PFT PFT G4 User manual

Table of contents
2007-09-05
Operating Manual
Mixing Pump
PFT G4
Article number of this Operating Manual: 00 10 20 92
Article number of the machine's parts list: 00 00 23 38
Doc ID: Knau-5991 Read this Operating Manual before starting work

2 2007-09-05
 This Operating Manual provides important instructions for working with the Knauf Mixing Pump PFT G 4
(hereinafter also referred to as the “machine”). For your own and the safety of others always strictly follow
these instructions.
Inform yourself about local accident prevention guidelines and general safety regulations.
Read this Operating Manual in detail before starting any work! The Operating Manual is a component of
the machine and must be kept in it's immediate vicinity. It must be accessible to all personnel at all times.
If the machine is transferred to a third party ensure that the Operating Manual is provided with the
machine.
The illustrations in this Operating Manual are provided for your better understanding. They are not
necessarily true to scale and may deviate slightly from the actual version of the machine.
© No part of this Operating Manual may be reproduced in any form, by photostat, microfilm, xerography or
any other means, or incorporated in any information retrieval system, electronic or mechanic, without prior
written permission of:
Knauf PFT GmbH & Co.KG Knauf PFT GmbH & Co.KG
P.O. Box 60 Einersheimer Straße 53
97343 Iphofen 97346 Iphofen
Germany Germany
Phone: [phone]
Fax: [phone]
[email protected]
www.pft.de

Mixing Pump PFT G4
Table of contents
2007-09-05 3
1General.......................................................... 5
1.1 Explanation of symbols and signal
words ................................................... 5
1.2 Disclaimer............................................ 7
1.3 Warranty terms .................................... 7
1.4 Copyright ............................................. 8
1.5 Replacement parts .............................. 8
1.6 Customer service................................. 8
2Safety ............................................................ 9
2.1 Responsibility of the owner.................. 9
2.2 Personnel requirements .................... 10
2.2.1 Requirements with regards
to personnel ....................... 10
2.2.2 Unauthorized persons........ 11
2.2.3 Inspection........................... 11
2.3 Intended use...................................... 12
2.4 Personal protective equipment.......... 13
2.5 Specific dangers ................................ 14
2.6 Safety devices ................................... 16
2.7 Behavior in the event of danger or
accident ............................................. 17
2.8 Environmental protection................... 17
2.9 Labeling ............................................. 18
3Technical data............................................ 21
3.1 General mixing pump data ................ 21
3.2 Power and water supply .................... 22
3.3 Operating conditions.......................... 23
3.4 Performance values........................... 23
3.5 Emissions .......................................... 23
3.6 Dimension drawing ............................ 24
3.7 Type plate.......................................... 24
4Structure and function .............................. 25
4.1 Overview............................................ 25
4.2 Brief description................................. 25
4.3 Module description ............................ 26
4.4 Connections....................................... 29
4.5 Operating modes ............................... 30
4.6 Accessories ....................................... 31
5Transport, packing, and storage...............32
5.1 Instructions for transport ....................32
5.2 Transport inspection...........................32
5.3 Packaging...........................................33
5.4 Transport............................................34
6Operation.....................................................35
6.1 Safety .................................................35
6.2 Preparation.........................................36
6.3 Switching on and starting up..............40
6.4 Applying mortar ..................................44
6.5 Switching off.......................................45
6.6 Cleaning .............................................46
6.7 Measures if there is danger of
freezing...............................................51
6.8 Shutdown in emergency situations ....53
7Troubleshooting .........................................54
7.1 Safety .................................................54
7.2 Fault indications .................................56
7.3 Troubleshooting table.........................57
7.4 Troubleshooting work.........................61
7.4.2 Measures in the event of
power failure .......................62
7.4.3 Measures if the water
supply fails ..........................62
8Maintenance................................................63
8.1 Safety .................................................63
8.2 Cleaning .............................................64
8.3 Maintenance schedule .......................64
8.4 Maintenance tasks .............................65
8.4.1 Clean the brass sieve .........65
8.4.2 Clean the compressor filter.65
8.4.3 Clean the debris collector
sieve....................................66
8.4.4 Check the set values of
the pressure switch.............67
8.4.5 Check pressure and set
values..................................68
8.4.6 Check delivery pressure
and back pressure ..............69
8.5 Measures after successful
maintenance.......................................70

