Philips CT5398 User manual

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SERVICE MANUAL
Repair for Cellular Telephone
PHILIPS 530 – CT5398
LEVEL 1 / LEVEL 2
 PHILIPS ELECTRONICS N.V. 1999 VY-V-640-P530
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SERVICE MANUAL
Last updates:
DATE MODIFICATION PAGE
27/07/03 CREATION 64
13/10/03
- LCD dismantling
- Keypad Flex dismantling
- Camera Test
41,49,50,51,52,54,57
13/10/03 - Add Data cable 12NC 4
19/01/05 Change 8.2.7 Radio Test Plan:
Remove –104 dbm measure 22
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CONTENTS
1.0 PURPOSE.......................................................................................................................................................................4
2.0 SCOPE ............................................................................................................................................................................4
3.0 REFERENCE.................................................................................................................................................................4
4.0 GLOSSARY / ACRONYM LIST .................................................................................................................................4
5.0 TEST EQUIPMENT AND TOOLS .............................................................................................................................4
6.0 TEST AND INSPECTION PLAN ................................................................................................................................5
6.1 USER INTERFACE TEST.................................................................................................................................................5
6.2 RF TEST.......................................................................................................................................................................5
7.0 BEFORE STARTING ...................................................................................................................................................7
7.1 DESCRIPTION OF THE TRANSCEIVER ...........................................................................................................................7
7.2 DESCRIPTION OF THE DISPLAY....................................................................................................................................8
7.3 USING THE CAROUSEL.................................................................................................................................................9
7.4 INSERTING THE SIM CARD .........................................................................................................................................11
7.5 INSERTING THE BATTERY...........................................................................................................................................11
7.6 REPLACE BACK COVER..............................................................................................................................................12
7.7 CHARGING THE BATTERY ..........................................................................................................................................12
7.8 BEDJ QUICK PRESENTATION .....................................................................................................................................13
7.9 FM QUICK PRESENTATION ........................................................................................................................................14
7.10 CAMERA QUICK PRESENTATION ................................................................................................................................14
7.11 INFRARED QUICK PRESENTATION ..............................................................................................................................15
7.12 MMS QUICK PRESENTATION.....................................................................................................................................15
8.0 TEST PROCEDURES.................................................................................................................................................16
8.1 INITIAL FUNCTIONAL CHECK FOR PHILIPS 530 ........................................................................................................16
8.2 RF TEST.....................................................................................................................................................................21
8.3 BATTERY CHARGING (IGN : IGNITION) / CURRENT CONSUMPTION ...........................................................................26
8.4 W@P TEST PROCEDURE............................................................................................................................................28
8.5 E-MAIL TEST PROCEDURE........................................................................................................................................34
8.6 MMS TEST PROCEDURE ............................................................................................................................................36
8.7 INFRARED TEST PROCEDURE .....................................................................................................................................38
8.8 FM TEST PROCEDURE................................................................................................................................................39
8.9 BEDJ TEST PROCEDURE .............................................................................................................................................40
8.10 CAMERA TEST PROCEDURE........................................................................................................................................41
9.0 ASSEMBLY / DISMANTLEMENT PROCEDURES ..............................................................................................42
9.1 DISMANTLEMENT.......................................................................................................................................................42
9.2 ASSEMBLY .................................................................................................................................................................51
9.3 EXPLODED VIEW ........................................................................................................................................................60
10.0 SOLUTIONS IN CASE OF PROBLEMS DURING THE TESTS.....................................................................61
11.0 RECOMMENDED PART LIST CT5398 PHILIPS 530......................................................................................63
ANNEX 1.....................................................................................................................................................................................64
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1.0 PURPOSE
This document establishes the functional test and inspection procedures for the second level service repair of the
PHILIPS 530 transceiver.
2.0 SCOPE
The test plan is applicable to all levels of service repair of the PHILIPS 530 transceiver.
3.0 REFERENCE
None.
