Performance Tool W1642 User manual

OWNER'S MANUAL
Stock Number W1642
FOR YOUR SAFETY,
please read these instructions carefully and retain them for future use.
2 Ton Low Profile Jack

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SPECIFICATIONS
Specifications are
subject to change
without notice
IMPORTANT SAFETY INFORMATION
IMPORTANT SAFETY INFORMATION
WARNING!
READ, UNDERSTAND AND FOLLOW ALL INSTRUCTIONS AND
WARNINGS BEFORE OPERATING THIS TOOL. FAILURE TO DO
SO MAY RESULT IN PERSONAL INJURY AND/OR PROPERTY
DAMAGE AND WILL VOID WARRANTY.
Specifications:
Capacity: ................................4000 lbs.
Low Lift Height: .......................2 3/4 in.
Max. Lift Height:...........................20 in.
Overall Dimensions:
Length: ...................................26 1/2 In.
Width: .....................................13 1/2 In.
Height:............................................9 In.
........................................50 3/8 with bar
1. Keep work area clean. Cluttered areas invite injuries.
2. Observe work area conditions. Do not use machines or power tools in damp
or wet locations. Don’t expose to rain. Keep work area well lighted. Do not
use electrically powered tools in the presence of flammable gases or liquids.
Do not bring combustible materials near the tools.
3. Keep children away. Children must never be allowed in the work area. Do not
let them handle machines, tools, or extension cords.
4. Store idle equipment. When not in use, tools must be stored in a dry location
to inhibit rust. Always lock up tools and keep out of reach of children and other
untrained persons. Switch off all unused electrical tools when stored. Tools
are dangerous in the hands of untrained users.
5. This is a lifting device only. Do not move load while it is on the jack. Load
must be supported immediately by Jack Stands or other appropriate means.
6. Do not overload jack beyond rated capacity. Overloading can cause damage
to or failure of the jack.
7. REFER TO YOUR VEHICLE OWNERS MANUAL FOR PROPER JACKING
PROCEDURES. Lift only on areas of the vehicle as specified by the vehicle
manufacturer.
8. Work Safe. Keep proper footing and balance at all times. Do not reach over or
across running machines, hoses, etc.
9. This jack is designed for use only on hard level surfaces capable of sustain-
ing the load. Use of jack on other than hard level surfaces can result in jack
instability and possible loss of load.
10.Stay alert. Watch what you are doing, us common sense. Be sure all
personnel are clear of load before lowering load. Ensure that no personnel
pass underneath load until load is securely supported by jack stands Do not
operate any tool when you are tired.
11.Take care of your jack. Keep the jack clean for better and safer work. Follow
the maintenance instructions and the notices. Regularly inspect all parts.
Repairs should only be carried out by a qualified technician. Use only original
PERFORMANCE TOOL® replacement parts.
12.Check for damaged parts. Before using any tool, any part that appears dam-
aged should be carefully checked to determine that it will operate properly
and perform its intended function. Check for alignment and binding of moving
parts; any broken parts or mounting fixtures; and any other condition that may
affect proper operation.Any part that is damaged should be properly repaired
or replaced by a qualified technician.
13.Repairs should only be carried out by a qualified electrician using original
PERFORMANCE TOOLS® replacement parts. Failure to do so can lead to
accidents for the operator. Use of any other parts will void the warranty. Only
use accessories intended for use with this tool. Approved accessories are
available from Performance Tool®.Use only accessories that are recommend-
ed by the manufacturer for your model. Accessories that may be suitable for
one tool may become hazardous when used on another tool.
14.Do not operate any tool if under the influence of alcohol or drugs. Read
warning labels on prescriptions to determine if your judgment or reflexes are
impaired while taking drugs. If there is any doubt, do not operate any tool.
15.Maintenance. For your safety, maintenance should be performed regularly by
a qualified technician.
WARNING: This product and its packaging contain a chemical known to the
State of California to cause cancer, birth defects, or other reproductive harm.
WARNING: The warnings, cautions, and instructions discussed in this instruc-
tion manual cannot cover all possible conditions and situations that may occur. It
must be understood by the operator that common sense and caution are factors
which cannot be built into this product, but must be supplied by the operator.
Read and understand all of the instructions provided in the instruction manual of
this product, as well as, any other tool (s) used with this product.

