Pfeiffer TPS Series User manual

OPERATING INSTRUCTIONS
EN
Translation of the Original
TPS 110 - 400 I TPS 111 - 401
Power supply pack

Dear Customer,
Thank you for choosing a Pfeiffer Vacuum product. Your new power supply pack is designed
to support you in your individual application with full performance and without malfunctions.
The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and
complete range of top-quality products and first-class service. From this extensive, practical
experience we have gained a large volume of information that can contribute to efficient
deployment and to your personal safety.
In the knowledge that our product must avoid consuming work output, we trust that our
product can offer you a solution that supports you in the effective and trouble-free
implementation of your individual application.
Please read these operating instructions before putting your product into operation for the
first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-
vacuum.de.
Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on
our website.
Disclaimer of liability
These operating instructions describe all models and variants of your product. Note that your
product may not be equipped with all features described in this document. Pfeiffer Vacuum
constantly adapts its products to the latest state of the art without prior notice. Please take
into account that online operating instructions can deviate from the printed operating
instructions supplied with your product.
Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from
the use of the product that contradicts its proper use or is explicitly defined as foreseeable
misuse.
Copyright
This document is the intellectual property of Pfeiffer Vacuum and all contents of this
document are protected by copyright. They may not be copied, altered, reproduced or
published without the prior written permission of Pfeiffer Vacuum.
We reserve the right to make changes to the technical data and information in this document.
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Table of contents
1 About this manual 7
1.1 Validity 7
1.1.1 Applicable documents 7
1.1.2 Variants 7
1.2 Target group 7
1.3 Conventions 7
1.3.1 Instructions in the text 7
1.3.2 Pictographs 8
1.3.3 Stickers on the product 8
1.3.4 Abbreviations 8
2 Safety 10
2.1 General safety information 10
2.2 Safety instructions 10
2.3 Safety precautions 12
2.4 Limits of use of the product 12
2.5 Proper use 12
2.6 Foreseeable misuse 12
2.7 Personnel qualification 13
2.7.1 Ensuring personnel qualification 13
2.7.2 Personnel qualification for maintenance and repair 13
2.7.3 Advanced training with Pfeiffer Vacuum 13
3 Product description 14
3.1 Function 14
3.2 Identifying the product 14
3.3 Product features 14
3.4 Connections 15
3.5 Scope of delivery 15
4 Installation 16
4.1 Preparing for installation 16
4.2 Installing the device 16
4.2.1 Installing the device with standard rail brackets 16
4.2.2 Installing the device on the wall 17
4.2.3 Installing the device in a 19” rack 17
4.3 Connecting the electrical supply 17
4.3.1 Connection diagram 18
4.3.2 Establishing mains connection 18
5 Operation 19
5.1 Switch on the device 19
5.2 Switch off the device 19
6 Maintenance 20
7 Recycling and disposal 21
7.1 General disposal information 21
7.2 Disposing of the power supply pack 21
8 Malfunctions 22
9 Service solutions by Pfeiffer Vacuum 23
10 Accessories 25
11 Technical data and dimensions 26
11.1 Technical data 26
Table of contents
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11.2 Dimensions 27
Declaration of conformity 29
Table of contents
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List of tables
Tbl. 1: Stickers on the product 8
Tbl. 2: Abbreviations used in this document 9
Tbl. 3: Permissible ambient conditions 12
Tbl. 4: Product features 14
Tbl. 5: TPS connection description 15
Tbl. 6: TPS accessories 25
Tbl. 7: TPS 110, TPS 111 26
Tbl. 8: TPS 180, TPS 181 26
Tbl. 9: TPS 310, TPS 311 26
Tbl. 10: TPS 400, TPS 401 27
Tbl. 11: Dimensions TPS 110 - TPS 400 27
Tbl. 12: Dimensions TPS 111 - TPS 401 28
List of tables
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List of figures
Fig. 1: Position of the stickers on the product 8
Fig. 2: Front and rear view of the TPS power supply pack 14
Fig. 3: Standard rail installation 16
Fig. 4: Wall installation 17
Fig. 5: Connection diagram TPS 18
Fig. 6: Dimensions TPS 110 - TPS 400 27
Fig. 7: Dimensions TPS 111 - TPS 401 28
List of figures
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1 About this manual
IMPORTANT
Read carefully before use.
Keep the manual for future consultation.
1.1 Validity
This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de-
scribe the functions of the named product and provide the most important information for the safe use of
the device. The description is written in accordance with the valid directives. The information in this op-
erating instructions refers to the product's current development status. The document shall remain valid
provided that the customer does not make any changes to the product.
