from the Properties dialog
box by double clicking on it.
The TCP/IP properties dialog box will open.

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Installation
4. In the TCP/IP properties dialog box, activate "Use the following IP
address".
5. Enter an IP address which only differs from the sensor IP address in the very
last segment.
6. Enter 255.255.255.0 as the subnet mask.
7. Then confirm your entries on the TCP/IP properties page and the LAN
connection properties page using "OK" and "Close".
This completes the network configuration and the sensor can be used.

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Installation
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5.6 Assigning an IP address to a network connection under Windows
7
To assign an IP address to a network connection under Windows 7:
1. First, select "Control Panel" from the Start menu:
2. Select the Network and Sharing Center option:
3. In the Network and Sharing Center window, select Change adapter settings
4. Then open the required connection by double-clicking on it.
The Properties dialog box for the relevant connection will open.

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Installation
5. Select the "Internet Protocol Version 4 (TCP/IPv4)" element from the
Properties dialog box by double-clicking on it.
The TCP/IP properties dialog box will open.
6. Activate "Use the following IP address" in the TCP/IP properties dialog box.

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7. Enter an IP address that differs from the sensor IP address in the very last
segment only.
8. Enter 255.255.255.0 as the subnet mask.
9. Then click "OK" and "Close" on the TCP/IP properties page and the LAN
connection properties page to confirm your entries.
This completes the network configuration and the sensor can be used.
5.7 Storage and transport
For storage and transport purposes, package the unit using shockproof
packaging material and protect it against moisture. The best method of protection
is to package the unit using the original packaging. Furthermore, ensure that the
ambient conditions are within allowable range.

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Commissioning
6 Commissioning
6.1 Connecting the stationary reader
The reader has its own web server. You have the option of making settings on the
stationary reader using a standard web browser.
Aligning the stationary reader
To find the ideal alignment for the device, use the two laser diodes in the
stationary reader.
1. Supply power to the reader via the D-Sub connector.
2. Adjust the stationary reader so that both points generated by the laser diodes
are positioned on top of each other on the code to be read.
This sets the ideal reading distance between the stationary reader and the
code to be read.