PERMASTEEL Member's Mark PG-40606S0L User manual

TM
FOR OUTDOOR
USE ONLY
DO NOT RETURN UNIT TO STORE: If you have questions or need assistance
during asse bly, call 1-888-287-0735 to speak to the grill anufacturer.
GAS BBQ GRILL USER’S MANUAL
MODEL NUMBER: PG-40606S0L
DANGER
If you s ell gas:
1. Shut off gas to the appliance.
2. Extinguish any open fla e.
3. Open lid.
4. If odor continues, keep away fro the
appliance and i ediately call your gas
supplier or your fire depart ent.
WARNING
1. Do not store or use gasoline or other
fla able liquids or vapors in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance.

LIMITED WARRANTY
Model Number: PG-40606S0L
Member Mark’s 6 Burner Gas Grill
PERMASTEEL INC. Warranties that this Product shall be free from defects in wor manship and
materials, for a period of 1 Year from the date of original purchase. Our obligation under this
warranty shall be limited to replacement of parts during the warranty period. Our liability shall not
extend beyond replacement of parts, This warranty excludes igniter batteries, normal wear & tear
such as paint loss, discoloration and rust on the Product and its parts or components, and any
damage arising from any of the following: negligent use or misuse of the Product, use contrary to
this User’s Manual, or alteration by any one other than Permasteel Inc. All warranty coverage is
void if this grill is ever used for commercial or rental purposes; this warranty is valid only in the
USA. the warranty period of 1 year shall not be extended or renewed by the repair or
replacement of parts or compensation for the Product. If your Product is defective or otherwise
requires service or parts, please call Permasteel Customer Service toll-free at (888)-287-0735,
between 8:00 a.m. and 5:00 p.m. PST. Consumer is responsible for shipping, handling and
processing of warranty claims after 30 days of purchase date. As proof of purchase a copy of your
original purchase receipt must accompany any service request,
Component Warranty Period:
Burners: 1 Year
Flame Tamer: 1 Year
Coo ing Grids: 1 Year
Valves:
1 Year
TM
Valves:
1 Year
Frame, Housing, Cart, Control Panel,
Igniter, and Related Parts: 1 Year
All Stainless Steel Parts: 1 Year
LIMITATION O REMEDIES AND LIABILITY
We shall not be liable for any incidental or consequential damages for breach of any express or
implied warranty on its Product. Except to the extent prohibited by applicable law, any implied
warranty or merchantability or fitness for a particular purpose on this Product shall be limited to the
duration of the above warranty. Neither us nor anyone else who has been involved in the creation,
production, or delivery of the Product shall be liable for damages of any type, including but not
limited to any lost profits, lost savings, loss of anticipated benefits, or other incidental or
consequential damages which may arise out of the purchase, use, or inability to use the Product,
whether arising out of contract, negligence, strict tort, or under any warranty, or otherwise, even if
you have been advised of the possibility of such damage or any other claim by any other party.
Our liability for any breach of warranty shall be limited to repair or replacement of the defective part
or parts as described above. Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation or exclusion may not apply to you. The above
warranty gives you specific legal rights, and you may have other rights which vary from state to
state.
1

TABLE OF CONTENTS
BE ORE YOU BEGIN
MESSAGE TO OUR USERS PAGE 3
SA ETY SYMBOLS PAGE 3
INSTALLATION & SA ETY PRECAUTIONS PAGE 4
PROPANE & GAS WARNING PAGE 4
ASSEMBLY
PARTS LIST PAGE 5
PARTS DIAGRAM PAGE 6
BE ORE ASSEMBLE PAGE 7
STEPS PAGE 10
POST ASSEMBLY
TM
GAS CONNECTION PAGE 24
LEAK TESTING PAGE 27
INAL INSTALLATION CHECK LIST PAGE 28
GRILL LIGHTING INSTRUCTION PAGE 29
OPERATING INSTRUCTION PAGE 31
CARE & MAINTENANCE PAGE 34
TROUBLE SHOOTING PAGE 35
OOD SA ETY PAGE 36
GRILL STORAGE PAGE 36
2

