PFT SWING M User manual

Operating manual
SWING M delivery pump
Part 2 Overview, operation and service
Item no. of the operating manual: 00164443
SWING M 1.5 kW 0.5 - 9 l/min (W7) Item no.: 00151992
SWING M 0.5 - 9 l/min (VA) Item no.: 00256639
Read the operating manual prior to starting any work!

SWING M delivery pump / Part 2 Overview, operation and service
About us
About us
Publisher Knauf PFT GmbH & Co. KG
Postfach 60 ▪ 97343 Iphofen
Einersheimer Straße 53 ▪ 97346 Iphofen
Germany
Document name 00164443_1.0_GB
Translation of the original operating manual (DE)
Date of first issue 11.2022
Date of change
Copyright The distribution or reproduction of this document, exploitation or
communication of its contents are prohibited unless expressly autho-
rised. Violations may lead to damage compensation.
All rights are reserved in the event of patent, utility model or design
registration.
Notes All rights, technical changes, printing errors and mistakes reserved.
Our guarantee only relates to the perfect quality of our machines.
Consumption, quantity, execution details and performance data
are empirical values, which cannot be transferred readily in case of
different circumstances.
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SWING M delivery pump / Part 2 Overview, operation and service
Table of contents
Table of contents
1 General information................................... 5
1.1 Information regarding the operating
manual.............................................. 5
1.2 Division............................................. 5
1.3 Display of safety and warning
notices.............................................. 5
1.4 Keep the manual for future refer-
ence.................................................. 6
1.5 Name plate....................................... 6
1.6 EC Declaration of Conformity........... 7
1.7 Quality Control sticker...................... 8
2 Technical data............................................. 9
2.1 General information.......................... 9
2.2 Operating conditions........................ 9
2.3 Capacity values, pump unit B 4–2.... 10
2.4 Capacity values, pump unit C 4-2.... 10
2.5 Sound power level............................ 10
2.6 Vibrations.......................................... 10
3 Transport, packing and storage................ 11
3.1 Safety instructions for transport........ 11
3.2 Transport inspection......................... 12
3.3 Packaging......................................... 12
3.4 Transport.......................................... 13
3.5 Transport by car............................... 13
3.6 Transporting a running machine....... 13
4 Description.................................................. 14
4.1 Overview........................................... 14
4.2 Functional description SWING M..... 14
4.3 Fields of application......................... 15
4.4 Description of assemblies................ 16
4.4.1 Control box item no. 00158813........ 16
4.4.2 Mixing and pumping......................... 16
4.4.3 Material hopper with the tightening
torque of the screws......................... 17
4.4.4 Mortar pressure gauge..................... 18
4.5 Operating modes.............................. 18
4.6 Accessories...................................... 19
5 Operation..................................................... 21
5.1 Safety............................................... 21
5.1.1 Safety rules...................................... 21
5.1.2 Monitoring the machine.................... 22
5.1.3 Hazardous dusts.............................. 22
5.1.4 Mortar pressure gauge..................... 22
5.2 Inspection by machine operator....... 23
5.3 Preparing the machine..................... 23
5.3.1 Risk of injury due to rotating pump
shaft.................................................. 23
5.3.2 Positioning machine......................... 23
5.3.3 Connecting the power supply........... 24
5.3.4 Mortar hoses.................................... 24
5.3.5 Compressed air supply.................... 26
5.3.6 Add material to the machine............ 27
5.4 Shutdown in case of emergency...... 27
5.5 Putting the machine into operation... 28
5.5.1 Avoid hose clogging......................... 28
5.5.2 Feeding material to the machine...... 28
5.5.3 Potentiometer................................... 28
5.6 Applying mortar................................ 29
5.6.1 Open the valves on the spray gun.... 29
5.7 Interruption of work.......................... 30
5.7.1 In case of longer interruption of
work / break...................................... 30
5.8 Switching off the air compressor...... 31
5.9 Switching off the machine................ 31
5.10 Action in case of power failure......... 31
5.10.1 Discharging mortar pressure............ 32
5.10.2 Switching on the machine again
after a power failure......................... 32
5.11 Measures in case of risk of frost....... 33
5.12 Ending work / cleaning the machine. 33
5.12.1 Cleaning........................................... 33
5.12.2 Secure against restarting................. 34
5.12.3 Running the machine empty............ 34
5.12.4 Disconnecting and cleaning the
mortar hose...................................... 35
5.12.5 Cleaning the spray gun.................... 35
5.12.6 Cleaning the material hopper........... 36
5.12.7 Drain residual water......................... 36
5.12.8 Cleaning the pump........................... 37
5.12.9 Tightening torques for the screws
on the material hopper..................... 37
5.13 Reaction in the event of faults.......... 37
5.13.1 Safety............................................... 38
5.13.2 Faults................................................ 38
5.13.3 Fault displays................................... 38
5.13.4 Table of faults................................... 39
5.13.5 Hose blockages................................ 39
5.13.6 Removal of hose blockage............... 40
6 Maintenance................................................ 43
6.1 Safety............................................... 43
6.2 Environmental protection.................. 43
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SWING M delivery pump / Part 2 Overview, operation and service
Table of contents
6.3 Implementation by a service techni-
cian................................................... 44
6.4 Actions after completed mainte-
nance................................................ 44
6.5 Periodic inspection/expert inspec-
tion.................................................... 44
6.6 Spare parts lists............................... 45
6.7 Accessories...................................... 45
7 Disassembly................................................ 46
7.1 Safety............................................... 46
7.2 Disassembly..................................... 47
8 Disposal....................................................... 48
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SWING M delivery pump / Part 2 Overview, operation and service
General information
1 General information
1.1 Information regarding the operating manual
This operating manual provides important information and instruc-
tions on the correct use of the machine. A prerequisite for safe
working is the observance of all stated safety guidelines and
instructions.