4.0 GLOSSARY / ACRONYM LIST
Window or Bezzel Protective plastic over the LCD display
SW Software
PN Hardware Configuration of the Mobile
CN Matrix for Types of SW used on the different hardware
HW Hardware
ASC Authorized Service Center
NSC National Service Center
Test SIM Card Used for functionality of PHILIPS Mobile Phones
Test SIM Card « SP » SIM Card used to simulate the user interface and enable radio tests
5.0 TEST EQUIPMENT AND TOOLS
Equipment / Tools
- Test SIM Card « Production » - Part No. : 4311 255 00781
- Test SIM Card « SP » - Part No. : 4311 255 00782
- Data Connect Cable - Part No. : 4311 255 21868
- Data connect cable pin - Part No. : 4311 255 21869
- Digital Multimeter - Recommended Model : Fluke (Specification with current reading in mA).
- Paper Cut tool
- Digital Radiocommunication Tester.
- Coupling system with shielded chamber or - RF Pliers - Part No.: 4311 255 30041
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6.0 TEST AND INSPECTION PLAN
The test plan is derived from the Product Test Reference of PHILIPS 530.
6.1 User Interface Test
Use the Test SIM Card to test the transceivers as follows :
• On/Off button
• LCD Backlight
• Keyboard Test
• Side Keys
• Buzzer Test
• Vibrator Test
• Audio Test
• Antenna Test ( to measure the radiated power level. Not necessary when using an antenna coupler)
• LCD
• IMEI
• Tester Status/Eeprom Status
With a fast Charger connected with the PRODUCT’s bottom connector, check the full scrolling
from one mode to the next when charging IGN (Ignition) – Battery.
6.2 RF Test
The purpose of the radio test is to prove that the tested phone is compliant to the Standard.
The radio test must be performed with a
Digital Radio Test Set. The mobile has to
be set on the antenna coupler inside the
shielded chamber.
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7.0 BEFORE STARTING
7.1 Description Of The Transceiver
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7.2 Description Of The Display
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7.3 Using The Carousel
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7.4 Inserting The Sim Card
7.5 Inserting the Battery
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7.6 Replace Back Cover
7.7 Charging The Battery
Once the battery is clipped on the phone, plug the charger into the right hand socket at the base of the phone as
shown on the drawing.
Then plug the transformer unit into a main AC power
socket with easy access.
The symbol indicates the state of charge :
If the battery is completely flat, the battery icon will only
reappear after 2 or 3 minutes of charging.
During charging the 4 charge indicators change; each
bar represents around 25% of charge and it takes
around 1.45 hours to fully recharge your mobile phone.
Bars moving Battery is charging
Bars steady Battery is fully charged
Battery outline flashing (see troubleshooting chapter)
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7.8 BeDJ Quick Presentation
The BeDJ feature is an innovative melody composer that let the user create and share electronic
music.
The user can create his sound using either a predefined BeDJ style, or any SP-MIDI or MIDI rings
tone that is already on the phone or was downloaded to the phone via MMS, Wap, or infrared.
The sharing experience relies on the possibility to send by MMS the mix that has just been created.
The user will be able to use it as well as Call alert and alarm tune, etc.
The 9 tracks displayed on the screen are linked respectively to a numeric key between 1 and 9 on
the keypad. The user can change the tracks selecting new tracks within the same BeDj style long
pressing the numeric key dedicated to the track he wants to change.
Above the tracks, a table shows, on the first line the current tempo value in bpm format, then on the
second line the status of the recording (off by default) and on the third line the name of the track
highlighted by the cursor. By default, none of the track is highlighted so the track area shows the
prompt “Press a key”. Moreover, on the left side of the table, the keys dedicated to the 3
information are indicated for direct access.
In the table and on the tracks, the orange colour is used to show the information currently in use.
For example, in the table, when the user presses the # key, the tempo value changes from the white
to the orange. Same principle when the user presses the 0 key to record a mix, the recording time
information changes from the white to the orange. Finally, when one of the track is highlighted by the
cursor, the track's volume and the track's name are shown in orange.
For More Information concerning BeDJ functions, please read user Guide.
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7.9 FM Quick Presentation
Philips 530 features an FM radio, that allows you to listen to the radio, memorize radio stations,
record music and use these recordings as ringers and alarms.
Phone is supplied with a stereo headset. Simply plug the headset jack in the corresponding socket on
the mobile phone (right hand side), as shown below. After Press “FM” Key to turn on and to turn off.
For More Information concerning FM radio function, please read user Guide.