Mixing Pump PFT G4
Table of contents
4 2007-09-05
9Dismantling................................................. 71
9.1 Safety................................................. 71
9.2 Dismantling of the machine ............... 72
9.3 Disposal ............................................. 72
10 Replacement part lists............................... 73
10.1 Material container and frame............. 73
10.2 Mixing pipe and gear motor ............... 77
10.3 Pump unit and mortar pressure
manometer......................................... 79
10.4 Control panel...................................... 81
10.5 Water fitting........................................ 85
10.7 Compressor console and rubber
apron.................................................. 90
10.8 Booster pump AV 4............................ 92
11 Appendix .................................................... 94
11.2 Check list for annual expert
inspection (copy template) ................ 96
Index ................................................................... 97

Mixing Pump PFT G4
General
2007-09-05 5
Pos: 1.1 /KN2006-SM/A llgemeines/100 1 Allg emeines_Titel @ 8\mod_11 42088318714_293361. doc @ 293366
1 General
Pos: 1.2 /KN2006-Pr ojekte/Knauf/Allge meines/Mischpumpe PF T G4/1.1 Symbolerklärung _ANSI @ 35\mod_1176467337 081_293361.doc @ 435035
1.1 Explanation of symbols and signal words
Safety messages in this Operating Manual can be identified by a
safety alert symbol and/or signal words (see below).
The signal words express the extent of the hazard.
Strictly comply with the instructions and act with prudence to avoid
accidents, property damage, personal injury or possibly death.
"DANGER" indicates a hazardous situation which, if not avoided, will result in death or serious injury:
DANGER
Safety message text. Safety message text. Safety message
text. Safety message text. Safety message text.
DANGER! Safety message text. Safety message text. Safety
message text. Safety message text. Safety message text.
"WARNING" indicates a hazardous situation which, if not avoided, could result in death or serious injury:
WARNING
Safety message text. Safety message text. Safety message
text. Safety message text. Safety message text.
WARNING! Safety message text. Safety message text. Safety
message text. Safety message text. Safety message text.
"CAUTION", used with the safety alert symbol, indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury:
CAUTION
Safety message text. Safety message text. Safety message
text. Safety message text. Safety message text.
CAUTION! Safety message text. Safety message text. Safety
message text. Safety message text. Safety message text.

Mixing Pump PFT G4
General
6 2007-09-05
"NOTICE" is used to address practices not related to moderate injury but to property damage:
NOTICE
Safety message text. Safety message text. Safety message
text. Safety message text. Safety message text.
NOTICE! Safety message text. Safety message text. Safety
message text. Safety message text. Safety message text.
The " " symbol indicates tips and recommendations or information for efficient and trouble-free operation:
Pos:1.3 /KN2006-SM/nL..........Seitenumbruch ..........@ 8\mod_1141998334703_0. doc @ 293764

Mixing Pump PFT G4
General
2007-09-05 7
Pos: 1.4 /KN2006-SM/A llgemeines/130 1.1 Haf tungsbeschränkung @ 8\ mod_1142091543501_2933 61.doc @ 293376
1.2 Disclaimer
All information and instructions in this Operating Manual are
provided with due consideration of applicable guidelines, the
current state of the art, and our many years of experience within
the industry.
The manufacturer assumes no liability for damages due to:
Failure to heed the instructions in this Operating Manual
Non-intended use of the machine
Unauthorized use of the machine
Use of the machine by untrained personnel
Unauthorized conversions, alterations or changes
Use of non-approved replacement parts
The machine as actually supplied may vary from the information
and graphic representations provided in this Operating Manual due
to special versions, supplemental order options, and/or the latest
technical changes to the machine. We reserve the right to make
technical and design changes to the machine in the course of
further product development.
In all other respects the agreed upon obligations in the delivery
contract, the general terms and conditions, the delivery conditions
of the manufacturer, and the statutory regulations valid at the time
of the contract apply.
Pos:1.5 /KN2006-SM/nL----------Abschnittsende ----------@ 8\mod_1141997892953_0.d oc @ 293763
Pos: 1.6 /KN2006-SM/A llgemeines/160 1.1 Gar antiebestimmungen_ Titel @ 9\mod_11440547 14613_293361.doc @ 293383
1.3 Warranty terms
Pos: 1.7 /KN2006-SM/A llgemeines/161 1.1. 0 Garantiebestimmunge n in den AGB des Herstellers @ 9\ mod_1144054766031_29 3361.doc @ 293384
The warranty terms are provided in the manufacturer's terms and
conditions.
Pos:1.8 /KN2006-SM/nL..........Seitenumbruch ..........@ 8\mod_1141998334703_0. doc @ 293764