Than you for your purchase of our BBQ Gas Grill. We sincerely wish you will enjoy
using our fine products.
Please read this User’s Manual in its entirety before using the grill.
Please contact our customer service at (888)-287-0735 if you have any questions.
Please read this User’s Manual carefully. Failure to follow the provided instruction
can result in seriously bodily injury and/or property damage.
Some parts of this grill may have sharp edges. Please wear suitable protective gloves.
IMPORTANT: This grill is intended for outdoor use only and is not intended to be
installed in or on recreational vehicles or boats.
NOTE TO INSTALLER: Leave this User’s Manual with the customer after delivery
and/or installation.
NOTE TO CONSUMER:
Leave this User’s Manual in a convenient place for future
MESSAGE TO OUR USERS
3
NOTE TO CONSUMER:
Leave this User’s Manual in a convenient place for future
reference.
The symbols listed here are being used through out this User’s Manual. Please pay
special attention to them. The meaning of each of the symbols is listed here:
DANGER–this symbol indicates an imminently hazardous situation which
will result in death or serious bodily injury if not properly followed.
WARNING– this symbol indicates a warning of potential serious
bodily injury if the instructions are not strictly followed. Please be sure to read and
follow all these messages carefully.
CAUTION – this symbol indicates a potentially hazardous situation which
may result in minor or moderate bodily injury if the instructions are not properly
followed.
SAFETY SYMBOLS

WARNING
READ THIS SECTION IRST BE ORE INSTALLING THE GRILL
This grill is designed to use LP gas only. Please use the grill with the regulator
supplied by PermaSteel.
The installation of this appliance must conform with local codes or, in the absence
of local codes, with either the National uel Gas Code, ANSI Z223. 1, or
CAN/CGA B149.1, Natural Gas Installation Code or CAN/CGA-B149.2, Propane
Installation Code.
The LP-gas supply cylinder is to be constructed and mar ed in accordance with the
specifications for LP-gas cylinders of the U.S. Department of Transportation
(DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders,
Spheres and Tubes for the Transportation of Dangerous Goods.
This grill is safety certified for use in the United States and Canada only. Never
modify to use in other places. Modification may cause serious bodily injury or
property damage. PermaSteel is not responsible for any modifications, and all
warranties will be void.
INSTALLATION/SAFETY PRECAUTIONS
4
WARNING
OR YOUR SA ETY, PLEASE READ THIS SECTION IRST
If you smell gas:
Shut off gas to the grill.
Extinguish any open flames immediately.
Open the grill lid.
If the odor persists, please call your gas supplier or your fire department
immediately.
Do not store or use gasoline or other flammable items in the vicinity of this grill.
Any LP cylinder that is not connected for use should not be stored in the vicinity
of this grill.
PROPANE & GAS WARNING

