Philips Azur 4400 User manual

ServiceManual
Philips Domestic Appliances and Personal Care
Published by Philips Domestic Appliances and Personal Care Printed in the Netherlands © Copyright reserved Subject to modification
Steam Iron Azur 4400
GC4420
06/06
PRODUCT INFORMATION
Features
- Color : Purple
- SteamGlide soleplate
- Easy Reach Steam tip
- Steam output (40 gram/min)
- Shot Of Steam, SOS (100 gram/min)
- Vertical SOS (100 gram/min)
- Spray feature
- Tank capacity (350 ml)
- Cord winder & Velcro
- Cord length (3 m)
- Drip stop feature
- Double Active Calc System
- Auto Shut Off
Safety Information
- This product meets the requirements regarding
interference suppression on radio and TV.
- After the product has been repaired, it should function
properly and has to meet the safety requirements and
legal regulations as officially laid down at this moment.
TECHNICAL INFORMATION
Voltage : 220 - 240 V
Frequency : 50 - 60 Hz
Power : 2000 - 2400 W
Dimension (F-box) : 335 (L) x 144 (W) x 182 (H) mm
Weight : 1.68 kg
Water Advice
Suitable for tap water use. Advice to mix with equal portion
of distilled water or use only distilled water if the tap water is
very hard.
SteamGlide Soleplate
The specially treated SteamGlide soleplate is designed with 2
distinctly different types of steam vents:
1. Large vents for maximum crease removel
2. Fine vents for best glide
Easy Reach Steam Tip
Concentrated steam delivered in the hard to reach places by
pointed shape & the elongated steam slots.
Double Active Calc System
This is a 2-step system to protect your iron from scale
build-up:
1. The anti-calc tablet prevents scale from clogging the
steam vents.
2. The calc-clean function flushes out any loose scale
particles still inside the iron.
Drip Stop Feature
Water is released into the steam chamber via the tank valve
when the soleplate temperature is high enough.
When temperature is too low, the tank valve is closed by
means of a bi-metal disc.
Auto Shut Off
The iron shuts off automatically if remain motionless for
30 sec in horizontal position or 8 min in vertical position.

GC4420
THERMOSTAT PLATE
PRINTED 29
THERMOSTAT RING 30
LINNE
B.WOLLE
WOLLE
NYLON
NYLON
YLLE
SEIDE
SILKE
BOMULE
LEINEN
BACKPLATE 7
BALL SWIVEL 8
CORDSET 26
Remove Screw A
Remove BACKPLATE 7
Remove Screws B1, B2
FILLING DOOR ASSY 10
INLAY ASSY 11
SOS KNOB 24
SPRAY KNOB 25
ASO ASSY 27
Remove Screw A
Remove BACKPLATE 7
Remove INLAY ASSY 11
DISASSEMBLY ADVICE
STEAM SLIDER 13
WATER TANK ASSY 14
PUMP ASSY 16
STEAM SHAFT ASSY 18
CLAMP BRACKET 20
TANK SEAL 21
HOUSING 22
SPRAY NOZZLE ASSY 17
THERMOSTAT BUSH 28
AESTHETIC RING 31
Remove Screw A
Remove BACKPLATE 7
Remove INLAY ASSY 11
Remove SOS KNOB 24
Remove SPRAY KNOB 25
Remove Screws C1, C2
Remove CLAMP BRACKET 20
Remove STEAM SHAFT ASSY 18
Remove THERMOSTAT PLATE
PRINTED 29
Remove THERMOSTAT RING 30
Remove Screws D1, D2
Remove Screws E1, E2
Remove HOUSING 22
Remove Screws F1, F2
Remove WATER TANK ASSY 14
COVER 1
SOLEPLATE MOUNTED
ASSY 2
SOS SEAL 3
RYTON SPACER 4
DOSING SEAL 5
HEAT SHIELD 6
Remove Screw A
Remove BACKPLATE 7
Remove INLAY ASSY 11
Remove SOS KNOB 24
Remove SPRAY KNOB 25
Remove Screws E1
Remove Screws F1, F2
Remove WATER TANK ASSY 14
Remove Screws G1, G2, G3
Remove HEAT SHIELD 6
Remove COVER SPRAYED 1
2-5