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1. When jack is not in use, lifting arm and handle sleeve should be
in fully down position to keep their machined surfaces free from
corrosion.
2. Keepjackcleanandwelllubricatedatpointsillustratedingure4.
3. Forbestresults,useonlyhydraulicuidwitharatingofSAE10for
rells.Checkuidlevelwithjackinfullydownposition.Fluidlevel
shouldbeuptobottomofoilllplug
4. Regularly check for loose, worn or damaged parts and repair or
replace as necessary.
5. Replace worn or damaged parts with
Performance Tool®replacement parts.
Besurethatonlyqualiedpersonnel
perform repairs.
* Illustrations and photographs are intended for reference only.
Actual merchandise may vary slightly from illustration.
Your Performance Tool hydraulic jack was constructed with quality
materials and workmanship and will give you many years of trouble free
use when cared for as described in the "Care & Maintenance" section on
page 3. However, as with any mechanical device, periodic adjustments
are necessary to maintain a peak level of performance. Should your
jack be displaying any of the following symptoms, the simple procedures
shown below will correct the problem.
CARE & MAINTENANCE
TROUBLESHOOTING
OPERATION
Before using your jack:
Insert lower bar section into handle sleeve.
(See Fig. 1) Secure bar to handle sleeve with
handle set screw. Turn bar counter-clockwise
to open release valve. Pump jack handle
about 6 full strokes to assure complete distri-
butionofhydraulicuid.(SeeFig.2)
To raise:
Turn bar clockwise to close release valve.
Make certain that load is on center of saddle.
Pump to raise load to desired height. Transfer
load to jack stands or other appropriate supports
before working under load. (See Fig. 3)
To lower:
Raise load enough to remove jack stands.
Slowly turn release valve counter-clockwise just enough to allow
controlled descent. (Never turn counter-clockwise more than 3 full turns)
Fig. 1
Fig. 2
Fig. 3
Fig. 4
1
2
3
4
WARNING - Remove jack from service before making adjustments
NOTE:
Problems listed above with more than one solution may have a combination of causes.
Please be sure that all solutions listed for each problem have been checked to eliminate
possibility of further trouble. Sometimes solutions may need to be repeated for best results.
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Power unit may
be low in fluid.
With jack on level
surface and in
down position,
remove filler plug
and add clean
hydraulic jack fluid
to level of filler.
Power unit may
be air bound.
Open the release
valve a minimum
of 2 full turns.
Pump the handle
a minimum of 20
full strokes to
purge air from the
system.
Valve may not be
closing
completely.
To seat valves:
a.) Close release
valve.
b.) With jack in
fully lowered
position,
manually raise
lifting arm as
high as
possible.
c.) Open release
valve and
allow jack to
descend to
lowered
position
Will not lift load
Will not hold load
Will not lift to full height
Pump feels "spongy" under load
Handle raises under load
Handle lowers under load

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1 Retaining Ring 20 2
2 Washer 20 2
3 Front Wheel 2
4 Frame 1
5 Nut M16 4
6 Washer 16 4
7 Screw M5X12 4
8 Rear Caster Assembly 2
9 Screw M10X20 4
10 Washer 10 4
11 Handle Socket Bolt 2
12 Washer 18 2
13 Retaining Ring 12 1
14 Roller 1
15 Handle Socket 1
16 Roller Pin 1
17 Handle Set Screw 1
18 Handle, Upper Section 1
19 Handle, Lower Section 1
20 Screw M6X35 1
21 Universal Joint 1
22 Ram 1
23 Return Spring 2
24 Retaining Ring 22 2
25 Ram Adaptor 1
26 Pin A4X55 1
27 Retaining Ring 25 2
28 Lift Arm Bolt 1
29 Ram Cover Plate 1
30 Lift Arm Assembly 1
31 Saddle 1
32 Saddle Screw 1
33 Rubber Saddle Pad 1
# Description Quantity
REPLACEMENT PARTS LIST REPLACEMENT PARTS LIST
2
1
4
3
6
57
10
8
9
11
12
14
13
15 16 17
18
19
20
29
32
30
31
33
28
25
26 24 23
27
22 21

LIMITED WARRANTY
PERFORMANCE TOOL® extends only the following warranties, and only to original retail purchasers. These warranties give specific legal
rights. Except where prohibited by local law, the law of the State of Washington governs all warranties and all exclusions and limitations of
warranties and remedies. There may be other rights which vary from state to state.
PERFORMANCE TOOL® warrants the product to be free from defects in materials and workmanship under normal use and service. A
defective product may be returned for a free replacement within 90 days from the date of purchase, provided that product is returned to
place of purchase immediately after discovery of defect. After 90 days and up to one year from date of purchase, PERFORMANCE TOOL®
will replace at no charge any parts which our examination shall disclose to be defective and under warranty. These warranties shall be
valid only when a sales receipt showing the date of purchase accompanies the defective product or defective part (s) being returned.
These warranties exclude blades, bits, punches, dies, bulbs, fuses, hoses, and other consumables which must be replaced under normal
use and service. These warranties shall not apply to any product or part which is used for a purpose for which it is not designed, or which
has been repaired or altered in any way so as to affect adversely its
performance or reliability, nor shall these warranties apply to any product or part which has been subject to misuse, neglect, accident or
wear and tear incident to normal use and service.
PERFORMANCE TOOL® does not authorize any other person to make any warranty or to assume any liability in connection with its
products.
Except for warranties of title and the limited express warranties set forth above, PERFORMANCE TOOL® makes no express or implied
warranties of any kind with respect to its products. In particular, PERFORMANCE TOOL® makes no implied warranty of merchantability
and no implied warranty of fitness for any particular purpose, except that for goods purchased primarily for personal, family or household
use and not for commercial or business use, PERFORMANCE TOOL® makes an implied warranty of merchantability (and, if otherwise
applicable, an implied warranty of fitness for a particular purpose), but only for the particular qualities or characteristics, and for the
duration, expressly warranted above.
The laws on limitation of implied warranties may differ from state to state, so the above limitations may not apply in all cases.
PERFORMANCE TOOL® shall not be liable for consequential, incidental or special damages resulting from or in any manner related to
any product, or to the design, use, or any inability to use the product. The sole and exclusive remedy for a defective product or part shall
be the repair, or replacement thereof as provided above. The laws on limitation of remedies or on consequential, incidental or special
damages may vary from state to state, so the above limitations may not apply in all cases.
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