Mixing Pump PFT G4
General
8 2007-09-05
Pos: 1.9 /KN2006-SM/A llgemeines/140 1.1 Urh eberschutz (Maschi ne) @ 42\mod_1184772582269 _293361.doc @ 513442
1.4 Copyright
This Operating Manual has been exclusively prepared for those
individuals working with the machine. Content, text, drawings,
graphics, and other representations are protected by copyright and
are subject to commercial property rights.
Duplication in any form – including excerpts – as well as
exploitation and/or communication of the content without prior
written consent from the manufacturer is prohibited.
Any violation of the manufacturer's copyright and other intellectual
property rights will be prosecuted.
Pos:1.10 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 1.11 /KN2006-Pr ojekte/Knauf/Allge meines/Mischpumpe PF T G4/1.1 Ersatzteile_A NSI @ 35\mod_1176470713 605_293361.doc @ 435164
1.5 Replacement parts
WARNING Injury hazard if non-OEM parts are used!
Any use or installation of non-OEM replacement parts can
cause damage, malfunction, or total failure; and may also
result in death or serious injury. Only use OEM replacement
parts.
You may purchase replacement parts from authorized dealers or
directly from the manufacturer. See page 2 of this Operating
Manual for manufacturer's address.
See chapter 10 of this Operating Manual for replacement part lists.
Pos: 1.12 /KN2006-SM/A llgemeines/151 1.1. 0 Die Ersatzteilli steb efindet sich im Anhang @ 8\ mod_1142092788222_293 361.doc @ 293381
The replacement part list is in the appendix
Pos:1.13 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 1.14 /KN2006-SM/A llgemeines/170 1.1 Kun dendienst_Titel+ Text @ 8\mod_11420954332 75_293361.doc @ 293382
1.6 Customer service
Our customer service organization is available for technical
information.
Appropriate contact information about the responsible contact is
available via telephone, fax, email, or the Internet. See the
manufacturer's address located on page 2 of this Operating
Manual.
We are always interested in feedback from our customers. Do not
hesitate to contact us!
Pos:1.15 /KN2006-SM/nL..........Seitenumbruch ..........@ 8\mod_11419983347 03_0.doc @ 293764

Mixing Pump PFT G4
Safety
2007-09-05 9
Pos: 2.1 /KN2006-SM/Si cherheit/001 1 Sicher heit_Titel @ 8\mod_114 2425976781_293361. doc @ 293586
2 Safety
Pos: 2.2 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PFT G4/001 1.0 Einführung (Maschi ne) @ 43\mod_118492947 6207_293361.doc @ 515072
This section provides an overview of all the important safety
aspects for the protection of personnel and third parties, and for
safe and trouble-free operation of the machine.
Significant hazards can occur if the handling instructions and
safety instructions in this Operating Manual are not followed.
Pos:2.3 /KN2006-SM/nL----------Abschnittsende ----------@ 8\mod_1141997892953_0.d oc @ 293763
Pos: 2.4 /KN2006-SM/Si cherheit/003 1.1 Veran twortung des Betreiber s_Titel @ 8\mod_114242 8931187_293361.doc @293588
2.1 Responsibility of the owner
Pos: 2.5 /KN2006-SM/Si cherheit/003 1.1.0 Ver antwortung des Betrei bers allgemeiner Teil( Maschine) @ 41\mod_1183384 616129_293361 .doc @ 503346
The machine is used in commercial applications. Consequently the
operator of the machine is subject to the legal responsibilities of
industrial safety standards.
In addition to the safety instructions in this Manual, all applicable
accident prevention guidelines and environmental protection
guidelines must be heeded and complied with. In this regard:
The owner must know all applicable industrial safety
regulations. In a hazard analysis, the owner must identify other
hazards that may exist at the installation site due to any special
work conditions. The owner must apply this information during
the operation of the machine.
During the entire period of operation of the machine, the owner
must ensure that his operating instructions comply with the
current state of legislation. If necessary the owner must adapt
these operating instructions.
The owner must clearly regulate and specify responsibilities for
installation, operation, maintenance, and cleaning of the
machine.
The owner must ensure that all employees who handle the
machine have read and understood this Manual.
In addition, the owner must train and inform personnel with
regards to hazards at regular intervals.
The owner must provide the required protective equipment for
personnel to operate the machine.
Moreover the owner is responsible for ensuring that the machine is
always in perfect operating condition; consequently the following
applies:
The owner must ensure that the maintenance intervals
described in this Manual are strictly observed.
The owner must regularly inspect all safety devices for function
and completeness.
Pos:2.6 /KN2006-SM/nL----------Abschnittsende ----------@ 8\mod_1141997892953_0.d oc @ 293763