GRILL PARTS LIST
Key Description Part No. Qty Key Description Part No. Qty
1 Side Burner Lid 60600054 2 40 Door Handle 50600069 2
2 Rotate Rod, Side Burner Lid 60600217 2 41 Right Door 60600083 1
3 Tool Hoo 60600206 6 42 Left Door 60600079 1
4 Grease Box, Searing Burner 40500057 1 43 Left Side Panel 60600067 1
5 Right Side Shelf 60600056 1 44 Cart Support Angle Bar 40500074 4
6 Coo ing Grid, Searing Burner 40900222 1 45 Grease Box 40500033 1
7 Searing Burner Base 60600064 1 46 Bac Panel 60600073 1
8 Double Igniter Wire, Searing Burner 60600227 1 47 Match Holder 40800128 1
9 Fascia, Right Side Shelf 60600059 1 48 Match Holder Chain 41100105 1
10 Searing Burner 40900142 1 49 Match Holder Brac et 40500212 1
11 Electronic Ignition Module 60600215 2 50 Bac Rail 60600078 1
12 Control Panel 60600036 1 51 Right Door Pin Brac et 40500073 1
13 Side Burner Valve 60600224 1 52 Left Door Pin Brac et 40500072 1
14 Pulse Control Line 60600216 1 53 Door Brac et 60600077 1
15 Main Burner Valve 60600223 6 54 Grease Tray 60600031 1
16 Searing Burner Valve 60600225 1 55 Fascia, Left Side Panel 60600047 1
17 Side Burner Manifold 41500042 2 56 Igniter Wire, Side Burner 60600222 1
18 Side Burner Hose 40900216 2 57 Side Burner 60600219 1
19 Corrugated Pipe 60600226 1 58 Side Burner Base 60600052 1
20 Regulator Retention Brac et 30800054 1 59 Coo ing Grid, Side Burner 60600218 1
21 Connector B 30800218 1 60 Left Side Shelf 60600044 1
22 Hose Retaining Clip 30800226 1 61 Lid Rubber Bumper, Front 60600202 2
23 Regulator 50600233 1 62 Firebox Rubber Bumper, Bac 60600201 2
24
Knob Bezel
60600096
8
63
Rotate Rod, Lid
60600203
2
5
24
Knob Bezel
60600096
8
63
Rotate Rod, Lid
60600203
2
25 Searing Burner Knob 60600208 1 64 Temperature Gauge Bezel 30800208 1
26 Control Knob 60600207 7 65 Temperature Gauge 30800207 1
27 Bottom Shelf 60600087 1 66 Lid 60600002 1
28 Caster with Bra e 40900212 2 67 Warming Rac 60600204 1
29 Caster 40900213 2 68 Coo ing Grate 60600205 3
30 Weight Balance 60600220 1 69 Flame Tamer 60600030 6
31 Magnet 40200094 4 70 Firebox 60600017 1
32 Magnet Box 50600076 1 71 Igniter Wire For 1st Burner 60600210 1
33 Fuel Gauge 30800087 1 72 Igniter Wire For 2nd Burner 60600212 1
34 Right Support, Grease Tray 40500069 1 73 Igniter Wire For 3rd Burner 60600214 1
35 Left Support, Grease Tray 40500068 1 74 Igniter Wire For 4th Burner 60600209 1
36 Right Side Panel 60600070 1 75 Igniter Wire For 5th Burner 60600211 1
37 Tan Positioning Pin 30800229 2 76 Igniter Wire For 6th Burner 60600213 1
38 Tan Baffle 60600090 2 77 Main Burner 40500098 6
39 Cotter Pin 110380 8 78 Badge 60600221 1
Not Pictured
Manual 1
Hardware Blister Pac 1
If you are issing hardware or have
da aged parts after unpacking grill, call
1-888-287-0735 for replace ent.

GRILL PARTS DIAGRAM
6

BEFORE ASSEMBLY
READ AND OLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK
GRILL PARTS ROM SHIPPING BOX.
Step 1: Carefully open the top of the carton with a box cutter, take out the
warming rack, hardware blister pack, manual, and packing material above the
grill. Lift the top section of the carton off from the base of the carton, remove all
packing material around the grill.
7

BEFORE ASSEMBLY
Step 2: Open grill lid, remove all packing material, take out the small box packed
within the grill head, and also take out the cooking grates, grease tray. Remove
all packing materials, and take out all parts from boxes.
Note: To take out the cooking grates, firstly take out the grate in the middle,
then slide the side grates to middle and take out.
Note: Grease tray is packed under cooking grids.
8

BEFORE ASSEMBLY
Step 3: Remove the grill from the box base. Open the doors, take out the boxes
which secured inside the cart. Open the boxes, take out the side shelves and
side burners from the boxes, and take out all parts from boxes.
Note: This step requires 2 persons to lift the grill out of the base.
9

CARE ULLY READ AND PER ORM ALL ASSEMBLY INSTRUCTIONS ON THE
OLLOWING PAGES.
Tools Required:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16” Combination wrench (not provided)
The following hardware is provided in a blister pac for convenient use.
ASSEMBLY INSTRUCTIONS
M4X10 Screw: 2 pcs M4X12 Thread orming
Screw: 4 pcs
Battery (AA) : 2 pcs
M6 x13 Screw: 8 pcs M6 lat Washer: 6 pcs
10

ASSEMBLY INSTRUCTIONS
STEP I: Left Side Shelf Assembly
Attach the ey hole of shelf to the two pre-installed M6x13 screws on left side
of firebox, and push it down to attach the whole shelf assembly.
Attach shelf to firebox from inside with (3) M6x13 screws and (3) M6 flat
washers.
11