1.1.1 Applicable documents
Designation Number
Declaration of conformity A component of these instructions
1.1.2 Variants
This instruction applies for power supply packs with the following type designation:
●TPS 110
●TPS 111
●TPS 180
●TPS 181
●TPS 310
●TPS 311
●TPS 400
●TPS 401
1.2 Target group
These operating instructions are aimed at all persons performing the following activities on the product:
●Transportation
●Setup (Installation)
●Usage and operation
●Decommissioning
●Maintenance and cleaning
●Storage or disposal
The work described in this document is only permitted to be performed by persons with the appropriate
technical qualifications (expert personnel) or who have received the relevant training from Pfeiffer Vac-
uum.
1.3 Conventions
1.3.1 Instructions in the text
Usage instructions in the document follow a general structure that is complete in itself. The required ac-
tion is indicated by an individual step or multi-part action steps.
Individual action step
A horizontal, solid triangle indicates the only step in an action.
►This is an individual action step.
About this manual
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Sequence of multi-part action steps
The numerical list indicates an action with multiple necessary steps.
1. Step 1
2. Step 2
3. ...
1.3.2 Pictographs
Pictographs used in the document indicate useful information.
Note
Tip
1.3.3 Stickers on the product
This section describes all the stickers on the product along with their meaning.
Mod.:
Mod.-Nr.:
TPS 180
PM 061 341 -T
Ser. Nr.:
100-240 V ±10% 4,1-1,4 A 50/60 Hz 220 VA
24 V / 7,5 A 180 W
Made in Germany 2019/06
Input:
Output:
Masse: 1.2 kg
Rating plate (example)
Rating plates of the devices are affixed to the housing where they
can be clearly seen
CUS
Safety approved
USA CAN
TÜV Rheinland
Test seal:
The test seal provides information regarding additional certifica-
tions
Warning hot surface
This sticker warns of injuries caused by high temperatures in
case of touching without protection during operation.
Tbl. 1: Stickers on the product
1 2 3
Fig. 1: Position of the stickers on the product
1 Rating plate TPS 3 CAN/USA test seal
2 Hot surface warning sign
1.3.4 Abbreviations
Abbreviation Meaning in this document
AC AC Voltage
DC Direct voltage, operating voltage
LED Light emitting diode
About this manual
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Abbreviation Meaning in this document
PE Earthed conductor (protective earth)
S1 Switch on power supply pack
TC Turbopump electronic drive unit (turbo controller)
TPS Power supply pack, voltage supply (turbo power supply)
Tbl. 2: Abbreviations used in this document
About this manual
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2 Safety
2.1 General safety information
The following 4 risk levels and 1 information level are taken into account in this document.
DANGER
Immediately pending danger
Indicates an immediately pending danger that will result in death or serious injury if not observed.
►Instructions to avoid the danger situation
WARNING
Potential pending danger
Indicates a pending danger that could result in death or serious injury if not observed.
►Instructions to avoid the danger situation
CAUTION
Potential pending danger
Indicates a pending danger that could result in minor injuries if not observed.
►Instructions to avoid the danger situation
NOTICE
Danger of damage to property
Is used to highlight actions that are not associated with personal injury.
►Instructions to avoid damage to property
Notes, tips or examples indicate important information about the product or about this docu-
ment.
2.2 Safety instructions
All safety instructions in this document are based on the results of the risk assessment carried out in
accordance with Low Voltage Directive 2014/35/EU. Where applicable, all life cycle phases of the prod-
uct were taken into account.
Risks during installation
DANGER
Danger to life from electric shock
Contact with exposed and live elements generate an electric shock. Incorrect connection of the mains
supply leads to the risk of live housing parts that can be touched. There is a risk to life.
►Before the installation, check that the connection leads are voltage-free.
►Make sure that electrical installations are only carried out by qualified electricians.
►Provide adequate grounding for the device.
►After connection work, do a PE conductor check.
Safety
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DANGER
Danger to life from electric shock
Power supply packs that are not specified or are not approved will lead to severe injury to death.
►Make sure that the power supply pack meets the requirements for double isolation between
mains input voltage and output voltage, in accordance with IEC 61010-1 IEC 60950-1 and
IEC 62368-1.
►Make sure that the power supply pack meets the requirements in accordance with IEC 61010-1
IEC 60950-1 and IEC 62368-1.