Mixing Pump PFT G4
Safety
10 2007-09-05
Pos: 2.7 /KN2006-SM/Si cherheit/004 Persona l/004 1.1 Personalanf orderungen_Tite l @ 8\mod_1142431816578_2 93361.doc @ 293391
2.2 Personnel requirements
Pos: 2.8 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PFT G4/1.1.0 Bedienpersonal S tandardtext_ANSI @ 35\ mod_1176471145299_ 293361.doc @ 435212
2.2.1 Requirements with regards to personnel
WARNING Danger of injury without sufficient qualification!
Improper handling can cause death, serious injury or property
damage. Only the persons described in the respective
chapters of this Operating Manual should perform specific
tasks as described. When in doubt, ensure the presence of
experts.
The following qualifications are cited in the Operating Manual for
the various activities:
Instructed person
is a person who is instructed by the owner to the specific tasks
assigned and the possible dangers associated with
inappropriate behavior.
Specialized personnel
are individuals who execute assigned tasks and are capable of
independently recognizing possible (or potential) hazards due
to specialized training, skills, experience and knowledge of
applicable regulations.
Certified electrician
is a person who due to his specialized training, skills, and
experience, as well as knowledge of the applicable regulations
is capable of executing work on electrical equipment and of
recognizing possible hazards on his own.
The certified electrician is especially trained for the work
environment in which he is active and knows all relevant
standards and regulations.
Only persons who execute their work reliably and competently re
considered "personnel". Persons whose capability to react is
impaired, for instance through drugs, alcohol, or medication are not
approved.
Always comply with age-specific and job-specific regulations that
are applicable at the installation site when selecting personnel.

Mixing Pump PFT G4
Safety
2007-09-05 11
2.2.2 Unauthorized persons
WARNING Danger for and due to unauthorized persons!
Unauthorized persons who do not satisfy the requirements
described above may not be aware of the hazards in the work
area. Their presence in the work area may result in death or
serious injury for them and others. Keep unauthorized
persons away from the work area.
When in doubt, speak to these persons and instruct them to
leave the work area. Interrupt work as long as unauthorized
persons are in the work area.
Pos: 2.9 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PFT G4/Überprüfung @ 13\mod_115 2630730927_293361.doc @ 298784
2.2.3 Inspection
The machine must be inspected annually by a PFT representative
(contact your local PFT dealer for further information).
The inspection must be documented
(see Appendix "11.2 Check list for annual expert inspection")
and must include the following points:
Visual inspection for apparent defects
Function check
Test of the safety devices
High voltage test of the control panel.
After completion of inspection a test badge will be affixed to the
machine and the control panel as verification of this inspection.
The inspection log must be shown on request.
Pos: 2.10 /FI/.. ........ Seitenumbruc h .......... @ 0\mod272 _293361.doc @ 303082

Mixing Pump PFT G4
Safety
12 2007-09-05
Pos: 2.11 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/Bestimmungsge mäßeVer wendung_ANSI @ 35\mod_11 76471681195_293361. doc @ 435236
2.3 Intended use
The machine is designed and constructed exclusively for the
following intended use:
The machine is to be used exclusively for the use of factory pre-
mixed and machine processable dry mortar up to a grain size of
3 mm (0.12 inches).
WARNING Danger due to non-intended use, abuse or misuse!
Any use that extends beyond the intended use of the machine
can cause property damage, serious injury or even death.
Only use the machine as intended. Always comply with the
processing guidelines provided by the manufacturer of the
dry mortar. Strictly follow all instructions in this Operating
Manual.
Pay particular attention to the following instructions since
failure to do so is considered as non-intended use, abuse or
misuse of the machine:
– Never use the machine for food industry or pharmaceuticals
industry applications.
– Never process acrylic-based paints.
– Never process mixtures that are already tempered as they are
commonly used at construction sites.
– Never use the machine as scaffolding.
– Never use the machine as transport cart or vehicle.
Claims of any type due to damage or injury arising from non-
intended use, abuse or misuse are excluded. The owner bears
sole responsibility for all damages and/or injuries arising from such
non-intended use.
Pos: 2.12 /FI/.. ........ Seitenumbruc h .......... @ 0\mod272 _293361.doc @ 303082

