MAN-M-O-105_19 26/02/2016 Page 2of 44
CONTENTS
1Issue and Revision Record .............................................................................4
2Introduction.....................................................................................................5
3Safe and Correct Use......................................................................................6
4Technical Specification....................................................................................8
4.1 Physical Data for Ironman Assembled ......................................................8
4.2 Mass Data for Components.......................................................................8
4.3 Physical Data for Sleeper Lifting Attachments...........................................8
4.4 Load Specifications...................................................................................9
4.5 Operational Limits...................................................................................10
4.6 Vibration..................................................................................................10
4.7 Product Compliance................................................................................10
5Storage and Transportation...........................................................................14
5.1 Storage...................................................................................................14
5.2 Transportation.........................................................................................14
6General Layout..............................................................................................15
7Operating Instructions...................................................................................16
7.1 Checks before use..................................................................................16
7.2 Assembly of the Ironman.........................................................................16
7.3 Fitting the red lights.................................................................................19
7.4 Moving the Assembled Ironman..............................................................20
7.5 Operating the Ironman ............................................................................21
7.6 Using the Sleeper Lifting System Attachments........................................28
8Defined Words .............................................................................................. 29
9Document Review.........................................................................................30
10 Maintenance .................................................................................................31
10.1 General................................................................................................32
10.2 Maintenance schedule.........................................................................34
10.3 Mainframe Assembly............................................................................36
10.4 Wheels.................................................................................................36
10.5 Brakes..................................................................................................36
10.6 Carriage and Traverse Mechanism......................................................38
10.7 Lifting Tackle Assemblies.....................................................................38
10.8 Red Light .............................................................................................38
11 Record Sheets .............................................................................................. 38
12 Test Specification..........................................................................................39
13 Training.........................................................................................................40
14 Ordering........................................................................................................41