►Where possible, use original power supply packs or only power supply packs that correspond
with the applicable safety regulations.
WARNING
Risk of danger to life through missing mains disconnection device
The vacuum pump and electronic drive unit are not equipped with a mains disconnection device
(mains switch).
►Install a mains disconnection device according to SEMI-S2.
►Install a circuit breaker with an interruption rating of at least 10,000 A.
WARNING
Risk of fatal injury due to electric shock on account of incorrect installation
The device's power supply uses life-threatening voltages. Unsafe or improper installation can lead to
life-threatening situations from electric shocks obtained from working with or on the unit.
►Ensure safe integration into an emergency off safety circuit.
►Do not carry out your own conversions or modifications on the unit.
Risks during operation
WARNING
Danger to life from electric shock in the event of a fault
In the event of a fault, devices connected to the mains may be live. There is a danger to life from
electric shock when making contact with live components.
►Always keep the mains connection freely accessible so you can disconnect it at any time.
Risks during maintenance
WARNING
Danger to life from electric shock during maintenance and service work
The device is only completely de-energized when the mains plug has been disconnected and the
vacuum pump is at a standstill. There is a danger to life from electric shock when making contact with
live components.
►Before performing all work, switch off the main switch.
►Wait until the vacuum pump comes to a standstill (rotation speed =0).
►Disconnect all connection cables.
►Remove the mains plug from the device.
►Secure the device against unintentional restarting.
Risks during troubleshooting
WARNING
Danger to life from electric shock in the event of a fault
In the event of a fault, devices connected to the mains may be live. There is a danger to life from
electric shock when making contact with live components.
►Always keep the mains connection freely accessible so you can disconnect it at any time.
Safety
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2.3 Safety precautions
Duty to provide information on potential dangers
The product holder or user is obliged to make all operating personnel aware of dangers
posed by this product.
Every person who is involved in the installation, operation or maintenance of the product
must read, understand and adhere to the safety-related parts of this document.
Infringement of conformity due to modifications to the product
The Declaration of Conformity from the manufacturer is no longer valid if the operator
changes the original product or installs additional equipment.
●Following the installation into a system, the operator is required to check and re-evalu-
ate the conformity of the overall system in the context of the relevant European Direc-
tives, before commissioning that system.
General safety precautions when handling the product
►Use only power supply packs that comply with the applicable safety regulations.
►Observe all applicable safety and accident prevention regulations.
►Check that all safety measures are observed at regular intervals.
►Recommendation: Establish a secure connection to the earthed conductor (PE); protection class I.
►Never disconnect plug connections during operation.
►Keep lines and cables away from hot surfaces (> 70 °C).
►Do not carry out your own conversions or modifications on the unit.
►Observe the unit protection class prior to installation or operation in other environments.
2.4 Limits of use of the product
Installation location weatherproof (internal space)
Air pressure 750 hPa to 1060 hPa
Installation altitude max. 2000 m
Rel. air humidity max. 80%, at T < 31°C,
up to max. 50% at T < 40°C
Protection class I
Protection category IP20
Ambient temperature +5 ° to +50 °C
Tbl. 3: Permissible ambient conditions
2.5 Proper use
●The power supply packs are used exclusively to provide a voltage supply to the electronic drive
units of Pfeiffer Vacuum vacuum pumps and their accessories.
2.6 Foreseeable misuse
Improper use of the product invalidates all warranty and liability claims. Any use that is counter to the
purpose of the product, whether intentional or unintentional, is regarded as misuse, in particular:
●Connection to the current supply that do not comply with the provisions of IEC 61010 or IEC
60950
●Operation with excessively high irradiated heat output
●Use in areas with ionizing radiation
●Operation in explosion-hazard areas
●Use of accessories or spare parts that are not listed in these instructions
Safety
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2.7 Personnel qualification
The work described in this document may only be carried out by persons who have appropriate profes-
sional qualifications and the necessary experience or who have completed the necessary training as
provided by Pfeiffer Vacuum.
Training people
1. Train the technical personnel on the product.
2. Only let personnel to be trained work with and on the product when under the supervision of
trained personnel.
3. Only allow trained technical personnel to work with the product.
4. Before starting work, make sure that the commissioned personnel have read and understood
these operating instructions and all applicable documents, in particular the safety, maintenance
and repair information.