Mixing Pump PFT G4
Safety
2007-09-05 13
Pos: 2.13 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/1.1 Persönlic he Schutzausrüstung (Masc hine) @ 43\mod_11849348 56327_293361.doc @ 515430
2.4 Personal protective equipment
Wearing personal protective equipment is required to minimize
health hazards when working with the machine.
Always wear the protective equipment necessary for the
respective task when working with the machine.
Follow the instructions that have been posted in the work area.
Pos: 2.14 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/1.1.0_1 Grundsätz lich zu tragen_Titel ( Maschine) @ 43\mod_1184 934760511_293361.doc @ 515396
Always wear For all tasks always wear the following protective equipment when
working with the machine:
Pos: 2.15 /KN2006-SM/Si cherheit/006 Per sönliche Schutzauss tattung/Arbeitssc hutzkleidung @ 8\mod_114 3362598709_293361. doc @ 293403
Protective work clothing
Tight-fitting work clothing with low tear resistance, with tight
sleeves and without projecting parts such as loops or belts.
Such clothing is primarily used as a protection against being
caught in moving machine parts.
Do not wear rings, chains, or other jewelry.
Pos: 2.16 /KN2006-SM/Si cherheit/006 Per sönliche Schutzauss tattung/Sicherhei tsschuhe @ 8\mod_114336 2886212_293361.doc @ 293419
Safety footwear
For protection against heavy falling parts and slipping on slippery
surfaces.
Pos: 2.17 /KN2006-SM/Si cherheit/006 Persön liche Schutzaussta ttung/Schutzbri lle @ 8\mod_1143361478889_ 293361.doc @ 293413
Protective goggles
To protect the eyes from flying parts and liquid splashes.
Pos: 2.18 /KN2006-SM/Si cherheit/006 Per sönliche Schutzauss tattung/Atemschutz, leicht @ 8\mod_1143361876 540_293361.doc @ 2934 05
Light respiratory protection
To protect against harmful dusts.
Pos: 2.19 /KN2006-SM/Si cherheit/006 Per sönliche Schutzauss tattung/Gehörschutz @ 8\ mod_1143361619070_29 3361.doc @ 293409
Ear protection
To protect against hearing loss.
Pos: 2.20 /KN2006-SM/Si cherheit/006 Persön liche Schutzaussta ttung/Schutzhel m @ 8\ mod_1143362057320_29336 1.doc @ 293417
Hard hat
For protection against falling and flying parts and materials.
Pos: 2.21 /KN2006-SM/Si cherheit/006 Per sönliche Schutzauss tattung/Schutzhandsc huhe @ 8\mod_114336196204 3_293361.doc @ 293414
Protective gloves
To protect the hands from friction, abrasion, puncture wounds, or
deeper injuries as well as from contact with hot surfaces.
Pos:2.22 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763

Mixing Pump PFT G4
Safety
14 2007-09-05
Pos: 2.23 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/1.1.0_2 Bei besonder en Arbeiten zu tragen_ Titel (Maschine) @ 43\mo d_1184935407141_2933 61.doc @ 515544
For special tasks wear Special protective equipment is required when executing special
tasks. Separate reference is made to this equipment in the specific
chapters of this Operating Manual. This special protective
equipment is explained below:
Pos: 2.24 /KN2006-SM/Si cherheit/006 Per sönliche Schutzauss tattung/Gesichtssc hutz @ 8\mod_11433617409 05_293361.doc @ 293410
Face protection
To protect the eyes and face from flames, sparks or scorching
heat, hot particles or exhaust gases.
Pos:2.25 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.26 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/1.1 Besondere Gefahr en_Titel und Einleitu ng (Maschine) @ 43\mod_1 184935561505_293361. doc @ 515568
2.5 Specific dangers
Residual risks that have been determined based on a hazard
analysis are cited below.
Always follow all safety instructions and warnings in this
Operating Manual to reduce health hazards and to avoid
dangerous situations.
Pos:2.27 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.28 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/Elektrischer S trom_ANSI @ 35\mod_1176472 607636_293361.doc @ 435366
Electrical current DANGER! Life-threatening danger due to electric shock!
There is an imminent danger of death or injury if live components
are touched or come in contact with personnel. Damage to
insulation or to specific components can pose a life-threatening
hazard.
Immediately switch off the machine and have it repaired if there is
damage to the insulation of the power supply.
Only a certified electrician shall perform work on electrical
equipment. For work on electrical equipment de-energize the
electrical equipment and ensure that all components are
disconnected. Prior to performing maintenance and repair work,
switch off the power supply and safeguard it from being switched
on again. Do not bypass fuses or render them inoperable.
Always use the correct ampacity when changing fuses.
Keep moisture away from live parts to prevent short circuits.
Pos:2.29 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.30 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/Niemals in das Spri tzgerät schauen_ANSI @ 35\ mod_1176472458813_2933 61.doc @ 435352
Ejecting mortar DANGER! Injury hazard due to ejecting mortar!
Ejecting mortar can cause severe eye, face and other injuries.
Never look into the sprayer. Always wear protective goggles.
Always set up the machine so that no one can be hit by ejecting
mortar.
Pos:2.31 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763