Furthermore, the local accident prevention guidelines and general
safety instructions for the application area of the device are to be
adhered to.
Read the operating manual thoroughly before starting any work!
It is a part of the product and has to be kept near the device and
easily accessible to the personnel at all times.
If the device is given to third parties, also include the operating
manual.
The figures in this manual are for presentation purposes of facts,
not necessarily to scale and may slightly differ from the actual
model of the device.
1.2 Division
The operating manual is divided into 2 books:
Part 1 Safety/drinking water protection
General safety instructions mixing pumps/conveying pumps
Item no.: 00172709
Part 2 Overview, operation and service (this manual).
WARNING
Danger of injury due to incorrect operation!
Improper operation may lead to serious damage to
persons and property.
To ensure safe and proper operation of the machine,
all parts of the operating manual must be read before
starting work; all parts together are considered to be a
single operating manual.
1.3 Display of safety and warning notices
In this manual, safety and warning notices are used in conjunction
with signal words to raise safety awareness, indicate degrees of
danger and explain safety measures.
Such safety and warning information may also be attached to the
product in the form of signs, stamps or stickers.
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SWING M delivery pump / Part 2 Overview, operation and service
General information
Structure of the safety and warning
notices
All safety and warning notices consist of:
The danger sign and signal word
Information on the nature of the hazard
Information on the source of the hazard
Information on possible consequences of disregarding the hazard
Measures to avert the hazard
Danger sign Signal word Significance
Danger Death or serious injury will occur if you do not take the precautions
described.
Warning Death or serious injury may occur if you do not take the precautions
described.
Caution Minor injury may occur if you do not take the precautions described.
Note Property damage may occur if you do not take the precautions
described.
Tip An important piece of information about the product or the particular
section of the manual to which special attention is to be drawn.
1.4 Keep the manual for future reference
The operating manual has to be available during the whole service life
of the product.
1.5 Name plate
Figure 1: Name plate
The following details can be found on the name plate:
Manufacturer
Type
Year of manufacture
Machine number
Permissible operating pressure
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SWING M delivery pump / Part 2 Overview, operation and service
General information
1.6 EC Declaration of Conformity
Company: Knauf PFT GmbH & Co. KG
Einersheimer Straße 53
97346 Iphofen
Germany
declares under our sole responsibility that the machine:
Type of machine: SWING M
Type of equipment: Delivery pump
Serial number:
Guaranteed sound power level: 78 dB
is in conformity with the following CE directives:
– Outdoor Directive (2000/14/EC),
– Machinery Directive (2006/42/EC),
– Electromagnetic Compatibility Directive (2014/30/EU).,
Operative Conformity Assessment according to Outdoor Directive 2000/14/EC:
Internal production control as per article 14 paragraph 2 in connection with annex V.
This declaration only refers to the machine in the state in which it has been placed on the market. Parts
subsequently added by the user and/or subsequent interventions are not covered. This declaration ceases to
be valid if the product is converted or changed without consent.
Person authorised to compile the relevant technical documentation:
– (Dipl. in Industrial Engineering, University of Applied Sciences) Michael Duelli, Einersheimer Straße 53,
97346 Iphofen.
The technical documentation is available from:
– Knauf PFT GmbH & Co. KG, Technical Department, Einersheimer Straße 53, 97346 Iphofen.
Iphofen Dr York Falkenberg
Managing Director
Town/city Name and signature Details of signatory
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SWING M delivery pump / Part 2 Overview, operation and service
General information
1.7 Quality Control sticker
Figure 2: Quality Control sticker
The following details can be found on the Quality Control sticker:
CE confirmed as per EU directives
Serial no / serial number
Controller / signature
Date of control
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SWING M delivery pump / Part 2 Overview, operation and service
Technical data
2 Technical data
2.1 General information
1.150 570
600
Figure 3: Dimension sheet in mm
Detail Value Unit
Empty weight approx. 70 kg
Length 1,150 mm
Width 570 mm
Height 600 mm
Material hopper dimensions Detail Value Unit
Filling height 540 mm
Material hopper volume 38 l
2.2 Operating conditions
Environment Detail Value Unit
Temperature range 2 - 45 °C
Relative humidity, max. 80 %
Duration Detail Value Unit
Max. operating time at a stretch 8 hours
Electrical details Detail Value Unit
Voltage, alternating current 50 Hz 230 V
Fuse protection, minimum 16 A
Pump motor current consumption 11.5 A
Power input, max. 1.5 kW
Drive pump motor 1.5 kW
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SWING M delivery pump / Part 2 Overview, operation and service
Technical data
2.3 Capacity values, pump unit B 4–2
Pump capacity B 4–2
(accessories)
Detail Value Unit
Delivery rate *, approx. 0.1 - 3 l/min
Operating pressure, maximum 20 bar
*Reference value depending on conveying height, pump condition
and version, mortar quality, composition and consistency
2.4 Capacity values, pump unit C 4-2
Pump capacity C 4-2 (series) Detail Value Unit
Delivery rate *, approx. 0.5 - 9 l/min
Operating pressure, maximum 20 bar
Delivery distance *, up to 15 m
*Reference value depending on conveying height, pump condition
and version, mortar quality, composition and consistency
2.5 Sound power level
Guaranteed sound power level LWA
78 dB(A)
2.6 Vibrations
Weighted effective value of acceleration to which the upper body parts
are exposed <2.5 m/s²
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