2.7.1 Ensuring personnel qualification
Specialist for mechanical work
Only a trained specialist may carry out mechanical work. Within the meaning of this document, special-
ists are people responsible for construction, mechanical installation, troubleshooting and maintenance
of the product, and who have the following qualifications:
●Qualification in the mechanical field in accordance with nationally applicable regulations
●Knowledge of this documentation
Specialist for electrotechnical work
Only a trained electrician may carry out electrical engineering work. Within the meaning of this docu-
ment, electricians are people responsible for electrical installation, commissioning, troubleshooting, and
maintenance of the product, and who have the following qualifications:
●Qualification in the electrical engineering field in accordance with nationally applicable regulations
●Knowledge of this documentation
In addition, these individuals must be familiar with applicable safety regulations and laws, as well as the
other standards, guidelines, and laws referred to in this documentation. The above individuals must
have an explicitly granted operational authorization to commission, program, configure, mark, and earth
devices, systems, and circuits in accordance with safety technology standards.
Trained individuals
Only adequately trained individuals may carry out all works in other transport, storage, operation and
disposal fields. Such training must ensure that individuals are capable of carrying out the required activi-
ties and work steps safely and properly.
2.7.2 Personnel qualification for maintenance and repair
Advanced training courses
Pfeiffer Vacuum offers advanced training courses to maintenance levels 2 and 3.
Adequately trained individuals are:
●Maintenance level 1
─Customer (trained specialist)
●Maintenance level 2
─Customer with technical education
─Pfeiffer Vacuum service technician
●Maintenance level 3
─Customer with Pfeiffer Vacuum service training
─Pfeiffer Vacuum service technician
2.7.3 Advanced training with Pfeiffer Vacuum
For optimal and trouble-free use of this product, Pfeiffer Vacuum offers a comprehensive range of
courses and technical trainings.
For more information, please contact Pfeiffer Vacuum technical training.
Safety
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3 Product description
3.1 Function
Type TPS power supply packs are used to provide the voltage supply to the drive electronics of the
Pfeiffer Vacuum vacuum pumps. The output voltage "DC out" is safely isolated from the mains input
voltage "AC in".
DC out
S1
AC in
PE
Fig. 2: Front and rear view of the TPS power supply pack
I LED operating mode display AC in Mains power supply
PE Earthed conductor connection, M4 DC out Voltage output for TM 700
S1 Mains switch
3.2 Identifying the product
►To ensure clear identification of the product when communicating with Pfeiffer Vacuum, always
keep all of the information on the rating plate to hand.
►Learn about certifications through test seals on the product or at www.certipedia.com with compa-
ny ID no. 000024550.
3.3 Product features
Feature TPS
110
TPS
111
TPS
180
TPS
181
TPS
310
TPS
311
TPS
400
TPS
401
Type of attach-
ment W1) E2) W E W E W E
Electronic drive
unit
TC 110 TC 110 TC 400 TC 400
Output power 110 W 180 W 300 W 400 W
Tbl. 4: Product features
1) Wall or standard rail mounting
2) 19" rack module 3HU with front panel
Product description
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3.4 Connections
DC out
Housing connector with bayonet lock for the voltage supply between Pfeiffer Vac-
uum power supply packs and the TM electronic drive unit.
AC in
Mains connection socket (IEC 320 C14)
Tbl. 5: TPS connection description
3.5 Scope of delivery
●Power supply TPS
●Fixing materials
●Operating instructions
Product description
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4 Installation
4.1 Preparing for installation
General comments regarding installation
►Choose a site for installation where access to the product and to supply lines is possible at all
times.
►Install the device upright.
►Respect the ambient conditions stated for the area of use.
►A minimum distance of 50 mm from the upper cooling vents to adjacent components must be
maintained.
►Ensure adequate cooling options, e.g., in the control cabinet.
4.2 Installing the device
WARNING
Risk of fatal injury through electric shock due to incorrect installation.
Using screws longer than those specified will cause a short circuit; the external housing parts may be
live. There is a risk of fatalities from electric shock upon contact.
►Use only the supplied installation materials.
NOTICE
Damage caused by overheating
The ambient temperature must not exceed the permissible operating temperature of the device.
►Make sure there is unobstructed circulation of air when installing the device.
►Periodically check and clean the installed air filter, if necessary.
The specific type designation of the power supply provides information on the installation type. Suitable
assembly accessories are included in the scope of delivery.
4.2.1 Installing the device with standard rail brackets
Required tool
●Crosshead screwdriver
145
3
2
Fig. 3: Standard rail installation
1 Screw (4×) 4 Power supply TPS
2 Wall bracket 5 Screw (2×)
3 Standard rail bracket
Procedure
1. Fasten the standard rail bracket onto the wall bracket using the screws supplied.
2. Insert the power supply pack into the bottom lug of the wall bracket and fasten the power supply
pack with both screws.