Mixing Pump PFT G4
Safety
2007-09-05 15
Pos: 2.32 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/Bewegliche Bautei le_ANSI @ 35\mod_1176473 660498_293361.doc @ 435478
Moving parts DANGER! Danger of injury due to moving parts!
Do not reach into moving parts or handle moving parts during
operation of the machine. Do not open covers when the machine is
in operation. Even after switching off there is a standstill-delay.
Prior to opening the covers ensure that all parts have come to a
complete standstill. Wear tight-fitting work clothing in the danger
zone.
Pos: 2.33 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/Lärm_ANSI @ 35\mod_1176 719602850_293361. doc @ 436426
Noise WARNING! Hearing damage due to noise!
The noise level that occurs in the work area can cause severe
hearing damage. Always wear ear protection when working with or
near the machine. Only stay in the danger zone if required and to
the extent necessary.
Pos:2.34 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.35 /KN2006-Projekt e/Knauf/Sicherheit/ Mischpumpe PFT G4/Stäube, gesundhei tsgefährdend_ANSI @ 35\mod_117647 3521156_293361.doc @ 435454
Harmful dust WARNING! Dust is a health hazard!
Inhaled dust can cause long-term lung damage or other health
impairments. Wear light respiratory protection for all tasks in the
danger zone.
Pos:2.36 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.37 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/Schmutz und herumlieg ende Gegenstände_ANSI @ 35\mod_1176473939372_29 3361.doc @ 435502
Fouling and loose objects WARNING! There is a danger of stumbling due to fouling and
loose objects! Fouling and loose objects on the ground pose
slipping and stumbling hazards and can cause severe injuries.
Always keep the work area clean. Remove objects that are not
being used. Mark stumbling hazards with a black/yellow marking.
Pos:2.38 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.39 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/Scharfe Kanten, spi tze Ecken_ANSI @ 35\mod_1 176474213464_293 361.doc @ 435516
Sharp edges and corners WARNING! Injury hazard on sharp edges and corners!
Sharp edges and corners can cause skin abrasions and cutting
injuries. Exercise caution when working near sharp edges and
corners. When in doubt, wear gloves and other protective clothing.
Pos:2.40 /KN2006-SM/nL..........Seitenumbruch ..........@ 8\mod_11419983347 03_0.doc @ 293764

Mixing Pump PFT G4
Safety
16 2007-09-05
Pos: 2.41 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/1.1 Sicherhei tseinrichtungen_ANSI @ 35\ mod_1176474456539_293 361.doc @ 435560
2.6 Safety devices
WARNING Life-threatening danger due to non-functioning safety
devices! Prior to starting work, always ensure that all safety
devices are functional and correctly installed.
Never render safety devices inoperable.
Ensure that safety devices are accessible at all times.
See chapter "4 Structure and function" of this Operating Manual
for more information on the location of the safety devices.
Pos: 2.42 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/1.1.0 Folgende Sic herheitseinric htungen sind installier t: (Maschine) @ 43\mod_118493 8429953_293361.doc @51571 2
The following safety devices are installed on the machine:
Pos: 2.43 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/Hauptschalter als Not-Aus_ANSI @ 35\mod_11764 74709905_293361. doc @ 435574
Fig. 1: Main switch
Main switch
The main switch also functions as the EMERGENCY-STOP switch.
Turning the main switch to the "O" position immediately cuts off the
energy supply.
WARNING! Life-threatening danger due to uncontrolled
restart! Prior to restarting the machine, ensure that the cause
of the Emergency-Stop has been corrected, and that all safety
devices are mounted and functional.
Pos:2.44 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.45 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe P FT G4/Hauptschalter mitSc hloss sichern_ANSI @ 35\ mod_1176475069001_293 361.doc @ 435608
1
0
Fig. 2: Main switch (with padlock)
Securing the main switch
The main switch can be secured in position "O" with a padlock to
safeguard against restart or unauthorized information.
DANGER! Life-threatening danger if switched on without
authorization! Switching on the machine can cause life-
threatening injuries to personnel working on the machine.
Never remove the lock without authorization.
Prior to removing the lock, ensure that personnel is no
longer in the danger zone.
Pos:2.46 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
1
0