7.10 Camera Quick Presentation
Philips 530 supports a digital camera that allows to take pictures, store them in phone,
use them as wallpaper or send them to some people.
Plug the camera jack into the headset socket on the mobile phone (right hand side), as shown below.
Then press to display the camera preview screen, and rotate the camera right or left to get the shot you
want. For More Information concerning Camera function, please read user Guide.
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7.11 Infrared Quick Presentation
Philips 530 integrates the infrared technology (also called IrDA), that allows to send or receive data to and
from other IrDA-compliant devices through a wireless link (e.g., another mobile phone, a PC or PDA, a printer etc.).
Instead of sending a message, you can decide to use IrDA to quickly send a sound or to receive pictures from
PDA.
You can also use your mobile phone together with a PC or a PDA, e.g. to surf the Internet or send faxes.
Before sending or receiving data to and from another device, they must be correctly positioned in relation to
your mobile phone. Make sure that the respective IrDA ports are facing each other and are a maximum
of 50 cm away from each other (see diagram). Also make sure that nothing obstructs the IrDA beam.
press , to send the selected data to the other device. For More Information concerning Infrared function, please
read user Guide.
7.12 MMS Quick Presentation
Your mobile phone allows you to send and receive MMS (multimedia messages), featuring texts, pictures
and sounds, including music mixes you have created with BeDJ or memos that you have recorded.
A multimedia message can be made of one slide (including text, sound and image), or of several: in this
case, the message is played in a slide show, whether you send it to an e-mail address or to another mobile
phone. For More Information concerning MMS function, please read user Guide.
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8.0 TEST PROCEDURES
8.1 Initial Functional check for PHILIPS 530
8.1.1 Insert the Test Production Card into the SIM reader at the back of the mobile phone and clip a charged
battery on the phone.
8.1.2 Press the “ON” button for 2 seconds at least and the LCD will show a message, which contains information
of FA (Final Adjustment) status and 12NC.
8.1.3 Follow the instructions as mentioned below:
Step Procedure Observation
1
Press Key 1
Press Key 1 again.
MANUAL TEST
GOOD
Left corner displays 1 MANUAL
00 AUTOTEST
00 KBD RAM
2
Press key 2
Press key 2 again
"KEY WITHOUT TEST"
Left corner displays 2 MANUAL
01 AUTOTEST
00 KBD RAM
3
Press key 3
(Audio loop local effect)
Press key 3 again
"LocalEffect"
" xx xx xx xx ”
" xx xx ”
Left corner displays 3 MANUAL
02 AUTOTEST
00 KBD RAM
4
Press key 4
Press key 4 again
"LEDS"
“TEST”
Leds switch on order :
- Backlight
- “OK” Keys
- “FM” and “BeDj” Keys
- Top led on left side
- Low Led on left side
- Top led on right side
- Low Led on right side
Left corner displays 4 MANUAL
03 AUTOTEST
00 KBD RAM
5
Press Key 5
(Checkerboard test) &
Backlight activation
Press Key 5 again
Checkerboard 1, 2 & 3 pixel on
Left corner displays 5 MANUAL
04 AUTOTEST
00 KBD RAM
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6
Press Key 6
Press Key 6 again
"KEY WITHOUT TEST"
Left corner displays 6 MANUAL
05 AUTOTEST
00 KBD RAM
7
Press Key 7
Press key 7 again
"KEY WITHOUT TEST"
Left corner displays 7 MANUAL
06 AUTOTEST
00 KBD RAM
8
Press key 8 (Eeprom Status)
Press Key 8 again
"EEPROM STAT”
H-0000-30-00
H-0000-00-00
SimLk XXXXX (Sim lock Status)
