Philips GC4620 User manual

ServiceManual
Philips Domestic Appliances and Personal Care
Published by Philips Domestic Appliances and Personal Care Printed in the Netherlands © Copyright reserved Subject to modification
Azur Steam Iron
GC4620
07/12
PRODUCT INFORMATION
Features
- SteamGlide soleplate
- Easy reach steam tip
- Continuous steam up to 40 g/min
- Shot of steam up to 130 g/min
- Vertical shot of steam
- Drip stop
- Double active calc clean
- Water tank capacity 335 ml
- Power cord length 3.0 m
- Cord winder
- Cord binder (Velcro)
- Ergonomic soft grip
- Automatic safety shut off
EMF & Safety Information
- This product meets the requirements regarding
interference suppression on radio & TV.
- After the product has been repaired, it should function
properly & has to meet the safety requirements as
officially laid down at this moment.
TECHNICAL INFORMATION
Voltage : 220 - 240 V
Frequency : 50 - 60 Hz
Power : 2000 - 2400 W
Dimension (F-box) : 13.5 cm x 33.5 cm x 16.8 cm
Product weight : 1.72 kg
SteamGlide Soleplate
This specially treated soleplate is designed with 2 distinctly
different types of steam vents:
- Large vents for maximum crease removal
- Fine vents for best glide
Double active calc clean
Anti-calc cassette inside water tank & calc cleaning feature
provide double protection against scale build-up.
Cord binder
Velcro strap attachment on the cord allows easy cord storage.
Automatic safety shut off
The iron shuts off automatically if remain motionless for
30 sec in horizontal position or 8 min in vertical position.

GC4620
BACKPLATE COVER 16
BACKPLATE BUNG 24
BACKPLATE 14
INLAY ASSY 18
ASO NON IONIC 21
FILLING DOOR ASSY 17
TANK TOP SEAL 9
SOS KNOB 22
SPRAY KNOB 23
WATER TANK-HOUSING-COVER
TRIM ASSY 6
CORDSET 25
BALL SWIVEL 15
Disassemble BACKPLATE COVER 16
Disassemble BACKPLATE BUNG 24
Remove Screw A
Disassemble BACKPLATE 14
Disassemble Inlay cap
Remove Screw B
Disassemble INLAY ASSY 18
Disassemble ASO NON IONIC 21
Remove Screws C1, C2
Remove Cord clamp
Remove Screws E1, E2, E3, F3
Disassemble WATER TANK-HOUSING-COVER
TRIM ASSY 6
Disengage Quick-connectors of CORDSET 25
Disassemble CORDSET 25
DISASSEMBLY ADVICE
HOUSING 11
COVER TRIM 5
SPRAY PUMP ASSY 7
SOS PUMP ASSY 8
THERMOSTAT DIAL 27
THERMOSTAT BUSH 26
HEAT SHIELD 13
COVER BOTTOM 12
RYTON SPACER 3
DOSING SEAL 4
SOS SEAL 2
SOLEPLATE ASSY 1
Remove Screws D1, D2, D3
Disassemble HOUSING 11
Disassemble SPRAY PUMP ASSY 7
Disassemble SOS PUMP ASSY 8
Disassemble THERMOSTAT DIAL 27
Remove Screws F1, F2
Disassemble COVER TRIM 5
Remove Screw G3
Disassemble HEAT SHIELD 13
Remove Screws G1, G2
Disassemble COVER BOTTOM 12
Disassemble DOSING SEAL 4
Disassemble SOS SEAL 2
2-5

GC4620
REPAIR INSTRUCTIONS
- Due to the high wattage of the iron, only the specified cord set must be used.
- Should damage be observed on the CORDSET 25, it must be replaced.
Continued usage is not allowed.
- If COVER 12 is provided without type plate information eg. type number, voltage etc. When replacing the cover, engrave the
type number & voltage on the type plate with a sharp object.
- After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulations as
laid down & officially established at this moment.
- The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.
1.Soleplate temperature
Check that soleplate temperature is within IEC requirement.
Measure the temperature of the soleplate after the iron has reached steady state i.e connected to the mains for at least 15
minutes. The table below shows the temperature requirement.
Marking
Soleplate temperature (Deg C)
Material, for example
Test-
point
==
Minimum Maximum Nominal + Tolerance
•(1 dot) 70 120 95 ± 25 Acetate, elastane, polyamide, polyproylene
•• (2 dots) 100 160 130 ± 30 Cupro, polyester, silk, triacetate, viscose, wool
••• (3 dots) 140 210 175 ± 35 Cotton, linen
2.Leakage current
Check that leakage current is within IEC requirement.
Measure leakage current between LIVE/NEUTRAL & EARTH.
IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.
3.Water leakage / Functionality
Check that there is no water leakage from any part of the product during operation.
Check that the functionality of the product (product dependent) eg. steaming, variable steam, SOS, ASO etc is working
properly.
4.Loose part
Check that there are no loose parts eg. extra screw in the product that can cause short-circuit or product malfunction.
3-5

GC4620
PARTS LIST & ELECTRICAL DIAGRAM
Brown
L
E
INPUT
Blue
N
ASO
Control
Unit
Red
Black
Heating
Element
Thermostat
Thermal
Fuse
4-5
Pos Service code Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
21
22
23
24
25
26
27
28
4239 021 43670
4239 015 57670
4239 025 98250
4239 015 57350
4239 021 44120
4239 021 45760
4239 021 43960
4239 021 33830
4239 015 55800
4239 026 28110
4239 026 28260
4239 026 29450
4239 010 11000
4239 026 29720
4239 026 29790
4239 026 28490
4239 021 43860
4239 021 44960
4239 021 44310
4239 026 29600
4239 026 29630
4239 026 28400
4239 000 09950
4239 026 28140
4239 021 44820
4239 026 05990
Soleplate assy
SOS seal
Ryton spacer
Dosing seal
Cover trim
Water Tank-Housing-Cover Trim Assy
Spray pump assy
SOS Pump assy
Tank top seal
Plastic rattle spring
Housing Non Ionic
Cover bottom
Heat shield
Backplate
Ball swivel
Backplate cover
Filling door assy
Inlay assy
ASO Non Ionic
SOS knob
Spray knob
Backplate bung
Cordset EU
Thermostat bush
Thermostat dial
Filling cup

GC4620
EXPLODED VIEW
MAX
C2
A
C1
D1
D3
E3
E2
E1
F3
G3
G2
G1
F2 F1
B
D2
16
28
22
17
8
13
11
5
12
1
6
9
Inlay cap
24
14
7
4
2
27
25
21
18
10
15
23
26
3
Cord clamp
5-5