Mixing Pump PFT G4
Safety
2007-09-05 17
Pos: 2.47 /KN2006-SM/Sicherheit/010 1.1 Verhalten im Gefahrenfall und bei Unfällen @ 8\mod_1143382088320_293361.doc @ 293594
2.7 Behavior in the event of danger or accident
Preventive measures Always be prepared for accidents or fire!
Keep first aid supplies (first-aid boxes, blankets etc.) and fire
extinguishers close at hand.
Familiarize personnel with accident alarms, first-aid boxes,
rescue equipment and procedures.
Keep entry ways clear for rescue vehicles.
In an emergency situation Immediately trigger an EMERGENCY-STOP.
Initiate first-aid measures.
Get people out of the danger zone.
Inform the emergency response team.
Call for rescue service.
Keep entry ways clear for rescue vehicles.
Pos:2.48 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.49 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/1.1 Umweltschutz_A NSI @ 35\mod_117647531 0154_293361.doc @ 435622
2.8 Environmental protection
NOTICE Environmental hazard due to incorrect handling!
Incorrect handling of environmentally hazardous substances,
particularly improper disposal can cause significant
environmental damage. If environmentally harmful substances
should inadvertently get into the environment, immediately
initiate suitable measures. When in doubt, notify the
responsible municipal authorities about any actual or
potential environmental hazard.
Pos:2.50 /KN2006-SM/nL..........Seitenumbruch ..........@ 8\mod_11419983347 03_0.doc @ 293764

Mixing Pump PFT G4
Safety
18 2007-09-05
Pos: 2.51 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/1.1 Beschilderun g_ANSI @ 35\mod_117647556 5464_293361.doc @ 43563 6
2.9 Labeling
WARNING Danger of injury due to illegible signs and symbols!
Illegible signs may cause hazardous situations. Always keep
symbols, instructions and warning signs in good legible
condition! Immediately replace damaged signs or labels.
Various warning labels are attached to the machine. These
warning labels are intended to make you and others aware of
various risks. You must never remove any of these warning labels.
Removal of any of these labels may cause you and others to be
unaware of certain risks which may result in an accident, personal
injury or even death.
The following warning labels are attached to the machine at the
time of delivery:
Pos:2.52 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.53 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/Nicht in die laufende Maschine greifen Mischrohr @12\ mod_1152262615284_29 3361.doc @ 298779
Injury hazard due to moving parts!
Do not reach into the machine when it is running!
There is a danger that extremities could be crushed, pulled in, or
injured in some manner.
Pos:2.54 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.55 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/Maximaldruck ni cht überschreiten @ 12\ mod_1152262911102_2933 61.doc @ 298777
Risk of bursting!
Never exceed the maximum pressure of 40 bar!
Overpressure will burst the machine possibly leading to severe
injury or even death.
Pos:2.56 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.57 /KN2006-SM/Si cherheit/012 Besc hilderung/War nung/Handverletzung @ 9\mod_ 1145730900720_29336 1.doc @ 293540
Crushing hazard!
Keep extremities away from areas with this warning!
There is a danger that extremities could be crushed, pulled in, or
injured in some other manner.
Pos:2.58 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.59 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/Automatischer Anl auf @ 12\mod_1152007212974_ 293361.doc @ 298772
Automatic start up!
Reinstall all guards and protective housings and be sure that
nobody is in the danger zone before starting up the machine.
There is a danger that extremities could be crushed, pulled in, or
injured in some manner.
Pos:2.60 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763