Left corner displays 8 MANUAL
07 AUTOTEST
00 KBD RAM
9
Press Key 9 Product
information
Compare information with
label printed on back case
Press key 9 again
“PROD INFO”
“XXXXXXXXX” (PN Number)
“XXXXXXXX”
“XXXXXXXX”
VY made in Le Mans
SA made in Singapore
EO made in Shenzhen
Left corner displays 9 MANUAL
08 AUTOTEST
00 KBD RAM
10
Press key 0
Press key 0 again
" MELODY TEST "
User Melody should be heard and vibrations
felt
Left corner displays 0 MANUAL
09 AUTOTEST
00 KBD RAM
11
Press *
Press * again
"MANUAL TEST BAD"
Left corner displays * MANUAL
12 AUTOTEST
00 KBD RAM
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12
Press Key C
Accessory test
Press Key C again
"KEY WITHOUT TEST"
Left corner displays C MANUAL
1C AUTOTEST
00 KBD RAM
13
Press
Press Key again
"KEY WITHOUT TEST"
Left corner displays END MANUAL
10 AUTOTEST
00 KBD RAM
14
Press
Press Key again
"KEY WITHOUT TEST"
Left corner displays SEN MANUAL
OF AUTOTEST
00 KBD RAM
15
Press Key
Press Key again
"KEY WITHOUT TEST"
Left corner displays @ MANUAL
1B AUTOTEST
00 KBD RAM
16
Press Key
Press Key again
"KEY WITHOUT TEST"
Left corner displays C MANUAL
1C AUTOTEST
00 KBD RAM
17
Press Key “OK “
Press Key “OK” again
"KEY WITHOUT TEST"
Left corner displays OK MANUAL
OE AUTOTEST
00 KBD RAM
18
Press Key
Press Key again
"KEY WITHOUT TEST"
Left corner displays ? MANUAL
19 AUTOTEST
00 KBD RAM
19
Press Key
Press Key again
"KEY WITHOUT TEST"
Left corner displays ? MANUAL
1A AUTOTEST
00 KBD RAM
20
Press Left “+” Key
Press Left “+” Key again
"FA / 12NC"
FA GOOD X
XXXXXXXXXXXX
Left corner displays ? MANUAL
17 AUTOTEST
00 KBD RAM
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Advanced autotests (used generally for troubleshooting)
21
Press right “-” Key
Press right “-” Key again
"KEY WITHOUT TEST"
Left corner displays ? MANUAL
18 AUTOTEST
00 KBD RAM
22
Press Key “ # ”
Press Key “ # ” again
" PAGE "
" SELECTION"
" 00 "
Left corner displays # MANUAL
13 AUTOTEST
00 KBD RAM
Press “ # ” key to display “PAGE SELECTION.”
PRESS Key "1" to change test page to "01", then press OK.
(default test page is 00)
Key Functional test Observation
1
Press Key 1
Accessory test
Press Key 1 again
"AUDIO EEP"
“XX XX XX XX”
“XX XX XXXX”
Left corner displays 1 MANUAL
00 AUTOTEST
01 KBD RAM
2
Press Key 2
Accessory test
Press Key 2 again
"HandsFree"
“XX XX XX XX”
“XX XX”
Left corner displays 2 MANUAL
01 AUTOTEST
01 KBD RAM
3
Press Key 3
Press Key 3 again
"Sleep Mode"
Left corner displays 3 MANUAL
02 AUTOTEST
01 KBD RAM
4
Press Key 4
Press Key 4 again
“ADC MEASURES”
“XXXX XXXX”
“XXXX XXXX”
Left corner displays 4 MANUAL
03 AUTOTEST
01 KBD RAM
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5
Press Key 5
Press Key 5 again
"MEMORY TEST"
" XXXXXXXXX "
" XXXX XXXX "
" RAM OK "
Left corner displays 5 MANUAL
04 AUTOTEST
01 KBD RAM
7
Press Key 7
Press Key 7 again
" ANTENNA TST"
" Tx Level 10" (use keys 2 & 8 to change level)
" CHANNEL 0055" (use keys 4 & 6 for channel
selection)
To switch DCS / GMS/ EGSM, press "C" key to toggle
Left corner displays 7 MANUAL
06 AUTOTEST
01 KBD RAM
9
Press Key 9
Press Key 9 again
Rx Power Level
Use to detect Receiving Channel and its power
level
Left corner displays 9 MANUAL
08 AUTOTEST
01 KBD RAM
8.1.4 If any of these steps failed functional, please refer to Chapter 10.
8.1.5 Perform visual check on battery connectors, car kit connectors and casing. If corrosion or deform send to
NSC for repair.
8.1.6 If the product is good, it is considered as a NFF (No Fault Found) product.
All the NFF products must be directly returned to the customer.
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