GC4420
REPAIR INSTRUCTIONS
- Due to the high wattage of the iron, only the specified cord set must be used.
- Should damage be observed on the CORDSET 26, it must be replaced.
Continued usage is not allowed.
- If COVER 1 is provided without type plate information eg. type number, voltage etc. When replacing the cover, engrave the type
number & voltage on the type plate with a sharp object.
- After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulations as
laid down & officially established at this moment.
- The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.
1. Soleplate temperature
Check that soleplate temperature is within IEC requirement.
Measure the temperature of the soleplate after the iron has reached steady state i.e connected to the mains for at least 15
minutes. The table below shows the temperature requirement.
Marking
Soleplate temperature (Deg C)
Material, for example
Test-
point
==
Minimum Maximum Nominal + Tolerance
•(1 dot) 70 120 95 ± 25 Acetate, elastane, polyamide, polyproylene
•• (2 dots) 100 160 130 ± 30 Cupro, polyester, silk, triacetate, viscose, wool
••• (3 dots) 140 210 175 ± 35 Cotton, linen
2. Leakage current
Check that leakage current is within IEC requirement.
Measure leakage current between LIVE/NEUTRAL & EARTH.
IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.
3. Water leakage / Functionality
Check that there is no water leakage from any part of the product during operation.
Check that the functionality of the product (product dependent) eg. steaming, variable steam, SOS, ASO etc is working
properly.
4. Loose part
Check that there are no loose parts eg. extra screw in the product that can cause short-circuit or product malfunction.
3-5

GC4420
PARTS LIST & ELECTRICAL DIAGRAM
Brown
L
E
INPUT
Blue
N
ASO
Control
Unit
Red
Black
Heating
Element
Thermostat
Thermal
Fuse
4-5
Pos Service code Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
4239 015 40070
4239 015 40470
4239 021 37370
4239 015 54410
4239 025 98250
4239 015 55620
4239 010 08970
4239 026 25360
4239 026 25240
4239 026 24850
4239 021 36590
4239 021 36620
4239 021 36870
4239 026 24990
4239 021 36710
4239 021 22540
4239 020 90560
4239 021 03040
4239 021 22590
4239 026 17220
4239 026 17230
4239 015 55610
4239 026 18640
4239 014 54180
4239 026 25120
4239 026 25150
4239 000 09950
4239 000 10000
4239 021 01960
4239 026 17320
4239 021 37880
4239 021 37990
4239 021 38230
4239 026 25180
4239 021 36840
4239 026 05990
Cover sprayed inscribed (Metallic voilet)
Cover sprayed inscribed (Metallic voilet) - Swiss
Soleplate mounted assy 230 V
SOS seal
Ryton spacer
Dosing seal
Heat shield
Backplate (Aubergine)
Ball swivel (Aubergine)
Backplate cover (Transparent violet)
Filling door assy (Transparent violet)
Inlay assy (Aubergine)
Lamp cover printed
Steam slider (Transparent violet)
Water tank assy (Transparent violet)
Valve bellow assy
Pump assy
Spray nozzle assy
Steam shaft assy
Dosing cam
Clamp bracket
Tank seal
Housing
Rattle spring
SOS knob (Royal purple)
Spray knob (Royal purple)
Cordset EU
Cordset Swiss
ASO assy 230V
Thermostat bush
Thermostat plate printed - Ger/Swe
Thermostat plate printed - Fre/Dut
Thermostat plate printed - Ita/Spa/Por
Thermostat ring (Aubergine)
Aesthetics ring (Metallic violet)
Filling cup

GC4420
EXPLODED VIEW
MAX
E1
E2
D1 D2
B1
F1
F2
G1
G2
G3
B2
A
C1
C2
8
23
10
11
22
29
30
14
101 4
32
2
6
26
1
13
12
20
19
18
3
15
5
24
17
25
21
31
2816
79
27
5-5