ASSEMBLY INSTRUCTIONS
STEP I: Left Side Shelf Assembly (continued)
Attach shelf to firebox from outside with (1) M6x13 screw at bac and (1) M4x10
screw at front.
Tighten the two pre-installed M6x13 screws which hold the shelf.
12

ASSEMBLY INSTRUCTIONS
STEP II: Right Side Shelf Assembly
Attach the ey hole of shelf to the two pre-installed M6x13 screws on right side of
firebox, and push it down to attach the whole shelf assembly.
Attach shelf to firebox from inside with (3) M6x13 screws and (3) M6 flat
washers.
13

ASSEMBLY INSTRUCTIONS
STEP II: Right Side Shelf Assembly (continued)
Attach shelf to firebox from outside with (1) M6x13 screw at bac and (1) M4x10
screw at front.
Tighten the two pre-installed M6x13 screws which hold the shelf.
14

ASSEMBLY INSTRUCTIONS
STEP III: Left Side Burner:
Remove plastic pac aging from side burner valve. Remove side burner grate
within side burner shelf.
Loosen the side burner to insert gas valve. To loosen, remove the two screws on
bottom panel and set them aside. (A)
Connect flat igniter wire tip to the igniter pin on the side burner valve. (B & C)
Remove the 2 pre-installed screws from the valve control stem and set them
aside. (D)
Insert the gas valve into the side burner, and insert the valve control stem
through the hole in shelf fascia. (E)
Tighten side burner in place with 2 previously removed screws.(F)
Attach bezel to facial and valve face with the installed screws. First attach one
side ey hole of bezel to the screw, then attach the other one to the other screw.
Tighten the 2 screws. (G)
Push control nob onto side burner valve stem. (H)
Replace side burner grate.(I)
Connect the round igniter wire tip to the pin on the blac electrode protruding
from the bottom of the side burner shelf. (J)
Unscrew igniter cap from fascia. Insert 1 AA battery (provided in blister pac )
into battery slot with positive (+) facing outward. Replace igniter cap bac . (K)
15
A B
C D

ASSEMBLY INSTRUCTIONS
E F
G H
16
I J
K

ASSEMBLY INSTRUCTIONS
STEP IV: Right Side Searing Burner
Remove plastic pac aging from searing burner valve. Remove searing burner grate
within searing burner shelf.
Connect flat igniter wire tip to the igniter pin on the searing burner valve. (A)
Remove the 2 pre-installed screws from the valve stem and set them aside. (B)
Loosen the searing burner to insert gas valve. To loosen, remove the screw
attaching the electrode (C) to the shelf and set both aside. Then loosen and remove
the two screws holding searing burner in place. (D)
Insert the gas valve into the searing burner, and insert the valve control stem
through the hole in shelf fascia. (E)
Reattach searing burner to side shelf with 2 previously removed screws.(F)
Reattach electrode to side shelf with previously removed screw. (G)
Install previously removed 2 screws. Note: Do not tighten these 2 screws until the
bezel is attached to fascia and valve face.
Attach bezel to fascia and valve face with the installed screws. First attach one side
ey hole of bezel to the screw, then attach the other one to the other screw. (H).
Tighten the 2 screws. (I)
Push control nob with blac indicator mar onto searing burner valve stem. (J)
Replace searing burner grate.(K)
Connect the round igniter wire tip to the pin on the blac electrode protruding from
the bottom of the searing burner shelf. (L)
17
the bottom of the searing burner shelf. (L)
Slide searing burner grease box into the grease box brac et. (M)
Unscrew igniter cap from fascia. Insert 1 AA battery (provided in blister pac ) into
battery slot with positive (+) facing outward. Replace igniter cap bac . (N)
A B

ASSEMBLY INSTRUCTIONS
C D
E F
18
G H
I J

ASSEMBLY INSTRUCTIONS
K L
M N
19
STEP V: Tank Baffle Assembly:
Use (4) M4x10 screws to attach two tan baffle bars to bac panel and bottom
shelf.