3. Fasten the power supply pack on the standard rail bracket.
Installation
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4.2.2 Installing the device on the wall
Required tool
●Crosshead screwdriver
123
Fig. 4: Wall installation
1 Power supply TPS 3 Screw (2×)
2 Wall bracket
Procedure
1. Insert the power supply pack into the bottom lug of the wall bracket and fasten the power supply
pack with both screws.
2. Fasten the wall bracket on the wall.
4.2.3 Installing the device in a 19” rack
NOTICE
Loss of control cabinet protection class
As a built-in unit, the device can negate the required protection class (protection against foreign mat-
ter and water) of control cabinets according to IEC 60204-1, for example.
►Take suitable measures to reestablish the required protection class.
The device is suitable for installation in a 19" mounting rack 3HU in accordance with DIN 41494. For
this purpose, 4 collar screws and synthetic nipples are included in the shipment.
Procedure
1. Install guide rails in the rack as required.
2. Push the device upright into the rack all the way to the front panel.
3. Secure the front panel with 4 collar screws and plastic nipples included in the shipment.
4.3 Connecting the electrical supply
DANGER
Danger to life from electric shock
Contact with exposed and live elements generate an electric shock. Incorrect connection of the mains
supply leads to the risk of live housing parts that can be touched. There is a risk to life.
►Before the installation, check that the connection leads are voltage-free.
►Make sure that electrical installations are only carried out by qualified electricians.
►Provide adequate grounding for the device.
►After connection work, do a PE conductor check.
WARNING
Risk of injury due to incorrect installation
Dangerous situations may arise from unsafe or incorrect installation.
►Do not carry out your own conversions or modifications on the unit.
►Ensure the integration into an Emergency Off safety circuit.
Installation
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WARNING
Risk of danger to life through missing mains disconnection device
The vacuum pump and electronic drive unit are not equipped with a mains disconnection device
(mains switch).
►Install a mains disconnection device according to SEMI-S2.
►Install a circuit breaker with an interruption rating of at least 10,000 A.
4.3.1 Connection diagram
DANGER
Danger to life from electric shock
Power supply packs that are not specified or are not approved will lead to severe injury to death.
►Make sure that the power supply pack meets the requirements for double isolation between
mains input voltage and output voltage, in accordance with IEC 61010-1 IEC 60950-1 and
IEC 62368-1.
►Make sure that the power supply pack meets the requirements in accordance with IEC 61010-1
IEC 60950-1 and IEC 62368-1.
►Where possible, use original power supply packs or only power supply packs that correspond
with the applicable safety regulations.
L1
N
PE
DC outAC in S1
B
C
A
A
C
B
+UB(+24/+48 V DC)
FE
GND
~
=
Fig. 5: Connection diagram TPS
4.3.2 Establishing mains connection
1. Make sure that the “S1” power supply pack master switch is off prior to connection.
2. Always ensure a secure connection to the earthed conductor (PE), protection class I.
3. Insert the mains connector cable (not included in the shipment) in the "AC in" mains connection
plug at the rear side of the device.
4. Secure the connection with the mounting bracket, if available.
5. Connect the mains cable to the mains power supply on the customer-side.
Installation
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5 Operation
5.1 Switch on the device
Procedure
1. Connect the TPS power supply pack to the drive electronics according to the operating instruc-
tions of the vacuum pump to be provided with power.
2. Switch on the current supply with the S1 switch ("1" position).
–The green LED on the front side lights up.
5.2 Switch off the device
Procedure
1. Switch off the current supply with the S1 switch ("0" position).
–The green LED on the front side is unlit.
2. Disconnect the power supply pack from the mains to disconnect the current supply completely.
Operation
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6 Maintenance
WARNING
Danger to life from electric shock during maintenance and service work
The device is only completely de-energized when the mains plug has been disconnected and the
vacuum pump is at a standstill. There is a danger to life from electric shock when making contact with
live components.
►Before performing all work, switch off the main switch.
►Wait until the vacuum pump comes to a standstill (rotation speed =0).
►Disconnect all connection cables.
►Remove the mains plug from the device.
►Secure the device against unintentional restarting.
Approach in case of a defect
The power supply pack cannot be repaired.
►In case of a defect, replace the entire device.
Maintenance
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