Mixing Pump PFT G4
Safety
2007-09-05 19
Pos: 2.61 /KN2006-SM/Si cherheit/012 Besc hilderung/War nung/Elektrische Spannung @ 9\mod_1145633230387_293 361.doc @ 293526
Electrocution hazard!
Only qualified electricians should work in the work area that is
identified in this manner. Unauthorized personnel should not enter
the work areas or open panels that are identified in this manner.
There is an imminent danger of death or injury if live components
are touched or come in contact with personnel.
Pos:2.62 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.63 /KN2006-SM/Si cherheit/012 Besc hilderung/War nung/Bewegte Maschinentei le @ 9\mod_114573227499 4_293361.doc @ 29352 1
Moving machine parts!
Only specially trained personnel should perform maintenance work
on open machines.
As long as the machine is moving there is an imminent injury
hazard.
Pos:2.64 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.65 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/Warnung vor Druckluf t @ 12\mod_115225907183 4_293361.doc @ 298785
Pressurized media!
Be aware of possibly escaping compressed air. When in doubt,
wear protective equipment, especially protective goggles.
Neglecting this warning may lead to injuries, especially to the eyes.
Pos:2.66 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.67 /KN2006-SM/Si cherheit/012 Besc hilderung/War nung/Gefahrstelle @ 9\mod_ 1145631559508_29336 1.doc @ 293536
Danger spot!
This label warns of a danger spot within the work area.
Be particularly careful and act consciously. Where appropriate,
wear protective equipment.
Neglecting this warning may lead to severe injury or even death.
Pos:2.68 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.69 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/Schutzhandschuhe ( Struktur nach ANSI) @ 43\ mod_1184942833460_ 293361.doc @ 515752
Protective gloves
Wear protective gloves in areas that are identified by this label to
protect the hands from friction, abrasion, puncture wounds, or
deeper injuries as well as from contact with hot surfaces.
Failure to do so poses an injury hazard.
Pos:2.70 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.71 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/Betriebsanleitu ng beachten @ 12\mod_1152 261806219_293361.doc @ 298774
Heed the instructions in the Operating Manual
Do not use the machine until after you have read the
corresponding Operating Manual.
Otherwise you may expose yourself and others to actual and
potential sources of hazards related to machine operation.
Pos:2.72 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763

Mixing Pump PFT G4
Safety
20 2007-09-05
Pos: 2.73 /KN2006-SM/Si cherheit/006 Per sönliche Schutzauss tattung/Gesichtssc hutz @ 8\mod_11433617409 05_293361.doc @ 293410
Face protection
To protect the eyes and face from flames, sparks or scorching
heat, hot particles or exhaust gases.
Pos:2.74 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.75 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/Nicht in laufende Maschi ne greifen @ 12\mod_11 52259609889_29336 1.doc @ 298781
Running machine
Do not reach into the machine when it is running. Be sure to switch
the machine off and secure it against switching on before reaching
into areas that are marked in this manner.
Failure to do so poses an injury hazard.
Pos:2.76 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.77 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/Schutzvorri chtungen benutzen @ 12\mod_1152 260103577_293361. doc @ 298783
Do not remove protective devices!
Do not remove protective devices that are marked this way as long
as the machine is in operation. Be sure to have these protective
devices re-installed before restarting the machine.
Failure to do so poses an injury hazard.
Pos:2.78 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.79 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/Nicht in drehende Teil e greifen @ 12\mod_11522603 85126_293361.d oc @ 298780
Injury hazard due to rotating parts!
Do not reach into rotating parts. Be sure to switch the machine off
and secure it against switching on before reaching into areas that
are marked in this manner.
Failure to do so poses an injury hazard.
Pos:2.80 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.81 /KN2006-Pr ojekte/Knauf/Sic herheit/Mischpumpe PF T G4/Keine Wartungsarbei ten bei laufender Masc hine @ 12\mod_11522606 54815_293361.doc @ 29877 6
No maintenance tasks whilst the machine is running!
Do not perform any maintenance tasks if the machine is running.
Be sure to switch the machine off and secure it against switching
on before performing maintenance work in areas that are marked
in this manner.
Failure to do so poses an injury hazard.
Pos:2.82 /KN2006-SM/nL---------- Abschnittsende----------@ 8\mod_1141997892953_ 0.doc @ 293763
Pos: 2.83 /KN2006-SM/Si cherheit/012 Besc hilderung/Verbo t/Nicht berühren, Tei lekön nen zerstört werden @ 9\mod_1145608585987_293 361.doc @ 293498
Do not touch!
Parts may be destroyed by touching.
Failure to do so may lead to property damage.
Pos:2.84 /KN2006-SM/nL..........Seitenumbruch ..........@ 8\mod_11419983347 03_0.doc @ 293764